salmson NOLH series Installation And Operating Instructions Manual Download Page 40

  

ENGLISH

  

 

 

7

 

Make

 

sure

 

that

 

the

 

pump

 

runs

 

with

 

filled

in

 

suction

 

and

 

discharge

 

lines

 

to

 

avoid

 

build

 

up

 

of

 

an

 

explosive

 

atmosphere.

 

In

 

addition

 

it

 

is

 

essential

 

that

 

auxiliary

 

sealing

 

systems

 

are

 

properly

 

filled.

 

To

 

avoid

 

potential

 

hazards

 

from

 

fugitive

 

emissions

 

of

 

vapor

 

or

 

gas

 

to

 

atmosphere

 

the

 

surrounding

 

area

 

should

 

be

 

correctly

 

ventilated.

 

2.9.4

 

PREVENTING

 

LEAKAGE

 

The

 

pump

 

must

 

only

 

be

 

used

 

to

 

handle

 

the

 

liquids

 

for

 

which

 

it

 

has

 

been

 

defined.

 

 

If

 

the

 

pump

 

is

 

installed

 

outdoor,

 

make

 

sure

 

liquid

 

containing

 

parts

 

are

 

drained

 

and/or

 

protected

 

against

 

freezing.

 

 

If

 

leakage

 

of

 

liquid

 

to

 

the

 

atmosphere

 

can

 

result

 

in

 

a

 

hazard

 

then

 

a

 

leakage

 

detection

 

sensor

 

should

 

be

 

installed.

 

2.9.5

 

COMPLETE

 

UNIT

 

ATEX

 

certification

 

for

 

a

 

complete

 

unit

 

according

 

to

 

ATEX

 

Directive

 

94/9/CE

 

is

 

given

 

according

 

to

 

lower

 

protection

 

level

 

of

 

the

 

integrated

 

component.

 

This

 

comment

 

applies

 

particularly

 

to

 

the

 

electric

 

motor

 

protection.

 

2.9.6

 

PUMP

 

UNIT

 

DELIVERED

 

WITHOUT

 

MOTOR

 

/

 

WITHOUT

 

SENSORS

 

If

 

a

 

partial

 

delivery

 

is

 

required

 

(electric

 

motor,

 

flexible

 

coupling,

 

coupling

 

guard

 

or

 

sensor

 

not

 

supplied),

 

an

 

integration

 

certificate

 

will

 

be

 

established.

 

It

 

will

 

be

 

the

 

integrator’s

 

responsibility

 

to

 

supply

 

missing

 

parts

 

in

 

order

 

to

 

fulfill

 

ATEX

 

requirements

 

for

 

the

 

complete

 

machine.

 

2.9.7

 

COUPLING

 

GUARD

 

The

 

coupling

 

guard

 

used

 

in

 

a

 

potentially

 

ATEX

 

atmosphere

 

shall

 

meet

 

following

 

requirements

 

:

 

 

Consist

 

of

 

non

sparking

 

material

 

(e.g

 

brass),

 

 

Must

 

be

 

made

 

of

 

antistatic

 

material,

 

 

Must

 

be

 

designed

 

in

 

such

 

a

 

way

 

that

 

the

 

rotating

 

parts

 

will

 

not

 

come

 

in

 

contact

 

with

 

any

 

part

 

of

 

the

 

guard

 

after

 

a

 

choc.

 

2.9.8

 

MAINTENANCE

 

TO

 

AVOID

 

HAZARD

 

CREATION

 

When

 

a

 

pump

 

is

 

used

 

in

 

a

 

potentially

 

ATEX

 

atmosphere

 

it

 

is

 

necessary

 

to

 

check

 

regularly

 

the

 

following

 

parameters

 

and

 

respect

 

a

 

maintenance

 

plan

 

to

 

ensure

 

that

 

the

 

equipment

 

runs

 

in

 

perfect

 

technical

 

conditions.

 

 

Following

 

regular

 

checks

 

are

 

mandatory

 

:

 

 

No

 

leakage

 

of

 

the

 

shaft

 

seal,

 

 

Ball

 

bearings

 

temperature

 

(on

 

bracket

 

housing

 

surface),

 

 

No

 

cavitations

 

and

 

no

 

abnormal

 

running

 

noises,

 

 

Correct

 

position

 

of

 

isolating

 

valves

 

and

 

function

 

of

 

motorized

 

valves.

 

If

 

some

 

parts

 

are

 

worn

 

or

 

working

 

in

 

bad

 

conditions

 

the

 

pump

 

must

 

be

 

stopped

 

immediately

 

and

 

put

 

in

 

safety

 

until

 

maintenance

 

operations

 

are

 

performed.

 

Origin

 

of

 

default(s)

 

should

 

be

 

eliminated.

 

2.9.9

 

PREVENTING

 

SPARKS

 

CREATION

 

Necessary

 

measures

 

must

 

be

 

taken

 

to

 

avoid

 

sparks

 

creation

 

in

 

case

 

of

 

external

 

impact.

 

Base

 

plate

 

and

 

pumpset

 

elements

 

must

 

be

 

properly

 

grounded.

 

Ensure

 

continuity

 

between

 

components

 

of

 

the

 

group.

 

 

It

 

applies

 

to

 

:

 

 

Pump

 

hydraulics,

 

 

Coupling

 

guard,

 

 

Motor

 

frame,

 

 

Baseplate.

 

 

The

 

threaded

 

hole

 

or

 

the

 

earthing

 

plate

 

located

 

on

 

the

 

base

 

plate

 

should

 

be

 

used

 

to

 

make

 

proper

 

earthing.

 

 

3

 

TRANSPORT

 

AND

 

STORAGE

 

3.1

 

SAFETY

 

MEASURES

 

Never

 

rest

 

below

 

a

 

suspended

 

load.

 

 

 

Keep

 

a

 

safe

 

distance

 

while

 

the

 

load

 

is

 

being

 

transported.

 

 

Check

 

equipment

 

weight

 

and

 

choose

 

slings

 

and

 

other

 

lifting

 

devices

 

accordingly.

 

Lifting

 

equipments

 

should

 

be

 

in

 

good

 

conditions.

 

 

Adjust

 

the

 

length

 

of

 

the

 

lifting

 

devices

 

so

 

that

 

pump

 

or/and

 

pumps

 

set

 

is

 

moved

 

horizontally.

 

 

Lifting

 

lugs

 

or

 

eyebolts

 

that

 

are

 

sometimes

 

attached

 

to

 

the

 

pump

 

or

 

to

 

the

 

motor

 

should

 

not

 

be

 

used

 

to

 

lift

 

a

 

complete

 

pump

 

set.

 

They

 

should

 

be

 

used

 

only

 

to

 

lift

 

pump

 

parts

 

during

 

dismantling

 

operations.

 

 

Use

 

the

 

lifting

 

points

 

that

 

are

 

mentioned

 

on

 

the

 

pump

 

set

 

or

 

refer

 

to

 

following

 

information.

 

 

3.2

 

DELIVERY

 

After

 

reception

 

of

 

goods,

 

the

 

delivered

 

items

 

must

 

be

 

inspected

 

for

 

damage.

 

Check

 

that

 

all

 

parts

 

are

 

present

 

(check

 

description

 

and

 

quantities

 

against

 

delivery/shipping

 

documents).

 

If

 

any

 

parts

 

are

 

damaged,

 

missing

 

or

 

if

 

transportation

 

damage

 

is

 

visible,

 

this

 

should

 

be

 

noted

 

on

 

the

 

freight

 

documentation

 

or

 

on

 

the

 

delivery

 

note.

 

Do

 

not

 

separate

 

attached

 

documentation

 

from

 

the

 

pump.

 

Unpack

 

the

 

good

 

and

 

eliminate

 

packaging

 

according

 

environmental

 

requirements.

 

Do

 

not

 

remove

 

caps

 

from

 

pump

 

flanges

 

if

 

pump

 

will

 

not

 

be

 

installed

 

immediately.

 

 

3.3

 

SHORT

 

TERM

 

STORAGE

 

Leave

 

piping

 

connection

 

caps

 

fastened

 

to

 

keep

 

dirt

 

and

 

foreign

 

material

 

out

 

of

 

pump

 

casing

 

during

 

storage.

 

If

 

the

 

pump

 

will

 

not

 

be

 

used

 

immediately

 

after

 

delivery,

 

it

 

must

 

be

 

stored

 

in

 

a

 

temperate,

 

dry,

 

ventilated

 

location

 

and

 

away

 

from

 

vibrations.

 

Turn

 

the

 

pump

 

shaft

 

at

 

intervals

 

(every

 

month)

 

to

 

avoid

 

brinelling

 

of

 

the

 

bearings

 

and

 

the

 

seal

 

faces

 

from

 

sticking.

 

Close

 

protective

 

packing

 

when

 

done.

 

If

 

stored

 

as

 

described

 

above,

 

the

 

pump

 

can

 

be

 

stored

 

up

 

to

 

6

 

months.

 

Consult

 

SALMSON

 

for

 

preservative

 

procedure

 

when

 

a

 

longer

 

storage

 

period

 

is

 

required.

 

 

3.4

 

HANDLING

 

Depending

 

on

 

their

 

design

 

some

 

pumps

 

can

 

fall

 

over

 

before

 

they

 

are

 

definitively

 

fastened

 

to

 

the

 

floor.

 

Take

 

all

 

necessary

 

actions

 

to

 

ensure

 

that

 

no

one

 

can

 

be

 

crushed

 

while

 

the

 

equipment

 

is

 

moved.

 

A

 

crane

 

must

 

be

 

used

 

to

 

lift

 

all

 

equipment

 

exceeding

 

25Kg.

 

Palettes,

 

crates

 

or

 

boxes

 

can

 

be

 

moved

 

or

 

unloaded

 

by

 

using

 

a

 

fork

lift

 

truck

 

or

 

a

 

hoist

 

depending

 

on

 

lifting

 

devices

 

available

 

on

 

site.

 

Only

 

suitable

 

lifting

 

gear

 

and

 

load

 

carrying

 

equipment

 

with

 

valid

 

test

 

certificates

 

and

 

adequate

 

lifting

 

capacity

 

for

 

the

 

loads

 

involved

 

should

 

be

 

used

 

to

 

lift

 

and

 

carry

 

the

 

goods.

 

Only

 

authorized

 

personal

 

should

 

proceed

 

to

 

pump

 

transportation

 

and

 

they

 

must

 

respect

 

local

 

regulations.

 

Weight

 

of

 

goods

 

is

 

indicated

 

on

 

the

 

delivery

 

note.

 

Only

 

use

 

suitable

 

lifting

 

points

 

that

 

are

 

indicated

 

on

 

the

 

equipment

 

and

 

respect

 

hereafter

 

lifting

 

and

 

transportation

  

sketches.

 

Pumps

 

should

 

never

 

be

 

lifted

 

directly

 

with

 

slings.

 

Hooks

 

must

 

be

 

used

 

and

 

placed

 

in

 

dedicated

 

lifting

 

holes.

 

Chose

 

proper

 

sling

 

length

 

or

 

use

 

a

 

lifting

 

beam.

 

 

Lifting

 

a

 

bareshaft

  

pump

 

:

 

 

 

 

 

 

 

 

Summary of Contents for NOLH series

Page 1: ...NOLH INSTALLATION ET MISE EN SERVICE INSTALLATION AND OPERATING INSTRUCTIONS N M S n 40868051 Ed 3 10 13 FRAN AIS ENGLISH...

Page 2: ...NOLH INSTALLATION ET MISE EN SERVICE FRAN AIS N M S n 4086805 Ed 3 10 13...

Page 3: ...2 Temp rature du fluide 6 2 9 3 Risque d accumulation de m langes explosifs 7 2 9 4 Risque de fuites 7 2 9 5 Groupe complet 7 2 9 6 Groupe livr sans moteur sans instrumentation 7 2 9 7 Protecteur d a...

Page 4: ...e 15 8 2 Remplissage d gazage 15 8 3 D marrage 15 8 4 Contr les effectuer apr s d marrage 15 8 5 Mise hors service 16 9 Maintenance 16 9 1 G n ralit s 16 9 2 Programme d entretien ET inspections p rio...

Page 5: ...rmique etc Dommages mat riels Perte de la protection anti d flagrante Risque de pollution de l environnement 2 4 CONSIGNES DE SECURITE 2 4 1 CONSIGNES DE SECURITE POUR L UTILISATEUR INTERVENTION SUR L...

Page 6: ...pement CE La certification du groupe motopompe dans lequel la pompe sera int gr e sera de la responsabilit de l int grateur Il veillera respecter l ensemble des pr conisations d installation pr sentes...

Page 7: ...apr s un choc 2 9 8 SURVEILLANCE DU FONCTIONNEMENT Lorsque la pompe est utilis e en atmosph re explosible l utilisateur doit v rifier r guli rement les param tres suivants et respecter un plan de main...

Page 8: ...e la pompe suivant les normes EN 733 ISO 5199 la rend id ale pour les remplacements de pompes normalis es Un large choix de mati res et d tanch it s est disponible pour r pondre aux probl matiques de...

Page 9: ...s d passer 15 d marrages par heure sauf pour les tailles 40 315 50 250 50 315 65 315 80 315 80 400 100 400 125 250 125 315 125 400 150 315 300 500 limit es 8 d marrages par heure 5 2 2 5 TYPE DE FLUID...

Page 10: ...oefficient majoration Fonte INOX Fonte FGL C 1 536 sur forces et moments Correction due la temp rature pour temp rature 110 C C Etm E20b Avec E20b module d lasticit du mat riau de base 20 C et Etm la...

Page 11: ...morcer seules La tuyauterie l aspiration de la pompe doit tre compl tement remplie de liquide avant le d marrage de la pompe Lorsque cela est n cessaire ou simplement pour optimiser l efficacit de la...

Page 12: ...e juste apr s arr t de la machine Avant d intervenir sur les parties mobiles du groupe motopompe l alimentation lectrique du moteur a t coup e et condamn e Le groupe moto pompe a t lign en usine Si u...

Page 13: ...d bit n cessaire son ouverture compl te Il aura t v rifi au pr alable que le NPSH requis de la pompe sera nettement inf rieur au NPSH disponible de l installation Tuyauterie de refoulement Dimensionn...

Page 14: ...en qualifi disposant des habilitations n cessaires en accord avec les r glementations locales nationales et internationales Les mat riels utilis s en zone ATEX seront raccord s en respectant de la nor...

Page 15: ...s La pr sence des dispositifs de s curit Le raccordement des dispositifs auxiliaires Le raccordement des brides La pr sence de liquide pomper dans la tuyauterie d aspiration et dans le corps de pompe...

Page 16: ...ge adapt s doivent tre disponibles pour aider l op rateur la manutention des charges lourdes La zone d intervention doit tre d limit e de fa on explicite Positionner des panneaux d information comport...

Page 17: ...oint puis le remettre en position verticale En cours d utilisation veiller ce que le r servoir d appoint ne soit jamais vide D Reservoir huile E embout filet F remplissage reservoir d appoint G cuvett...

Page 18: ...r les vis 90 23 et d poser le bo tier de presse toupe 45 10 la bague de fouloir 45 70 et le fouloir 45 20 4 Extraire les anneaux de presse toupe 46 10 et la lanterne 45 80 5 D monter la chemise d arbr...

Page 19: ...le mobile complet de la volute 10 20 retirer le joint plat 40 00 d visser les vis 56 00 et retirer la bague d usure 50 20 4 D monter l crou de roue 92 20 et son h lico de 93 00 5 D monter la roue 23...

Page 20: ...oint plat 42 02 Fixer les vis 90 11 En cas de lubrification par graisse monter le joint en V 42 20 sur l arbre Monter la clavette d entra nement 94 00 sur l arbre 5 Monter le bouchon jauge 91 60 l ada...

Page 21: ...ent tre chang es Les bagues l vres doivent tre press es dans le couvercle de palier l aide d une bague en appui sur la p riph rie de la bague l vres Les l vres doivent tre dirig es vers le palier apr...

Page 22: ...s et les quantit s de graisse sont mentionn es directement sur la plaque signal tique du moteur Se reporter la notice d utilisation du constructeur pour toute question relative la maintenance du moteu...

Page 23: ...ainsi que la conduite d aspiration Remplir compl tement la canalisation d aspiration de liquide Hauteur d aspiration trop grande ou hauteur de charge trop faible Contr ler le niveau du liquide si pom...

Page 24: ...fois d mont e la pompe peut encore contenir une part de fluide pomp S assurer que les substances dangereuses pour l homme sont limin es Respecter les consignes de s curit pr sentes dans les fiches s c...

Page 25: ...FRAN AIS 25 12 1 1 PLAN EN COUPE 12 1 1 1 PALIERS 25 35 45 Etanch it par garniture m canique Avec palier roulements lubrifi s vie Avec palier roulements lubrifi s bain d huile...

Page 26: ...26 Montage GM simple Montage GM simple quench ext rieur Montage GM simple r chauffage fond de corps Montage GM simple flushing ext rieur Etanch it par presse toupe tresses Avec palier roulements lubri...

Page 27: ...FRAN AIS 27 Avec palier roulements lubrifi s bain d huile Montage presse toupe tresses...

Page 28: ...FRAN AIS 28 12 1 1 2 PALIERS 55 65 Etanch it par garniture m canique Avec palier roulements lubrifi s vie Avec palier roulements lubrifi s bain d huile...

Page 29: ...FRAN AIS 29 Etanch it par presse toupe tresses Avec palier roulements lubrifi s vie Avec palier roulements lubrifi s bain d huile...

Page 30: ...constant 63 81 Adaptateur huileur 64 20 Voyant huileur 67 20 Bouchon 68 10 Grille de protection 70 30 Tuyauterie de liaison 73 10 Raccord 73 11 Raccord flushing 90 10 Vis H 90 11 Vis H 90 12 Vis H 90...

Page 31: ...pompe Notre Service Pi ces de Rechange peut confirmer la nomenclature de la pompe gr ce au num ro de s rie disponible sur la plaque signal tique 12 4 PIECES DE RECHANGE POUR 2 ANS DE FONCTIONNEMENT P...

Page 32: ...FRAN AIS 32 13 DECLARATION CE...

Page 33: ......

Page 34: ...NOLH INSTALLATION AND OPERATING INSTRUCTIONS ENGLISH N M S n 4086805 Ed 3 10 13...

Page 35: ...2...

Page 36: ...2 9 7 Coupling guard 7 2 9 8 Maintenance to avoid hazard creation 7 2 9 9 Preventing sparks creation 7 3 Transport and storage 7 3 1 Safety measures 7 3 2 Delivery 7 3 3 Short term storage 7 3 4 Hand...

Page 37: ...ntervals 16 9 3 Dismantling and re assembly 16 9 3 1 Dismantling 16 9 3 2 Re assembly 19 9 3 3 Motor 21 9 4 Tightening torques 21 9 5 Tools required 21 10 Faults causes and remedies 22 11 Recycling an...

Page 38: ...STRUCTIONS 2 4 1 SAFETY INSTRUCTIONS FOR THE OPERATOR OPERATION ON THE PUMP SET Make sure that electric power is switched off before maintenance operations starts Electrical protection should not be r...

Page 39: ...plosive mixture Avoid sparks creation Prevent leakages Ensure proper maintenance to avoid hazard The following instructions for the pump and pump units shall be followed when the equipment is installe...

Page 40: ...proper earthing 3 TRANSPORT AND STORAGE 3 1 SAFETY MEASURES Never rest below a suspended load Keep a safe distance while the load is being transported Check equipment weight and choose slings and othe...

Page 41: ...ent steel X20 Cr13 AISI 420 or stainless steel AISI 316 Sealing Casing gasket flat seal made of a aramid fibers compound or flexible PTFE Shaft sealing single mechanical seal flushing or quench as an...

Page 42: ...pacer dismantled or motor not coupled to pump If not feasible due to pump design pump fitted with rigid coupling it is necessary to check that pump shaft turns freely after the test and before final p...

Page 43: ...4700 5830 9130 3780 4360 5320 7850 350 6120 5510 6820 10690 5280 6100 7440 10970 5 2 7 SCOPE OF DELIVERY Pump can be delivered as a complete pump set including electrical motor flexible coupling coupl...

Page 44: ...Folded steel fabricated baseframes will be grouted to insure its rigidity Using of shrink free grout is the most efficient Grouting ensures correct positioning of the baseframe and reduces vibrations...

Page 45: ...ve suction head loss and particle intake Ensure that there is no air intake along suction line and avoid any air pockets creation Suction lift line should be laid with a rising slope towards the pump...

Page 46: ...s are performed Connecting a 230 400V motor on a 400V power supply or connection of a 400 690V motor on a 690V power supply might drive to motor destruction if terminal strip are positioned in a wrong...

Page 47: ...nsors In every cases check Quality of electrical connections Protection devices are installed Auxiliary piping are connected Flanges connections Suction line and pump casing are filled with fluid Moto...

Page 48: ...personnel moving heavy loads The maintenance area must be clearly identified Install warning boards with the words WARNING machine under repair on the pump and on the control cabinet Any work on the...

Page 49: ...the pump make sure it is perfectly vertical pump is horizontal Oil change intervals If ball bearings are new oil load should be replaced after 200 hour of running time the renewal is as indicated belo...

Page 50: ...aged Otherwise a perfect sealing cannot be guaranteed anymore and the shaft sleeve should be replaced If the pump is installed cut packing rings diagonally bend them in a spiral shape position them on...

Page 51: ...92 02 and take away the casing cover 16 10 Design with stuffing box 1 Loosen nuts 92 01 and remove stud bolts 90 21 2 Remove packing gland 45 20 tear out packing rings 46 10 and lantern ring 45 80 3...

Page 52: ...into the shaft 5 Insert the oil level gauge plug 91 60 and the CLO 63 80 if any 6 Fasten foot 18 30 and slide the thrower 50 70 onto the shaft Design with stuffing box 7 Slide the shaft sleeve 52 40 o...

Page 53: ...nstall ball bearing cover on pump side with flat gasket 40 02 and greasing nipple 63 60 if needed 5 Insert circlips 93 21 in the groove of the bearing bracket housing 33 00 6 Install ball bearing cove...

Page 54: ...s depend on the material used in the assembly and on the type of lubricant that is used Refer to applicable regulation to know the tightening torques for the fastening of cast iron or stainless steel...

Page 55: ...ith liquid Vent pump casing and suction line Fill completely the suction pipe with liquid Suction lift is too high NPSH available is too low If suction lift operation then check liquid levels Check th...

Page 56: ...at may be used in auxiliary sealing systems Even when dismantled from the process line the pump may contain a part of pumped fluid Make sure that dangerous liquids have been eliminated Security requir...

Page 57: ...ENGLISH 24 12 1 1 SECTIONAL DRAWING 12 1 1 1 BEARING BRACKETS 25 35 45 Shaft sealing with mechanical seal Lifetime lubricated ball bearings Oil lubricated ball bearings...

Page 58: ...mechanical seal arrangement Single mechanical seal external quench Single mechanical seal back cover heating Single mechanical seal external flushing Shaft sealing with stuffing box Lifetime lubricat...

Page 59: ...ENGLISH 26 Oil lubricated ball bearings Stuffing box arrangement...

Page 60: ...ENGLISH 27 12 1 1 2 BEARING BRACKETS 55 65 Shaft sealing with mechanical seal Lifetime lubricated ball bearings Oil lubricated ball bearings...

Page 61: ...ENGLISH 28 Shaft sealing with stuffing box Lifetime lubricated ball bearings Oil lubricated ball bearings...

Page 62: ...Oil level sight glass 67 20 Plug 68 10 Guard 70 30 Pipe 73 10 Fitting 73 11 Fitting 90 10 Hexagonal head screw 90 11 Hexagonal head screw 90 12 Hexagonal head screw 90 13 Hexagonal head screw 90 14 H...

Page 63: ...not concern your pump Our Spare Parts Dpt will confirm pump bill of material according to the serial number engraved on pump nameplate 12 4 RECOMMENDED SPARE PARTS FOR 2 YEARS OPERATION Spare parts li...

Page 64: ...ENGLISH 31 13 EC DECLARATION OF CONFORMITY...

Page 65: ...OUJOURS DISPONIBLE SUR SITE Ce produit a t fabriqu sur un site certifi ISO 14 001 respectueux de l environnement Ce produit est compos de mat riaux en tr s grande partie recyclable En fin de vie le fa...

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