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BarbLock® Assembly Tool: Operations Manual

www.biopharm.saint-gobain.com

14

FLS-5278C-CLWR-Rev 01

18.0 Jaw Size Reference List

The following list provides the part numbers of BarbLocks® that are compatible with the corresponding Jaw set part 
numbers. Contact Saint-Gobain if additional reference information is needed for an application that has not been 
identified in this chart.

BarbLock® Part Number

Jaw Set Part Number

PF135125PPAF-AL

BLTJAW001

BL135186AL

BLTJAW001

BL135187

BLTJAW001

BL135187AL

BLTJAW001

PF135187PPAF-AL

BLTJAW002

PF135250PPAF

BLTJAW003

BL135250

BLTJAW002

BL135250AL

BLTJAW002

BL135251

BLTJAW004

BL135253ALHCPVDF

BLTJAW003

BL135254ALLRRPVDF

BLTJAW002

BL135251AL

BLTJAW002

BL135252

BLTJAW005

BL135252AL

BLTJAW005

PF135312PPAF-AL

BLTJAW006

BL135374

BLTJAW007

PF135375PPAF

BLTJAW007

BL135375

BLTJAW007

BL135375AL

BLTJAW007

BL135376

BLTJAW007

BL135377ALLRRPVDF

BLTJAW007

BL135500

BLTJAW008

BL135500AL

BLTJAW008

PF135500PPAF

BLTJAW008

BL135501

BLTJAW008

BL135501AL

BLTJAW008

BL135503PVDF

BLTJAW008

BL135506ALLRRPVDF

BLTJAW008

19.0 Rail Greasing Procedure for BarbLock® Assembly Tool

Saint-Gobain Performance Plastics recommends re-greasing of the internal linear guide rail and carriage on an 
annual basis. This maintenance requires use of a greasing kit (defined below) and opening of the tool to allow 
access to the grease fitting on the Carriage as shown in the images below. 

Read and fully understand this entire procedure before attempting to perform this work. There is low risk of 
damage to the tool. If damage does occur, it could necessitate action from Customer Service at Saint-Gobain 
Performance Plastics.

Summary of Contents for BarbLock BLT-HHPAD

Page 1: ...Saint Gobain BarbLock Assembly Tool Part Number BLT HHPAD OPERATIONS MANUAL www biopharm saint gobain com...

Page 2: ...Assembly Tool 9 Air Supply Connection 11 Operational and Safety Checks 12 Noise Emissions 12 Vibration 12 Tool Balance Connection and Use 12 Residual Risks 13 Use and Storage Conditions 13 Cleaning 1...

Page 3: ...sole risk Proper use also includes compliance with operating inspection and maintenance conditions prescribed by the manufacturer Non com pliance with the warnings in the operating instructions and i...

Page 4: ...nnec tion This creates an ultra secure connection that is more resistant to leakage than any other available technology Figure 2 below shows some of the Saint Gobain products with which the BarbLock A...

Page 5: ...Saint Gobain brand name and symbol Figure 3 2 Product identification and company information Figure 4 3 This User Operator manual contains critical information that must be understood by the user in o...

Page 6: ...rved the tool should be disconnected from the air supply and removed from the work area When the jaws are in the closed position a pinch risk is present in gaps just below the lower jaw see Figure 11...

Page 7: ...will move any time the Safety Cover is closed and the trigger is pressed Keep fingers away from all openings in the area of the jaws Failure to do so could result in a serious pinching injury to the f...

Page 8: ...not present in this image Jaw tail Figure 14 Example of Upper Jaw showing part number with suffix letter A to indicate upper position Jaws are installed in their respective carriers A suffix on the J...

Page 9: ...ed to the tool This will happen no matter if the Safety Cover is closed or not Be aware of the possibility that the lower jaw carrier may move while connecting the tool to the pressurized air supply K...

Page 10: ...o need for the operator to provide intervention to the BarbLock assembly WARNING Pinch Hazard after the BarbLock has fully closed the operator can release the Trigger This will cause the jaws to retra...

Page 11: ...smaller sizes of BarbLocks as long as full closure of the BarbLocks is consistently achieved Pressure should be adjusted as needed to achieve full closure of the BarbLocks in use at the time The User...

Page 12: ...nting motion of the jaws any time the Safety Cover is open If the Safety Cover interlock switch is defeated then the jaws can move while the Safety Cover is open and a pinch injury becomes more likely...

Page 13: ...tal limits are applicable to the BarbLock Assembly Tool Use Conditions Storage Transport Conditions Temperature C 0 to 40 10 to 50 Altitude 0 to 6560 2000m 0 to 40 000 12 200m Relative Humidity 0 to 8...

Page 14: ...35252AL BLTJAW005 PF135312PPAF AL BLTJAW006 BL135374 BLTJAW007 PF135375PPAF BLTJAW007 BL135375 BLTJAW007 BL135375AL BLTJAW007 BL135376 BLTJAW007 BL135377ALLRRPVDF BLTJAW007 BL135500 BLTJAW008 BL135500...

Page 15: ...are visible in the right side Case Lift the right side Case off the tool along with its screws Figure 19 shows the appearance of the tool after removal of the right side Case Do not insert any hard or...

Page 16: ...h the kit see figure 22 below Grease is injected into the carriage by inserting the tip of the type L fitting into the open end of the nipple on the end of the carriage shown in the red circle in figu...

Page 17: ...the joint between the left and right side Cases to confirm that they are properly aligned with each other and the two Case halves are in contact Once this is confirmed insert the 8 screws that attach...

Page 18: ...y to return to service 24 0 Troubleshooting If the Safety Cover the Latch or the jaws did not function as they should as described in the Functional Confir mation section or if an air leak was detecte...

Page 19: ...ool Operations Manual www biopharm saint gobain com 19 FLS 5278C CLWR Rev 01 25 0 Tool Physical Details Tool Weight 5 2 pounds including one set of jaws Tool Dimensions refer to image below Figure 23...

Page 20: ...BarbLock Assembly Tool Operations Manual www biopharm saint gobain com 20 FLS 5278C CLWR Rev 01 26 0 CE Mark Declaration Of Conformity...

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