salmson NOLH series Installation And Operating Instructions Manual Download Page 38

  

ENGLISH

  

 

 

5

 

 
 

1

 

GENERAL

 

INFORMATION

 

1.1

 

ABOUT

 

THIS

 

DOCUMENT

 

The

 

original

 

language

 

of

 

the

 

operating

 

instructions

 

is

 

French.

 

All

 

other

 

languages

 

of

 

these

 

instructions

 

are

 

translations

 

of

 

the

 

original

 

operating

 

instructions.

 

This

 

installation

 

and

 

operating

 

manual

 

is

 

an

 

integral

 

part

 

of

 

the

 

equipment.

 

It

 

should

 

be

 

kept

 

available

 

near

 

the

 

equipment.

 

It

 

is

 

necessary

 

to

 

respect

 

all

 

instructions

 

given

 

in

 

this

 

installation

 

and

 

operating

 

manual

 

to

 

ensure

 

a

 

reliable

 

and

 

economic

 

use

 

of

 

the

 

pump.

 

The

 

installation

 

and

 

operating

 

instructions

 

corresponds

 

to

 

the

 

relevant

 

variant

 

of

 

construction

 

of

 

the

 

product

 

and

 

to

 

applicable

 

safety

 

standards

 

valid

 

at

 

the

 

time

 

of

 

going

 

to

 

print.

 

 
 

2

 

SAFETY

 

This

 

operating

 

instructions

 

contain

 

basic

 

information

 

that

 

must

 

be

 

respected

 

during

 

installation

 

and

 

operation.

 

These

 

instructions

 

must

 

be

 

read

 

by

 

the

 

service

 

technician

 

and

 

the

 

responsible

 

operator

 

before

 

installation

 

and

 

commissioning

 

starts.

 

It

 

is

 

not

 

only

 

the

 

general

 

safety

 

instructions

 

listed

 

in

 

this

 

chapter

 

that

 

must

 

be

 

respected

 

but

 

also

 

the

 

special

 

safety

 

instructions

 

mentioned

 

in

 

following

 

chapters.

 

They

 

are

 

indicated

 

with

 

a

 

danger

 

symbol

 

as

 

follows.

 

 

2.1

 

SYMBOLS

 

USED

 

IN

 

THESE

 

INSTRUCTIONS

 

General

 

danger

 

for

 

user.

 

 

Danger

 

due

 

to

 

electrical

 

voltage.

 

 

Non

observance

 

of

 

the

 

safety

 

instructions

 

can

 

result

 

in

 

damage

 

to

 

product/installation.

 

 

Refers

 

to

 

additional

 

requirements,

 

that

 

the

 

pump

 

should

 

comply

 

to

 

when

 

operated

 

in

 

hazardous

 

areas.

 

 

This

 

is

 

not

 

a

 

security

 

symbol.

 

It

 

is

 

a

 

note

 

that

 

gives

 

additional

 

useful

 

information

 

about

 

the

 

way

 

to

 

use

 

the

 

pump.

 

 

2.2

 

PERSONNEL

 

QUALIFICATION

 

Personnel

 

involved

 

in

 

operation,

 

installation,

 

inspection

 

or

 

maintenance

 

of

 

the

 

pump

 

and

 

accessories

 

must

 

be

 

adequately

 

qualified.

 

Qualification,

 

knowledge

 

evaluation

 

and

 

personnel

 

supervision

 

must

 

be

 

strictly

 

handled

 

by

 

the

 

pump

 

owner.

 

If

 

necessary,

 

SALMSON

 

or

 

one

 

of

 

its

 

representative

 

can

 

perform

 

adequate

 

training.

 

Plant

 

management

 

must

 

ensure

 

that

 

contents

 

of

 

the

 

operation

 

instructions

 

are

 

fully

 

understood

 

by

 

anyone

 

who

 

will

 

use

 

this

 

pump.

 

 

2.3

 

DANGER

 

IN

 

EVENT

 

OF

 

NON

OBSERVANCE

 

OF

 

THE

 

SAFETY

 

INSTRUCTIONS

 

Non

observance

 

of

 

the

 

safety

 

instructions

 

can

 

result

 

in

 

risk

 

of

 

injury

 

to

 

persons

 

and

 

damage

 

to

 

product/installation.

 

Non

observance

 

of

 

the

 

safety

 

instructions

 

can

 

result

 

in

 

the

 

loss

 

of

 

any

 

claims

 

to

 

damages.

 

In

 

detail,

 

non

observance

 

can,

 

for

 

example,

 

result

 

in

 

the

 

following

 

risks:

 

 

Failure

 

of

 

important

 

product/installation

 

functions,

 

 

Failure

 

of

 

required

 

maintenance

 

and

 

repair

 

procedures,

 

 

Danger

 

to

 

persons

 

from

 

electrical,

 

mechanical

 

and

 

chemical,

 

thermal

 

risks,

 

 

 

Property

 

damages,

 

 

Loss

 

of

 

ex

proof

 

protection,

 

 

Risk

 

of

 

environmental

 

pollution.

 

 

2.4

 

SAFETY

 

INSTRUCTIONS

 

2.4.1

 

SAFETY

 

INSTRUCTIONS

 

FOR

 

THE

 

OPERATOR

 

OPERATION

 

ON

 

THE

 

PUMP

 

SET

 

:

  

Make

 

sure

 

that

 

electric

 

power

 

is

 

switched

 

off

 

before

 

maintenance

 

operations

 

starts.

 

Electrical

 

protection

 

should

 

not

 

be

 

removed

 

while

 

pump

 

is

 

running.

 

 

Empty

 

pump

 

casing

 

and

 

isolate

 

piping

 

before

 

starting

 

dismantling

 

of

 

pump.

 

If

 

dangerous

 

liquid

 

was

 

pumped

 

the

 

pump

 

should

 

be

 

decontaminated

 

and

 

cleaned

 

prior

 

to

 

dismantling.

 

 

HANDLING

 

OF

 

COMPONENTS

 

:

 

Some

 

machined

 

parts

 

may

 

have

 

sharp

 

edges.

 

Wear

 

safety

 

gloves

 

and

 

use

 

necessary

 

protections

 

to

 

handle

 

them.

 

 

A

 

lifting

 

device

 

must

 

be

 

used

 

to

 

lift

 

parts

 

exceeding

 

25Kg.

 

Use

 

lifting

 

device

 

in

 

accordance

 

with

 

local

 

regulations.

 

 

HOT

 

OR

 

COLD

 

PUMP

 

PARTS:

  

Avoid

 

accidental

 

contact

 

with

 

very

 

hot

 

or

 

very

 

cold

 

components.

 

Actions

 

must

 

be

 

taken

 

if

 

their

 

surface

 

temperature

 

is

 

higher

 

than

 

68

 

°C

 

or

 

below

 ‐

5°C

 

:

 

(pump

 

or

 

accessories).

 

If

 

a

 

complete

 

protection

 

is

 

not

 

possible,

 

the

 

access

 

to

 

the

 

machine

 

must

 

be

 

limited

 

to

 

maintenance

 

staff

 

only.

 

A

 

clear

 

visual

 

warning

 

panel

 

must

 

be

 

attached

 

in

 

the

 

immediate

 

area

 

to

 

indicate

 

the

 

danger.

 

 

HAZARDOUS

 

LIQUIDS:

 

When

 

the

 

pump

 

is

 

handling

 

some

 

dangerous

 

liquids,

 

a

 

special

 

care

 

must

 

be

 

taken

 

to

 

avoid

 

exposure

 

to

 

the

 

liquid.

 

Make

 

sure

 

the

 

pump

 

is

 

set

 

in

 

an

 

appropriate

 

location

 

and

 

access

 

to

 

the

 

pump

 

must

 

be

 

limited.

 

Operators

 

should

 

be

 

trained

 

to

 

potential

 

risks.

 

If

 

the

 

liquid

 

is

 

flammable

 

and/or

 

explosive,

 

strict

 

safety

 

procedures

 

must

 

be

 

applied.

 

2.4.2

 

SAFETY

 

INSTRUCTIONS

 

FOR

 

THE

 

EQUIPMENT

 

Quick

 

temperature

 

changes

 

of

 

the

 

liquid

 

contained

 

in

 

the

 

pump

 

should

 

be

 

avoided.

 

A

 

thermal

 

shock

 

may

 

drive

 

to

 

damages

 

or

 

destruction

 

of

 

components,

 

creating

 

leakages.

 

 

Ensure

 

that

 

pump

 

flanges

 

do

 

not

 

support

 

excessive

 

external

 

forces

 

when

 

fastening

 

piping

 

flanges

 

or

 

after

 

increasing

 

of

 

liquid

 

temperature.

 

Do

 

not

 

use

 

pump

 

as

 

a

 

support

 

for

 

piping.

 

If

 

expansion

 

joints

 

are

 

used

 

they

 

should

 

be

 

equipped

 

with

 

axial

 

movement

 

limiting

 

device.

 

 

Before

 

checking

 

direction

 

of

 

rotation

 

make

 

sure

 

that

 

no

 

parts

 

could

 

be

 

ejected

 

from

 

shafts

 

(pins,

 

keys,

 

coupling

 

element

 

…).

 

Several

 

pump

 

types

 

will

 

be

 

damaged

 

if

 

started

 

in

 

the

 

wrong

 

direction

 

of

 

rotation

 

(screwed

 

impeller

 

design).

 

The

 

flexible

 

coupling

 

of

 

a

 

pump

 

set

 

must

 

be

 

disconnected

 

before

 

first

 

start

 

up

 

to

 

check

 

direction

 

of

 

rotation.

 

 

Unless

 

otherwise

 

indicated

 

and

 

if

 

it

 

is

 

possible,

 

pump

 

should

 

be

 

started

 

with

 

discharge

 

valve

 

partially

 

opened

 

to

 

avoid

 

overloading

 

of

 

the

 

motor.

 

The

 

pump

 

outlet

 

control

 

valve

 

may

 

need

 

to

 

be

 

adjusted

 

to

 

reach

 

the

 

requested

 

duty

 

point.

  

 

Never

 

run

 

the

 

pump

 

with

 

a

 

closed

 

suction

 

valve.

 

The

 

valves

 

located

 

on

 

suction

 

side

 

of

 

pump

 

must

 

always

 

remain

 

opened

 

while

 

pump

 

is

 

running.

 

 

Running

 

continuously

 

the

 

pump

 

at

 

zero

 

flow

 

or

 

below

 

the

 

recommended

 

minimum

 

flow

 

will

 

cause

 

damage

 

to

 

the

 

pump.

 

 

Never

 

run

 

the

 

pump

 

out

 

of

 

its

 

operating

 

limits.

 

Operating

 

the

 

pump

 

at

 

higher

 

flow

 

rates

 

may

 

overload

 

the

 

motor

 

and

 

cause

 

cavitations.

 

 

 

 

 

 

 

 

Summary of Contents for NOLH series

Page 1: ...NOLH INSTALLATION ET MISE EN SERVICE INSTALLATION AND OPERATING INSTRUCTIONS N M S n 40868051 Ed 3 10 13 FRAN AIS ENGLISH...

Page 2: ...NOLH INSTALLATION ET MISE EN SERVICE FRAN AIS N M S n 4086805 Ed 3 10 13...

Page 3: ...2 Temp rature du fluide 6 2 9 3 Risque d accumulation de m langes explosifs 7 2 9 4 Risque de fuites 7 2 9 5 Groupe complet 7 2 9 6 Groupe livr sans moteur sans instrumentation 7 2 9 7 Protecteur d a...

Page 4: ...e 15 8 2 Remplissage d gazage 15 8 3 D marrage 15 8 4 Contr les effectuer apr s d marrage 15 8 5 Mise hors service 16 9 Maintenance 16 9 1 G n ralit s 16 9 2 Programme d entretien ET inspections p rio...

Page 5: ...rmique etc Dommages mat riels Perte de la protection anti d flagrante Risque de pollution de l environnement 2 4 CONSIGNES DE SECURITE 2 4 1 CONSIGNES DE SECURITE POUR L UTILISATEUR INTERVENTION SUR L...

Page 6: ...pement CE La certification du groupe motopompe dans lequel la pompe sera int gr e sera de la responsabilit de l int grateur Il veillera respecter l ensemble des pr conisations d installation pr sentes...

Page 7: ...apr s un choc 2 9 8 SURVEILLANCE DU FONCTIONNEMENT Lorsque la pompe est utilis e en atmosph re explosible l utilisateur doit v rifier r guli rement les param tres suivants et respecter un plan de main...

Page 8: ...e la pompe suivant les normes EN 733 ISO 5199 la rend id ale pour les remplacements de pompes normalis es Un large choix de mati res et d tanch it s est disponible pour r pondre aux probl matiques de...

Page 9: ...s d passer 15 d marrages par heure sauf pour les tailles 40 315 50 250 50 315 65 315 80 315 80 400 100 400 125 250 125 315 125 400 150 315 300 500 limit es 8 d marrages par heure 5 2 2 5 TYPE DE FLUID...

Page 10: ...oefficient majoration Fonte INOX Fonte FGL C 1 536 sur forces et moments Correction due la temp rature pour temp rature 110 C C Etm E20b Avec E20b module d lasticit du mat riau de base 20 C et Etm la...

Page 11: ...morcer seules La tuyauterie l aspiration de la pompe doit tre compl tement remplie de liquide avant le d marrage de la pompe Lorsque cela est n cessaire ou simplement pour optimiser l efficacit de la...

Page 12: ...e juste apr s arr t de la machine Avant d intervenir sur les parties mobiles du groupe motopompe l alimentation lectrique du moteur a t coup e et condamn e Le groupe moto pompe a t lign en usine Si u...

Page 13: ...d bit n cessaire son ouverture compl te Il aura t v rifi au pr alable que le NPSH requis de la pompe sera nettement inf rieur au NPSH disponible de l installation Tuyauterie de refoulement Dimensionn...

Page 14: ...en qualifi disposant des habilitations n cessaires en accord avec les r glementations locales nationales et internationales Les mat riels utilis s en zone ATEX seront raccord s en respectant de la nor...

Page 15: ...s La pr sence des dispositifs de s curit Le raccordement des dispositifs auxiliaires Le raccordement des brides La pr sence de liquide pomper dans la tuyauterie d aspiration et dans le corps de pompe...

Page 16: ...ge adapt s doivent tre disponibles pour aider l op rateur la manutention des charges lourdes La zone d intervention doit tre d limit e de fa on explicite Positionner des panneaux d information comport...

Page 17: ...oint puis le remettre en position verticale En cours d utilisation veiller ce que le r servoir d appoint ne soit jamais vide D Reservoir huile E embout filet F remplissage reservoir d appoint G cuvett...

Page 18: ...r les vis 90 23 et d poser le bo tier de presse toupe 45 10 la bague de fouloir 45 70 et le fouloir 45 20 4 Extraire les anneaux de presse toupe 46 10 et la lanterne 45 80 5 D monter la chemise d arbr...

Page 19: ...le mobile complet de la volute 10 20 retirer le joint plat 40 00 d visser les vis 56 00 et retirer la bague d usure 50 20 4 D monter l crou de roue 92 20 et son h lico de 93 00 5 D monter la roue 23...

Page 20: ...oint plat 42 02 Fixer les vis 90 11 En cas de lubrification par graisse monter le joint en V 42 20 sur l arbre Monter la clavette d entra nement 94 00 sur l arbre 5 Monter le bouchon jauge 91 60 l ada...

Page 21: ...ent tre chang es Les bagues l vres doivent tre press es dans le couvercle de palier l aide d une bague en appui sur la p riph rie de la bague l vres Les l vres doivent tre dirig es vers le palier apr...

Page 22: ...s et les quantit s de graisse sont mentionn es directement sur la plaque signal tique du moteur Se reporter la notice d utilisation du constructeur pour toute question relative la maintenance du moteu...

Page 23: ...ainsi que la conduite d aspiration Remplir compl tement la canalisation d aspiration de liquide Hauteur d aspiration trop grande ou hauteur de charge trop faible Contr ler le niveau du liquide si pom...

Page 24: ...fois d mont e la pompe peut encore contenir une part de fluide pomp S assurer que les substances dangereuses pour l homme sont limin es Respecter les consignes de s curit pr sentes dans les fiches s c...

Page 25: ...FRAN AIS 25 12 1 1 PLAN EN COUPE 12 1 1 1 PALIERS 25 35 45 Etanch it par garniture m canique Avec palier roulements lubrifi s vie Avec palier roulements lubrifi s bain d huile...

Page 26: ...26 Montage GM simple Montage GM simple quench ext rieur Montage GM simple r chauffage fond de corps Montage GM simple flushing ext rieur Etanch it par presse toupe tresses Avec palier roulements lubri...

Page 27: ...FRAN AIS 27 Avec palier roulements lubrifi s bain d huile Montage presse toupe tresses...

Page 28: ...FRAN AIS 28 12 1 1 2 PALIERS 55 65 Etanch it par garniture m canique Avec palier roulements lubrifi s vie Avec palier roulements lubrifi s bain d huile...

Page 29: ...FRAN AIS 29 Etanch it par presse toupe tresses Avec palier roulements lubrifi s vie Avec palier roulements lubrifi s bain d huile...

Page 30: ...constant 63 81 Adaptateur huileur 64 20 Voyant huileur 67 20 Bouchon 68 10 Grille de protection 70 30 Tuyauterie de liaison 73 10 Raccord 73 11 Raccord flushing 90 10 Vis H 90 11 Vis H 90 12 Vis H 90...

Page 31: ...pompe Notre Service Pi ces de Rechange peut confirmer la nomenclature de la pompe gr ce au num ro de s rie disponible sur la plaque signal tique 12 4 PIECES DE RECHANGE POUR 2 ANS DE FONCTIONNEMENT P...

Page 32: ...FRAN AIS 32 13 DECLARATION CE...

Page 33: ......

Page 34: ...NOLH INSTALLATION AND OPERATING INSTRUCTIONS ENGLISH N M S n 4086805 Ed 3 10 13...

Page 35: ...2...

Page 36: ...2 9 7 Coupling guard 7 2 9 8 Maintenance to avoid hazard creation 7 2 9 9 Preventing sparks creation 7 3 Transport and storage 7 3 1 Safety measures 7 3 2 Delivery 7 3 3 Short term storage 7 3 4 Hand...

Page 37: ...ntervals 16 9 3 Dismantling and re assembly 16 9 3 1 Dismantling 16 9 3 2 Re assembly 19 9 3 3 Motor 21 9 4 Tightening torques 21 9 5 Tools required 21 10 Faults causes and remedies 22 11 Recycling an...

Page 38: ...STRUCTIONS 2 4 1 SAFETY INSTRUCTIONS FOR THE OPERATOR OPERATION ON THE PUMP SET Make sure that electric power is switched off before maintenance operations starts Electrical protection should not be r...

Page 39: ...plosive mixture Avoid sparks creation Prevent leakages Ensure proper maintenance to avoid hazard The following instructions for the pump and pump units shall be followed when the equipment is installe...

Page 40: ...proper earthing 3 TRANSPORT AND STORAGE 3 1 SAFETY MEASURES Never rest below a suspended load Keep a safe distance while the load is being transported Check equipment weight and choose slings and othe...

Page 41: ...ent steel X20 Cr13 AISI 420 or stainless steel AISI 316 Sealing Casing gasket flat seal made of a aramid fibers compound or flexible PTFE Shaft sealing single mechanical seal flushing or quench as an...

Page 42: ...pacer dismantled or motor not coupled to pump If not feasible due to pump design pump fitted with rigid coupling it is necessary to check that pump shaft turns freely after the test and before final p...

Page 43: ...4700 5830 9130 3780 4360 5320 7850 350 6120 5510 6820 10690 5280 6100 7440 10970 5 2 7 SCOPE OF DELIVERY Pump can be delivered as a complete pump set including electrical motor flexible coupling coupl...

Page 44: ...Folded steel fabricated baseframes will be grouted to insure its rigidity Using of shrink free grout is the most efficient Grouting ensures correct positioning of the baseframe and reduces vibrations...

Page 45: ...ve suction head loss and particle intake Ensure that there is no air intake along suction line and avoid any air pockets creation Suction lift line should be laid with a rising slope towards the pump...

Page 46: ...s are performed Connecting a 230 400V motor on a 400V power supply or connection of a 400 690V motor on a 690V power supply might drive to motor destruction if terminal strip are positioned in a wrong...

Page 47: ...nsors In every cases check Quality of electrical connections Protection devices are installed Auxiliary piping are connected Flanges connections Suction line and pump casing are filled with fluid Moto...

Page 48: ...personnel moving heavy loads The maintenance area must be clearly identified Install warning boards with the words WARNING machine under repair on the pump and on the control cabinet Any work on the...

Page 49: ...the pump make sure it is perfectly vertical pump is horizontal Oil change intervals If ball bearings are new oil load should be replaced after 200 hour of running time the renewal is as indicated belo...

Page 50: ...aged Otherwise a perfect sealing cannot be guaranteed anymore and the shaft sleeve should be replaced If the pump is installed cut packing rings diagonally bend them in a spiral shape position them on...

Page 51: ...92 02 and take away the casing cover 16 10 Design with stuffing box 1 Loosen nuts 92 01 and remove stud bolts 90 21 2 Remove packing gland 45 20 tear out packing rings 46 10 and lantern ring 45 80 3...

Page 52: ...into the shaft 5 Insert the oil level gauge plug 91 60 and the CLO 63 80 if any 6 Fasten foot 18 30 and slide the thrower 50 70 onto the shaft Design with stuffing box 7 Slide the shaft sleeve 52 40 o...

Page 53: ...nstall ball bearing cover on pump side with flat gasket 40 02 and greasing nipple 63 60 if needed 5 Insert circlips 93 21 in the groove of the bearing bracket housing 33 00 6 Install ball bearing cove...

Page 54: ...s depend on the material used in the assembly and on the type of lubricant that is used Refer to applicable regulation to know the tightening torques for the fastening of cast iron or stainless steel...

Page 55: ...ith liquid Vent pump casing and suction line Fill completely the suction pipe with liquid Suction lift is too high NPSH available is too low If suction lift operation then check liquid levels Check th...

Page 56: ...at may be used in auxiliary sealing systems Even when dismantled from the process line the pump may contain a part of pumped fluid Make sure that dangerous liquids have been eliminated Security requir...

Page 57: ...ENGLISH 24 12 1 1 SECTIONAL DRAWING 12 1 1 1 BEARING BRACKETS 25 35 45 Shaft sealing with mechanical seal Lifetime lubricated ball bearings Oil lubricated ball bearings...

Page 58: ...mechanical seal arrangement Single mechanical seal external quench Single mechanical seal back cover heating Single mechanical seal external flushing Shaft sealing with stuffing box Lifetime lubricat...

Page 59: ...ENGLISH 26 Oil lubricated ball bearings Stuffing box arrangement...

Page 60: ...ENGLISH 27 12 1 1 2 BEARING BRACKETS 55 65 Shaft sealing with mechanical seal Lifetime lubricated ball bearings Oil lubricated ball bearings...

Page 61: ...ENGLISH 28 Shaft sealing with stuffing box Lifetime lubricated ball bearings Oil lubricated ball bearings...

Page 62: ...Oil level sight glass 67 20 Plug 68 10 Guard 70 30 Pipe 73 10 Fitting 73 11 Fitting 90 10 Hexagonal head screw 90 11 Hexagonal head screw 90 12 Hexagonal head screw 90 13 Hexagonal head screw 90 14 H...

Page 63: ...not concern your pump Our Spare Parts Dpt will confirm pump bill of material according to the serial number engraved on pump nameplate 12 4 RECOMMENDED SPARE PARTS FOR 2 YEARS OPERATION Spare parts li...

Page 64: ...ENGLISH 31 13 EC DECLARATION OF CONFORMITY...

Page 65: ...OUJOURS DISPONIBLE SUR SITE Ce produit a t fabriqu sur un site certifi ISO 14 001 respectueux de l environnement Ce produit est compos de mat riaux en tr s grande partie recyclable En fin de vie le fa...

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