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PDS51 Series

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PDS51 Solar Pump Controller

User Manual

Data Code：30301509 PDS51-E-V01-2205

Summary of Contents for PDS51

Page 1: ...PDS51 Series 0 PDS51 Solar Pump Controller User Manual Data Code 30301509 PDS51 E V01 2205...

Page 2: ...s you with relevant operating instructions and detailed explanations of parameters Please read this manual carefully before installation operation maintenance or inspection Before using be sure to con...

Page 3: ...5 SPECIFICATION SELECTION TABLE 11 CHAPTER 3 MECHANICAL AND ELECTRICAL INSTALLATION 13 3 1OVERALL STRUCTURE AND DIMENSION DRAWING UNIT MM 13 3 2 KEYPAD STRUCTURE AND DIMENSION DRAWING 14 3 3 MECHANICA...

Page 4: ...6 DIAGNOSE AND TROUBLESHOOTING 37 6 1 ERROR CODES 37 6 2 TROUBLESHOOTING AND COUNTERMEASURES 40 CHAPTER 7 RECOMMENDED PV PANEL CONFIGURATION 42 7 1 RECOMMENDED PV PANEL CONFIGURATION 42 CHAPTER 8 WAR...

Page 5: ...lled on flame retardant objects such as metal When installing the controller avoid direct sunlight it can be installed under the solar panel arrays The wiring must be completed by qualified profession...

Page 6: ...two of the three cbales of the controller output side can be changed When the water pump stops due to weak sunlight or sudden shadow it will restart after 300s If there is a water level probe installe...

Page 7: ...ch as batteries so it is recommended to pump water to the reservoir for subsequent use The water source can be natural or special water sources such as rivers lakes wells or channels The system can in...

Page 8: ...and the remaining check valves should be installed on the vertical pipeline every 30 meters 100 feet behind the pump 1 3 System Function System Diagnose The PDS51 solar water controller continuously m...

Page 9: ...otor Overheat Monitoring The PDS51 solar pump controller can also run at full power when the ambient temperature reaches 45 C At temperatures above 45 C the controller reduces the carrier frequency sw...

Page 10: ...If the light continues to be weak the controller will decrease the pump speed to protect the components of the system from damage and only shut down in extreme cases When the abnormal situation disapp...

Page 11: ...rovides users with an easy to use interface for enhanced configurability and remote monitoring of the system 2 3 Protect Functions Electronic monitoring enables the controller to monitor the system an...

Page 12: ...o L N terminals Note 2 Supports rated 3 phase AC 380V input into R S T terminals Table 2 4 1 Model Description 2 5 Specification Selection Table Model PDS51 2S2R2 E PDS51 4T2R2 E PDS51 4T004 E PDS51 4...

Page 13: ...Cooling Natural Air Cooling External Interface External LED Keypad Communication Port 4G 2G GPRS DTU Ambient Temperature 20 60 45 Derating as required Altitude Below 3000 meters derate by 1 for each a...

Page 14: ...H H2 H1 D W2 L D1 d W1 Figure 3 1 1 2 2kW 11kW Outline Dimension Inverter model Outline Dimension Installation Dimension Hole Size W H D W1 H1 H2 D1 W2 L d PDS51 2S2R2 E 396 295 180 5 360 371 389 184...

Page 15: ...d placing solar panels around any obstructions that will cast shadows and reduce sunlight reaching these arrays Conduit is recommended to protect the wires from wildlife and natural weathering and to...

Page 16: ...5 3 4 3 Whole machine wall mounted installation 270 9 5 4 5 66 270 Figure 3 4 3 1 Hanging plate size and accessories requirements Figure 3 4 3 2 Fixed installation of hanging plate Figure 3 4 3 3 Cont...

Page 17: ...re 3 4 3 4 Screw fixing on the side of the controller 3 4 4 Communication module installation Figure 3 4 4 Remote monitoring module installation 3 4 5 DC input side wiring 8mm Figure 3 4 5 Connecting...

Page 18: ...Port only available on 5 5 11kW models 20A AC Input The controller with AC input function can be connected to the grid or generator Single Phase 220V 3 Phase 380V AC Output Can be connected to pumps w...

Page 19: ...connected to the U V W output terminals respectively If you need to connect a single phase motor please refer to the specific connection instructions DI1 DI3 Multi functional Digital Input Terminals...

Page 20: ...ction box in the middle of controller bottom First remove the junction box pass the AC input wire through the waterproof connector and connect the input single phase AC to the R L and T N terminal of...

Page 21: ...ecommend using a float switch to prevent the reservoir from overflowing the pump will stop when the reservoir is full The pump will restart when it falls below the low water level It prevents overflow...

Page 22: ...trical conduit can be used to protect outdoor electrical wiring from weather human activity chewing animals If electrical conduit is not used use higher quality outdoor wire 3 5 9 System Wiring R S T...

Page 23: ...are installed in series and parallel according to the power size and are directly connected to the standard DC ports 2 If there is an AC backup power supply on site you can directly connect the singl...

Page 24: ...lay screen Solar Array Indicator This indicator is on when there is DC power input Input Power Indicator This indicator is on when controller is powered on Pump Indicator This indicator is on when con...

Page 25: ...click the start stop button to shift to view the running parameters the suffix unit A is the controller output current the suffix unit V is inner bus voltage A DC voltage value equals to input DC volt...

Page 26: ...econd level menu Parameter set value level 3 menu Taking setting the power on automatic start function FD 11 1 as an example the following flow chart of adjusting parameters is listed Standby State Pa...

Page 27: ...nd slowly to check whether the rotation of it is correct If the pump is in a dry running state the maximum running time should not exceed 15s otherwise the pump may be damaged If the direction is wron...

Page 28: ...alue Remarks Fea ture Communi cation Address F0 Team Basic Parameters F0 00 Motor Control Mode 0 SVC 1 V F 1 0x000 F0 01 Start Stop Source Option 0 Start Stop Button 1 Terminal 2 RS485 Communication 0...

Page 29: ...Limit of Running Frequency F0 14 F0 10 50 00Hz 0x00C F0 14 Lower Limit of Running Frequency 0 00 F0 12 0 00Hz 0x00E F0 15 Running Mode at F0 14 0 Standby Sleep 1 Running at F0 14 2 Stop 0 0x00F F0 16...

Page 30: ...r Rated Voltage 1 480V 0x202 F2 03 Motor Rated Current 0 1 50 0A 0x203 F2 04 Motor Rated Frequency 0 01 F0 10 0x204 F2 05 Motor Rated Speed 1 65000rpm 0x205 F2 06 Quantity of Poles 2 48 4 0x206 F2 07...

Page 31: ...0x501 F5 02 DI3 Function 48 0x502 F7 Team Controller Features F7 08 IGBT Temperature 0 100 0x708 F7 09 Software Verstion 0x709 FA Team Alarm and Protection FA 00 Motor overload warning factor 20 0 25...

Page 32: ...d time arrival fault are not affected by this function code 0xA14 FD Team Specific Solar Pump Controller Parameters FD 00 Solar Pump Running Option 0 Invalid 1 Valid 1 FD00 FD 01 Runing Mode Option 0...

Page 33: ...0 for never off 0xD03 FD 05 MPPT Voltage Source 0 Keypad Setting 1 Automatic MPPT Setting 1 0xD04 FD 06 MPPT Voltage Set Value FD 14 FD 15 530 0V 0xD05 FD 07 Weak Light Detection Time 0 0s 1000 0s 10...

Page 34: ...per Limit of MPPT Voltage FD 18 800 0V 600 0V 0xD12 FD 20 Lower Limit of MPPT Output Frequency 0 0 FD 21 40 00 0xD13 FD 21 Upper Limit of MPPT Output Frequency FD 20 100 0 100 00 0xD14 FD 22 MPPT Fast...

Page 35: ...rd 0 65535 1 0 0xE00 FE 01 Error Record Displayed Teamss 0 15 1 5 0xE01 E0 Team Latest Error Record E0 00 Error Code 0 No Error 1 Reserved 2 Overcurrent during acceleration E02 3 Overcurrent during de...

Page 36: ...22 EEPROM failure E22 23 Motor short to ground E23 24 Dry run alarm E24 26 Running time reached E26 29 Power on time reached E29 30 Load loss E30 40 Fast current limit timeout failure E40 98 99 Commu...

Page 37: ...er Name Setting Range Default Value Remarks Fea ture Communi cation Address latest error E0 07 Controller state at latest error 0xE007 E0 08 Reserved 0xE008 E0 09 Reserved 0xE009 E0 10 Reserved 0xE00A...

Page 38: ...tion time is set too short Increase acceleration time The controller model is selected improperly with too small power Select the controller that matches the motor power and load conditions E03 Overcu...

Page 39: ...r overload The motor overload protection parameters FA 01 FA 02 are not properly set Correctly set them Load is too large or motor is stuch Reduce load and check motor and mechanical condition E12 Inp...

Page 40: ...round The motor or controller output cable is short circuited to ground Measuring motor and output wire insulation with a tramegger Control board failure Seek for technical support E24 Dry run alarm T...

Page 41: ...r technical support 2 Pump cannot run Insufficient input power insufficient light Increase the power of panels or wait until the light is sufficient before restarting Motor failed or stuck Replace mot...

Page 42: ...ing Leakage switch installed or the airbreak switch is overloading Replace a switch without leakage protection or replace the airbreak switch with a larger capacity Abnormal input power Check input po...

Page 43: ...2 1V 50 1V Panel Power Quantity Panel Power Quantity PDS51 2S2R2 E 3 phase 220V 2 2kW 360W 8 1 450W 7 1 PDS51 4T2R2 E 3 phase 380V 2 2kW 360W 8 1 450W 7 1 PDS51 4T004 E 3 phase 380V 4kW 360W 15 1 450W...

Page 44: ...nufacture To claim the warranty under the warranty policy of pump controller manufacturer you need to supply us with the following information and documentation regarding the faulty pump controller 1...

Page 45: ...ment is documented at pump controller manufacturer If the pump controller needs to be replaced following assessment manufacture will send a replacement unit immediately The defective pump controller s...

Page 46: ...Product warranty Card Customer info Company name Company address Contact Tel Fax Zip code Product info Product model SN code Buying date Fault date Motor power Application situation Fault info Fault d...

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