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BarbLock® Assembly Tool: Operations Manual

www.biopharm.saint-gobain.com

16

FLS-5278C-CLWR-Rev 01

21.0 Greasing the Carriage

Use THK type AFB-LF grease. Do not substitute a different grease. There may be compatibility issues with dif-
ferent greases. Mixing incompatible grease types can damage the tool and cause premature failure of the linear 
bearing system. The correct grease, and a grease gun for dispensing the correct 0.6cc volume, can be purchased
from:
Mechatronic Techniques, Inc.
720 F Avenue, Suite 109
Plano, Texas 75074
(214) 431-5727

www.mechatronictechniques.com

IMPORTANT – Read This! 

The AFB-LF grease can cause serious eye damage or irritation. Eye and face protection is 

to be worn when performing the greasing service. THK provides an online MSDS for the grease at this URL:

http://www.thkstore.com/media/msd/AFB-LF_SDS_USA.pdf

 The MSDS is to be reviewed before performing the 

greasing service to the tool.

Figure 21: Greasing kit, THK part number MG70

The two items required to perform the greasing service are the THK MG70 Grease Gun and a 70 gram tube of 
AFB-LF grease. The grease is included as a part of the MG70 kit.

The kit also contains several grease nozzles / adaptors. Use the “type L” fitting supplied with the kit (see figure 
22 below). Grease is injected into the carriage by inserting the tip of the type L fitting into the open end of the 
nipple on the end of the carriage, shown in the red circle in figure 20. Inject only the 0.6cc of grease that is dis-
pensed by a single pump from the grease gun. Grease injection is most effective after removing air from
the grease gun system. Apply moderate force to the back end of the grease cartridge using a blunt object such 
as a dowel rod, while moving the grease gun lever through several cycles. The first several strokes of the grease 
gun lever will cause a mix of air and grease to be ejected. Continue until there is very little or no air ejected with 
the grease. Then insert the tip of the type L grease nozzle into the hole in the end of the fitting on the carriage. 
Use a finger to apply force to the type L fitting to maintain engagement with the fitting on the carriage. Inject 
just one stroke of grease. Application of excess grease can lead to internal problems with the carriage.

After injecting the new grease, wipe excess grease from the outside of the carriage, rail and grease nipple. Use 
a clean soft cloth for cleanup of excess grease. A paper towel is not suitable for cleanup of grease. It is import-
ant to prevent the introduction of dirt and foreign debris into the linear bearing system, since that could cause 
increased wear or damage and premature failure.

Summary of Contents for BarbLock BLT-HHPAD

Page 1: ...Saint Gobain BarbLock Assembly Tool Part Number BLT HHPAD OPERATIONS MANUAL www biopharm saint gobain com...

Page 2: ...Assembly Tool 9 Air Supply Connection 11 Operational and Safety Checks 12 Noise Emissions 12 Vibration 12 Tool Balance Connection and Use 12 Residual Risks 13 Use and Storage Conditions 13 Cleaning 1...

Page 3: ...sole risk Proper use also includes compliance with operating inspection and maintenance conditions prescribed by the manufacturer Non com pliance with the warnings in the operating instructions and i...

Page 4: ...nnec tion This creates an ultra secure connection that is more resistant to leakage than any other available technology Figure 2 below shows some of the Saint Gobain products with which the BarbLock A...

Page 5: ...Saint Gobain brand name and symbol Figure 3 2 Product identification and company information Figure 4 3 This User Operator manual contains critical information that must be understood by the user in o...

Page 6: ...rved the tool should be disconnected from the air supply and removed from the work area When the jaws are in the closed position a pinch risk is present in gaps just below the lower jaw see Figure 11...

Page 7: ...will move any time the Safety Cover is closed and the trigger is pressed Keep fingers away from all openings in the area of the jaws Failure to do so could result in a serious pinching injury to the f...

Page 8: ...not present in this image Jaw tail Figure 14 Example of Upper Jaw showing part number with suffix letter A to indicate upper position Jaws are installed in their respective carriers A suffix on the J...

Page 9: ...ed to the tool This will happen no matter if the Safety Cover is closed or not Be aware of the possibility that the lower jaw carrier may move while connecting the tool to the pressurized air supply K...

Page 10: ...o need for the operator to provide intervention to the BarbLock assembly WARNING Pinch Hazard after the BarbLock has fully closed the operator can release the Trigger This will cause the jaws to retra...

Page 11: ...smaller sizes of BarbLocks as long as full closure of the BarbLocks is consistently achieved Pressure should be adjusted as needed to achieve full closure of the BarbLocks in use at the time The User...

Page 12: ...nting motion of the jaws any time the Safety Cover is open If the Safety Cover interlock switch is defeated then the jaws can move while the Safety Cover is open and a pinch injury becomes more likely...

Page 13: ...tal limits are applicable to the BarbLock Assembly Tool Use Conditions Storage Transport Conditions Temperature C 0 to 40 10 to 50 Altitude 0 to 6560 2000m 0 to 40 000 12 200m Relative Humidity 0 to 8...

Page 14: ...35252AL BLTJAW005 PF135312PPAF AL BLTJAW006 BL135374 BLTJAW007 PF135375PPAF BLTJAW007 BL135375 BLTJAW007 BL135375AL BLTJAW007 BL135376 BLTJAW007 BL135377ALLRRPVDF BLTJAW007 BL135500 BLTJAW008 BL135500...

Page 15: ...are visible in the right side Case Lift the right side Case off the tool along with its screws Figure 19 shows the appearance of the tool after removal of the right side Case Do not insert any hard or...

Page 16: ...h the kit see figure 22 below Grease is injected into the carriage by inserting the tip of the type L fitting into the open end of the nipple on the end of the carriage shown in the red circle in figu...

Page 17: ...the joint between the left and right side Cases to confirm that they are properly aligned with each other and the two Case halves are in contact Once this is confirmed insert the 8 screws that attach...

Page 18: ...y to return to service 24 0 Troubleshooting If the Safety Cover the Latch or the jaws did not function as they should as described in the Functional Confir mation section or if an air leak was detecte...

Page 19: ...ool Operations Manual www biopharm saint gobain com 19 FLS 5278C CLWR Rev 01 25 0 Tool Physical Details Tool Weight 5 2 pounds including one set of jaws Tool Dimensions refer to image below Figure 23...

Page 20: ...BarbLock Assembly Tool Operations Manual www biopharm saint gobain com 20 FLS 5278C CLWR Rev 01 26 0 CE Mark Declaration Of Conformity...

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