SafeTech AS 900 Series Owner'S Manual Download Page 1 | Manualshive

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Owner’s Manual

| Version no: 1

Owner

’

s Manual

Lift Table

Model ASx-900

Version no: 1

September 2016

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Summary of Contents for AS 900 Series

Page 1: ... Owner s Manual Version no 1 Owner s Manual Lift Table Model ASx 900 Version no 1 September 2016 ...

Page 2: ...f Hydraulic System 11 4 3 Visual Inspection of Mechanism 12 4 4 Visual Inspection of Electrical Equipment 12 4 5 Function Check of Safety Bar 12 4 6 Function Check of Up Limit Switch 12 4 7 Regreasable Pivots High Cycle Lift Tables Only 12 4 8 Up Limit Switch 12 4 9 Safety Bar 13 4 10 Flaps 13 4 11 Flow Controller 13 5 0 Trouble Shooting 14 6 0 Warranty 18 7 0 Safetech Divisions 18 8 0 Risk Assess...

Page 3: ...tocopying recordings or any information storage or retrieval system without the express permission from Safetech 1 4 Owner s Responsibility To ensure both your safety and the safety of others and the continued effective operation of your Safetech Lift Table your responsibilities are as follows Before operating the Lift Table please read and ensure you understand both the safety instructions and th...

Page 4: ...supplied Both must be used to support the Lift Table safely To release the maintenance chock s raise the Lift Table and rotate the maintenance chock out of the roller path and into its rest position It is essential that the Lift Table is raised from the maintenance chock under its own power This is the only way to ensure that the hydraulic system can hold the weight of the Lift Table Do not force ...

Page 5: ... to the IP56 degree of protection that are suitable for wash down or external use 2 1 2 Hazardous Environments The standard Safetech lift table electrical equipment is not suitable for use in flammable environments and must never be used when such hazard exists Safetech can supply specially modified lift tables suitable for hazardous locations to Class I Zone 2 or DIP rating 2 1 3 High Cycle Appli...

Page 6: ...d down pinch points are created where the scissor legs cross and where the legs meet the base and platform Be careful and observant when operating the lift table that nobody is in danger of becoming caught in the moving parts Do not stand close to the lift table when someone else is operating it 3 2 Load Capacity The load capacity is placarded on the sides of the platform and is also stamped into ...

Page 7: ...tech lift tables Some of the more common ones are as follows 3 5 1 SmartLift SmartLift is an electronic control board incorporated into the electrical system of the lift table In addition to low voltage controls it provides the following features Diagnostic indication A series of indicator lights LEDs indicate the status of every function of the lift table These are available for troubleshooting a...

Page 8: ...t storage pins Danger Do not work on the electrical parts unless you are a qualified electrician Be certain to isolate the supply before performing any electrical work For pit installations with flaps the recoil function is not desirable as it is prone to activate when the lift table is almost fully lowered and the flaps become horizontal Any lift table with flaps will be despatched with the recoi...

Page 9: ...ed electrician 3 5 2 Concertina Skirt A concertina skirt can be fitted in lieu or in addition to a safety bar or flaps Skirts are prone to damage in industrial applications The skirt should be periodically inspected for damage Pay particular attention to the stiffening bars steel rods sewn into the skirt because if these become dislodged they reduce the effectiveness of the skirt and become a haza...

Page 10: ...g the following procedure a Fully raise the lift table and apply the maintenance chock b Remove the clear suction hose from the tank fitting and allow the oil to drain from the tank The oil will drain slowly as is must pass through the suction filter which is located inside the tank a Refit the suction hose b Add new clean hydraulic oil to the tank via the filler plug Oil should be added by measur...

Page 11: ...e oil level should not be less than 20mm below the filler level c Replace the filler plug and lower the platform Be sure to correctly engage the rollers between the platform shaft retainers 4 2 Visual Inspection Of Hydraulic System a Inspect the hydraulic system for leaks Danger It is essential to apply the maintenance chock before attempting to tighten or dismantle hydraulic fittings If tightenin...

Page 12: ...cle use incorporate regreasable needle bearing cam followers in lieu of the standard rollers and regreasable glasier DX bushes on the centre pin and cylinder rod pin s Every 5000 cycles apply 2 shots of shell Alvania EP2 or similar to each roller bush The cylinder rod pins incorporate two bushes and 2 grease nipples one for each bush Apply 2 shots to each grease nipple Pivots and rollers should be...

Page 13: ...own motion is halted Individually lift each flap whilst lowering the lift table The down motion should be halted when the flap is approximately horizontal If not the flap can be adjusted by adjusting the switch striker bolt located on the underside of each flap When adjusting the switch striker bolt make sure that when the flap is in its rest position the striker bolt has not over travelled the sw...

Page 14: ...ft table at top or near top of travel Re adjust the limit switch if necessary SmartLift diagnosis The red Up limit tripped LED illuminates when the up limit is tripped whether or not an attempt is made to operate the lift table 3 Thermal overload on motor contactor may have tripped Three phase lift tables only Reset the overload by opening the contactor box and pressing the red reset button on the...

Page 15: ...level low If the lift table does not move at all it is highly unlikely that the cause is loss of oil Check oil as described in section 4 1 3 Lift table is overloaded and pressure relief valve is operating Refer to section 3 3 Remove the load and try again Do not attempt to adjust the relief valve 4 Down function may be permanently energised either due to the control being pressed or an electrical ...

Page 16: ... table with the down solenoid coil removed from the down valve spindle can eliminate this possible cause If this is the problem it is likely an electrical fault exists Contact your Safetech agent SmartLift diagnosis 1 Press the up control The green Up control made and orange Power to motor should illuminate 2 The orange Power to down solenoid should not be on unless the down control is pressed If ...

Page 17: ... the green Down control made is on and the orange Power to down solenoid is not the down solenoid fuse on the board is blown Lift table will not lower Cont 7 If none of the above a mechanical electrical or hydraulic fault may exist Contact your Safetech agent SmartLift diagnosis 1 Fault in controller i Check that the orange Power on LED is on ii Press the down control The green Down control made L...

Page 18: ...or by pass as described in section 4 2 If by pass occurs contact Safetech regarding repacking or replacing cylinders 6 0 Warranty Refer to Safetech complete Terms of Sale and Warranty at http www safetech com au terms sale warranty 7 0 Safetech Divisions Head Office Head Office Moe Victoria Address 39 45 Della Torre Road Moe Victoria 3825 Postal Address PO Box 360 Moe Victoria 3825 Phone 1800 674 ...

Page 19: ... the lift table if the descent protection is damaged or missing A safety bar is positioned under the edge of the platform When the safety bar comes into contact with a foreign object power to the lift table is cut If an operator s foot or body is fouling the mechanism the safety bar will come into contact with that person before the lift table platform does preventing further descent of the platfo...

Page 20: ...tandard AS1418 8 requires Lift Tables to be protected by earth leakage protection Clause 3 6 3 n As earth leakage protection is usually effected at the power outlet it has not been incorporated into the Lift Table Be sure that the outlet used is protected Qualified electrical labour Should work be required on the electrical system of the Lift Table ensure that a qualified electrician is used Train...

Page 21: ...l onto the operator or other people 8 6 1 Risk assessment If the load is placed centrally on the lift table and is compactly stacked and if the table is located on a solid level concrete floor then the risk is low Injuries that may occur could be serious 8 6 2 Control measures Ensure that loads are stable and stacked securely on the lift table Separate the lift table work area and pedestrian areas...

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Page 23: ...LATFORM LENGTH PLATFORM WIDTH 1092 RAISED HEIGHT 177 LOWERED HEIGHT 915 TRAVEL WALL MOUNT CONTROL UP DOWN POWER REQUIREMENTS AS1 900 AND AS2 900 415V 3 PHASE 0 75 kW 10 AMP 4 PIN SWITCHED OUTLET CLIPSAL 56C410 OR SIMILAR LOCATED WITH 3 METERS OF POWER UNIT LIFT TABLE SUPPLIED AND FITTED BY BUILDER UP STREAM CIRCUIT BREAKER MUST BE D CURVE OR 240V 1 PHASE 0 75 kW 10 AMP 3 PIN SWITCHED OUTLET CLIPSA...

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