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BarbLock® Assembly Tool: Operations Manual

www.biopharm.saint-gobain.com

6

FLS-5278C-CLWR-Rev 01

5.0 Tool Controls and Features

The information below details the location and function of all operator controls and features of the BarbLock® 
Assembly Tool.

WARNING – Pinch Hazard

Trigger (actuation button) – this control will cause the lower jaw of the tool to move toward, and close against, the 
upper jaw whenever the tool is connected to an air supply and the Safety Cover is closed. Releasing this control 
will cause the lower jaw to return to its original (opened) position. The extending and retracting motions of the 
lower jaw pose a pinch risk to fingers. Users must keep fingers away from the jaw area during operation of the tool. 
Failure of the pneumatic switch behind the trigger could cause unexpected sudden motion of the lower jaw. Users 
should remain alert to this possibility and keep fingers away from the jaw area. If this is observed, the tool should
be disconnected from the air supply and removed from the work area. When the jaws are in the closed position, a 
pinch risk is present in gaps just below the lower jaw (see Figure 11). Keep fingers away from this area, since it is a 
pinch hazard when the lower jaw returns to its open position.

Safety Cover

Upper and Lower Jaws

Trigger

Figure 10: Safety cover open and jaws in open position.

Safety Cover and Latch – the Safety Cover must be open to load the pre-assembled BarbLock® product into the 
jaws. The Safety Cover must be closed during operation of the tool. This is in order to prevent user access to the 
jaw area while the BarbLock® is being closed, because of the risk of injury to fingers. The Safety Cover also provides
support to the BarbLock® while it is being crimped in place by the moving jaws. The latch secures the Safety Cover 
in the closed position whenever it is engaged. There is an audible snap sound when the Safety Cover closes and the 
Latch engages. The Safety Cover engages an interlock switch while it is closed. The interlock prevents movement
of the jaws any time the Safety Cover is not closed.

Summary of Contents for BarbLock BLT-HHPAD

Page 1: ...Saint Gobain BarbLock Assembly Tool Part Number BLT HHPAD OPERATIONS MANUAL www biopharm saint gobain com...

Page 2: ...Assembly Tool 9 Air Supply Connection 11 Operational and Safety Checks 12 Noise Emissions 12 Vibration 12 Tool Balance Connection and Use 12 Residual Risks 13 Use and Storage Conditions 13 Cleaning 1...

Page 3: ...sole risk Proper use also includes compliance with operating inspection and maintenance conditions prescribed by the manufacturer Non com pliance with the warnings in the operating instructions and i...

Page 4: ...nnec tion This creates an ultra secure connection that is more resistant to leakage than any other available technology Figure 2 below shows some of the Saint Gobain products with which the BarbLock A...

Page 5: ...Saint Gobain brand name and symbol Figure 3 2 Product identification and company information Figure 4 3 This User Operator manual contains critical information that must be understood by the user in o...

Page 6: ...rved the tool should be disconnected from the air supply and removed from the work area When the jaws are in the closed position a pinch risk is present in gaps just below the lower jaw see Figure 11...

Page 7: ...will move any time the Safety Cover is closed and the trigger is pressed Keep fingers away from all openings in the area of the jaws Failure to do so could result in a serious pinching injury to the f...

Page 8: ...not present in this image Jaw tail Figure 14 Example of Upper Jaw showing part number with suffix letter A to indicate upper position Jaws are installed in their respective carriers A suffix on the J...

Page 9: ...ed to the tool This will happen no matter if the Safety Cover is closed or not Be aware of the possibility that the lower jaw carrier may move while connecting the tool to the pressurized air supply K...

Page 10: ...o need for the operator to provide intervention to the BarbLock assembly WARNING Pinch Hazard after the BarbLock has fully closed the operator can release the Trigger This will cause the jaws to retra...

Page 11: ...smaller sizes of BarbLocks as long as full closure of the BarbLocks is consistently achieved Pressure should be adjusted as needed to achieve full closure of the BarbLocks in use at the time The User...

Page 12: ...nting motion of the jaws any time the Safety Cover is open If the Safety Cover interlock switch is defeated then the jaws can move while the Safety Cover is open and a pinch injury becomes more likely...

Page 13: ...tal limits are applicable to the BarbLock Assembly Tool Use Conditions Storage Transport Conditions Temperature C 0 to 40 10 to 50 Altitude 0 to 6560 2000m 0 to 40 000 12 200m Relative Humidity 0 to 8...

Page 14: ...35252AL BLTJAW005 PF135312PPAF AL BLTJAW006 BL135374 BLTJAW007 PF135375PPAF BLTJAW007 BL135375 BLTJAW007 BL135375AL BLTJAW007 BL135376 BLTJAW007 BL135377ALLRRPVDF BLTJAW007 BL135500 BLTJAW008 BL135500...

Page 15: ...are visible in the right side Case Lift the right side Case off the tool along with its screws Figure 19 shows the appearance of the tool after removal of the right side Case Do not insert any hard or...

Page 16: ...h the kit see figure 22 below Grease is injected into the carriage by inserting the tip of the type L fitting into the open end of the nipple on the end of the carriage shown in the red circle in figu...

Page 17: ...the joint between the left and right side Cases to confirm that they are properly aligned with each other and the two Case halves are in contact Once this is confirmed insert the 8 screws that attach...

Page 18: ...y to return to service 24 0 Troubleshooting If the Safety Cover the Latch or the jaws did not function as they should as described in the Functional Confir mation section or if an air leak was detecte...

Page 19: ...ool Operations Manual www biopharm saint gobain com 19 FLS 5278C CLWR Rev 01 25 0 Tool Physical Details Tool Weight 5 2 pounds including one set of jaws Tool Dimensions refer to image below Figure 23...

Page 20: ...BarbLock Assembly Tool Operations Manual www biopharm saint gobain com 20 FLS 5278C CLWR Rev 01 26 0 CE Mark Declaration Of Conformity...

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