Rural King RK74 Power Shuttle Operator'S Manual Download

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8 -

TROUBLESHOOTING

1. ENGINE TROUBLESHOOTING

TROUBLE

PROBABLE CAUSE

SOLUTION

Engine

The start motor does

not run even when

turning the main

switch.

Clutch pedal released

•

Depress the clutch pedal

•

PTO switch set to ON position

•

Set the PTO switch to the OFF position

•

Defective safety switch

•

Have it repaired or replaced by workshop

•

Battery discharged

•

Charge the battery

•

Loose terminal

•

Check for looseness and corrosion. Clean, tighten and apply

grease

•

Faulty switch

•

Have it repaired or replaced by workshop

•

Defective start motor

•

Have it repaired or replaced by workshop

•

The start motor runs

but its speed cannot

be increased

Weak battery

•

Charge the battery

•

Poor ground

•

Clean the contact and connect the ground firmly

•

Incorrect viscosity of engine oil

•

Change engine oil with proper viscosity

•

The start motor runs

but the engine cannot

be started

Air in fuel system

•

Bleed the system

•

Clogged fuel filter

•

Clean or replace the filter

•

No delivery of fuel

•

Open the cock to add fuel

•

Defective engine

•

Have it repaired by workshop

•

Defective key stop unit

•

Have it repaired by workshop

•

The engine runs irregularly

Air in fuel system

•

Bleed the system

•

Clogged fuel filter

•

Clean or replace the filter

•

Summary of Contents for RK74 Power Shuttle

Page 1: ...Shuttle RK74 Power Shuttle OPERATOR S MANUAL Rural King Supply 4216 Dewitt Ave Mattoon IL 61938 RK74 RK74 Power Shuttle OPERATOR S MANUAL RK74 Power Shuttle RK74 Power Shuttle OPERATOR S MANUAL Rural King Supply 4216 Dewitt Ave Mattoon IL 61938 RK74 RK74 Power Shuttle OPERATOR S MANUAL RK74 Power Shuttle RK74 Power Shuttle ...

Page 2: ...ll as cause accidents with the associated injuries Please note that in some cases differences can exist between this manual and your tractor due to the manu facture s policy of constant product improvement In the event that you encounter a problem not covered by this manual please contact your nearest dealer who will assist you in resolving your problem FOREWORD FOReWoRD WARNING CALIFORNIA Proposi...

Page 3: ...advice provided with the warning WARNING Hazard or unsafe practice that can lead to severe injury or death CAUTION Hazard or unsafe practice that can lead in injury or death IMPORTANT Instructions for the correct operation of the machine which if followed will ensure that it performs at it s best All information illustrations and specifications in this manual are based on latest information availa...

Page 4: ...1 2 3 4 5 6 7 8 9 10 11 INDEX GENERAL INFORMATION SAFETY PRECAUTIONS DESCRIPTION OF TRACTOR CONTROLS OPERATION MAINTENANCE CABIN SYSTEM Specification TROUBLESHOOTING APPENDIX INDEX WARRANTY ...

Page 5: ...KAGE TPL 3 22 OPERATION 4 1 STARTING THE ENGINE 4 2 2 STOPPING THE ENGINE 4 3 3 DRIVING THE TRACTOR 4 3 4 CONNECTING AND DISCONNECTING IMPLEMENT 4 10 MAINTENANCE 5 1 CHECKS AND SERVICE 5 2 2 MAINTENANCE AND ADJUSTMENT SCHEDULE 5 7 3 TIRE SIZE AND INFLATION PRESSURE 5 9 4 FILLING DIAGRAM CAPACITY TABLE 5 10 5 LUBRICANTS 5 11 6 OPENING METHOD OF EACH COVER 5 12 7 BLEEDING THE FUEL SYSTEM 5 13 8 CHAN...

Page 6: ...NG 8 6 3 STEERING WHEEL AND ELECTRIC INSTRUMENTS TROUBLESHOOTING 8 7 4 TOWING THE TRACTOR 8 8 APPENDIX 9 1 POSITION OF THE FUSE 9 2 2 WIRING DIAGRAM OF THE ELECTRIC INSTRUMENT 9 2 3 TRACTOR HISTORY CARD 9 3 4 SERVICE RECORD 9 4 5 DAILY OPERATION LOG 9 5 6 PART REPLACEMENT RECORD 9 6 7 ENGINE OIL MANUFACTURER 9 7 8 COOLANT MANUFACTURER 9 10 INDEX 10 1 INDEX 10 2 WARRANTY 11 1 ENGINE WARRANTIES 11 2...

Page 7: ...MEMO ...

Page 8: ...가 GENERAL INFORMATION 1 EXTERIOR VIEW 1 2 2 TRACTOR IDENTIFICATION 1 5 3 ABOUT THIS MANUAL 1 6 4 INTRODUCTION DESCRIPTION 1 7 5 OWNER ASSISTANCE 1 9 6 ROPS Roll Over Protective Structures 1 10 1 ...

Page 9: ...NFORMATION 1 EXTERIOR VIEW Roof Work lamp Wiper Front Outside rearview mirror Door RH Sub fender Tire Rear Step Headlamp Windshield Lower Tire Front Figures in this manual are based on the model RK74PSC R74O101B ...

Page 10: ...1 1 GENERALINFORMATION Muffler Side window Door LH Hood Windshield Upper Turn signal lamp Position lamp R74O102B ...

Page 11: ...e PTO shaft Towing hitch Lower link Check link Lift rod LH Lift rod RH Power connector for trailer External hydraulic port Position lamp Brake lamp Work light Rear Top link Turn signal lamp Rear glass Lower Wiper Rear Rear glass Upper ...

Page 12: ...OF THE PRODUCT Service is available from any Rural King dealer in the country To obtain spare parts please contact your nearest dealer and give him the details listed below Tractor model Tractor serial number Tractor engine number Part number and description Quantity required SERVICE PARTS The engine number is stamped on the left hand side of the engine block The chassis number is shown on the lef...

Page 13: ... the routine services as specified in this manual are carried out at the rec ommended intervals Read this Manual carefully and keep it in a convenient place for fu ture reference If at any time you re quire advice concerning your trac tor do not hesitate to contact your Authorized Rural King dealer Dis tributor He has trained personnel genuine parts and necessary equip ments to undertake all your ...

Page 14: ...kept in formed of the latest methods of ser vicing tractors They stock genuine spare parts and are backed by the Company s full support Through this manual The use of the terms LEFT RIGHT FRONT and REAR must be understood to avoid any confusion when follow ing the introductions The LEFT and RIGHT means left and right sides of the tractor when facing forward in the driver s seat Reference to the FR...

Page 15: ... A single plate dry clutch 11 81 di ameter is used on these tractors Tractor with IPTO Independent Power Take Off are fitted with hy draulic Clutch Assy The transmis sion Gear box has Twenty four for ward Twenty four reverse speeds of MAJORHS65 with high low selec tor lever Presently Rural King trac tors are fitted with partial synchro mesh type gears BRAKES Rural King tractors are provided with i...

Page 16: ... by your Dealer Distribu tor s Service Departments howev er misunderstanding can occur If you feel that your problem has not been handled to your satisfaction we suggest the following Contact the owner or General Man ager of the Dealership explain the problem and request assistance When additional assistance is need ed Your Dealer Distributor has di rect access to your office If you cannot obtain ...

Page 17: ...ld be re placed and in the event that the ROPS frame or any part of the mounting structure is damaged or cracked the faulty component must be replaced with a new unit Such a unit must meet all of the test criteria of the original unit Fitment of an in ferior item or items affects the certi fication of the entire ROPS structure and the effectiveness of the struc ture in the event of an accident Dri...

Page 18: ... Belt If the ROPS is removed or re placed make certain that the proper hardware is used to re place the ROPS and the recom mended torque values are ap plied to the attaching bolts WARNING Do not use solvents to clean the seat Use warm water with a little detergent added NOTE WARNING Do not weld drill or straighten the ROPS WARNING Always wear your seat belt if the tractor is equipped with ROPS WAR...

Page 19: ...at position You can get injured unexpectedly CAUTION SEAT BACK RECLINING To change the seatback angle raise The lever on the left of the seat Then adjust the seatback angle with The lever pulled Release the lever After adjustment Make sure that the Lever is returned and the seat is firmly fixed after adjustment CUSHION STRENGTH ADJUSTMENT The seat cushion can be adjusted According to the weight of...

Page 20: ...나 SAFETY PRECAUTIONS 1 SAFETY INSTRUCTIONS 2 2 2 DO S AND DON T S 2 20 3 SAFETY SIGNS 2 22 4 UNIVERSAL SYMBOLS 2 27 2 ...

Page 21: ...azards Safe ty signs with signal Word DANGER OR WARNING are typically near specific hazards General precau tions are listed on CAUTION safety signs T72O203A READ SAFETY INSTRUCTION Carefully read all safety instructions given in this manual for your safety Tempering with any of the safety de vices can cause serious injuries or death Keep all safety signs in good condition Replace missing or dam ag...

Page 22: ...rd ware or seat belt voids the certification and will reduce or eliminate protec tion for the operator in the event of a roll over The ROPS mounting hardware and seat belt should be checked after the first 100 hours of tractor and every 500 hours there after for any evidence of damage wear or cracks In the event of dam age or alteration the ROPS must be replaced prior to further operation of the t...

Page 23: ...rd out of a ditch or mired condition could cause trac tor to tip over backward Back out of these situations if possible T72O207A PARK TRACTOR SAFELY Before working on the tractor Lower all equipment to the ground Stop the engine and remove the key T72O208A KEEP RIDERS OFF TRACTOR Do not allow riders on the tractor Riders on tractor are subject to in jury such as being stuck by foreign objects and ...

Page 24: ...anglement in rotating shaft can cause serious injury or death Keep PTO shield in place at all times Wear close fitting clothing Stop the engine and be sure PTO drive is stopped before making adjustments connections or cleaning out PTO driven equipment T72O211A ALWAYS USE SAFETY LIGHTS AND DEVICES Use of hazard warning lights and turn signals are recommended when towing equipment on public roads un...

Page 25: ...rt any tractor ele ments that must be raised for ser vice work Keep all parts in good condition and properly installed Replace worn or broken parts Re place damage missing decals Remove any buildup of grease or oil from the tractor Disconnect battery ground cable before making adjustments on elec trical systems or welding on tractor T72O213A AVOID HIGH PRESSURE FLUIDS Escaping fluid under pressure...

Page 26: ...onous It is strong enough to burn skin cause holes in clothing and cause blindness if found entry into eyes For adequate safety always 1 Fill batteries in a well ventilated area 2 Wear eye protection and acid proof hand gloves 3 Avoid breathing direct fumes when electrolyte is added 4 Do not add water to electrolyte as it may splash off causing severe burns If you spill acid on yourself 1 Flush yo...

Page 27: ...D AREA Do not start the tractor in an en closed building unless the doors windows are open for proper venti lation as tractor fumes can cause sickness or death If it is necessary to run an engine in an enclosed area remove the exhaust fumes by connecting exhaust pipe extension BATTERY DISCONNECT 1 When working with your tractors electrical components you must first disconnect the battery ca bles 2...

Page 28: ...to be come operational only when the Clutch pedal is fully pressed 2 Do not By pass this safety starter switch or work on it Only Autho rized Dealers are recommended to work on safety starter switch 3 On some models Safety Starter switch is provided on transmis sion High low shifter lever and in PTO shifter lever The tractor can be started only if High low shifter lever is in neutral position Safe...

Page 29: ...o not stand under the lifted load er or get close to it Also lower the loader arm onto the ground before leaving the tractor Otherwise it may lead to a fatal injury or even death When attaching or detaching the loader fix all parts which are con nected to the bucket and boom The bucket or boom can be accidental ly dropped down leading to an inju ry or even death T74O227A T74O226A T74O225A ...

Page 30: ...ctive Structure sun canopy or cab in are not a FOPS Falling Ob ject Protective Structure It never can protect the riders against falling objects Avoid driving the vehicle into a dangerous area such as fall ing rocks zone Never carry a big object with the loader unless a proper implement is attached Keep a carried object low during driving Otherwise it may lead to an injury or even death T74O230A ...

Page 31: ...t brakes that are too heavy for the tractor or that towed at too high speed may cause the opera tor to loose of control of the trac tor Always take into consideration the total weight of the implements and their loads When a trailers is hitched to the tractor before you leave the driving seat remember to put all the controls in neutral apply the handbrake switch off the engine engage first gear if...

Page 32: ...s penetrating into the operator position area When trailers are hitched to the tractor before you leave the op erator seat remember to put all the controls in neutral apply the handbrake switch off the engine engage first gear with mechan ical transmissions and remove the ignition key ALWAYS chock both the tractor and the trailer wheels The best way to trans port a tractor that has broken down is ...

Page 33: ...o noise ensure that ear protection is worn If adjustment to the tractor or ma chinery need to be made ensure the tractor or machine are turned off be forehand Use of certified Roll Over Protection Structure ROPS is a must while operating a tractor Use of seat belt is a must while op erating a tractor In summary ensure at all times that the safety of the operator and any other worker is paramount E...

Page 34: ... engine is hot Add water to the radiator only after the engine cools down completely 11 To prevent fires keep the tractor including the engine clean and free from inflammable materi al and well away from fuels and other inflammable material MOUNTING AND DEMOUNTING IMPLEMENTS 1 Ensure that all mounting and re moval of implements is done on safe flat ground Ensure no one is between the tractor and i...

Page 35: ...s injury or death 11 When traveling on a public road ensure that the tractor and driv er both meet all laws relating to safety and licensing When trav eling with wide implements use red flags on the extremities and observe all legal including es cort requirements 12 When operating under adverse conditions hilly terrain or on bad ground adjust the speed of the tractor to suit the condi tions safety...

Page 36: ... riders 7 Replace all missing illegible or damaged safety signs 8 Keep safety signs clean of dirt and grease servicing the Tractor 1 keep the tractor in good operat ing condition for your safety An improperly maintained tractor can be hazardous 2 Stop the engine before perform ing any service on the tractor 3 The cooling system operates un der pressure which is controlled by the radiator cap It is...

Page 37: ...ngine is running Unexpect ed tractor movement can result from such contact 5 Do not get off or climb the trac tor while it is in motion 6 Shut off the engine remove the key and apply the parking brake before getting off the tractor 7 Do not operate the tractor in an enclosed building without ad equate ventilation Exhaust fumes can cause death 8 Do not park the tractor on a steep slope 9 If power s...

Page 38: ...e tractor in the same gear when going downhill as used when going uphill Do not coast or free wheel down hills 5 Any towed vehicle and or trail er whose total weight exceeds that of the towing tractor must be equipped with its own brakes for safe operation 6 When the tractor is stuck or tires are frozen to the ground back out to prevent upset 7 Always check overhead clear ance especially when tran...

Page 39: ...not drive equipment near open fire 11 Never use fuel for cleaning pur pose 12 Arrange fuel purchases so that winter grade fuel are not held over and used in the spring N B It is suggested that after re pairs if any of the Safety De cal sign is peeled defaced the same may be replaced immediately in interest of your safety 2 DO S AND DON T S DO S For Better perfor mance DO Ensure that safety shields...

Page 40: ...oper ventilation DON T Operate the tractor or en gine while lubricating or cleaning DON T Allow the tractor to run out of diesel fuel other wise it will be necessary to vent the system DON T Temper the fuel injection pump If seal is broken the warranty becomes void DON T Allow the engine to run idle for a long period DON T Run the engine if it is not firing on all cylinders DON T Ride the brake or...

Page 41: ... safety Informa tion should be kept with the machine at all times as refer ence data DECALS MOUNTING LOCATION IMPORTANT This symbol means ATTEN TION YOUR SAFETY IS IN VOLVED The message that follows the symbol contains important in formation about safety Follow recommended precautions and safe operating practice CAUTION ...

Page 42: ...gho PDMRUKV98 zlwk d pd lpxp zhljkw JYP ri 5933 nj Pdqxidfwxuhu e hwru EPA REGULATION USE ULTRA LOW SULFUR FUEL ONLY 1220 904 122 1 Lqqhu2Rxwhu dlu Yhqwlodwlrq Zkhq juloov ri uhdu dqg erwk vlghv duh rshqhg lqqhu dlu zloo yhqwlodwh lq1 Iru hiihfwlyh xvh rshq lw zkhq rshudwh khdwhu ru dlu frqglwlrqhu dqg forvh zkhq yhqwlodwh iuhvk dlu1 R74O202A ...

Page 43: ...2 24 SAFETYPRECAUTIONS 2 127 23 1 7 5 725 3 27 67 0 1 85 28 5 3 0 17 2 7 22 17 6 28 21 1 7 8 5 7 1 GDQJHU R74O203A ...

Page 44: ...2 25 2 SAFETYPRECAUTIONS min km h 30 0 ON ON OFF OFF R74O204B ...

Page 45: ...2 26 SAFETYPRECAUTIONS T75O205B ...

Page 46: ...ge Pressured open slow ly Continuous variable Warning Hazard warning Neutral Fan Power take off en gaged Power take off Dis engaged Lift arm raise Lift arm lower Corrosive substance Transmission oil pressure Turn signal Transmission oil tem perature Parking brake Work lamps Differential lock See operator s manual Some of the universal symbols have been shown below with an indication of their meani...

Page 47: ...MEMO SAFETYPRECAUTIONS ...

Page 48: ...DESCRIPTION OF TRACTOR controls 1 INSTRUMENT AND SWITCHES 3 2 2 OPERATION THE CONTROLS 3 10 3 OPERATING THE 3 POINT LINKAGE TPL 3 22 3 ...

Page 49: ...mp 4WD 4 Wheel Drive Switch Turn Signal S W Key S W PTO mode S W Horn S W Head Lamp S W Hazard Warning Signal S W Hazard Warning Signal S W Fuel Gauge Fuel Gauge R74O301A Main switch OFF The key can be inserted or removed ON The electric circuit is on START The starter motor is en gaged When the key is released it will return to the ON position T72O302A ...

Page 50: ... Low beam T72O303A TACHOMETER This meter shows the revolutions of the engine and the PTO shafts as well as the travel speed in top gear min M65O303A HOUR METER It indicates the total time of use The last digit indicates one tenth hours decimal place While the hour me ter on the left most section is in op eration the lamp below it blinks min M65O304A ...

Page 51: ...ng driving it means that the engine is overheated T74O312b Accelerating excessively rapa id the engine can damage the en gine CAUTION H65O318A Engine warning lamp Engine warning lamp It comes on when the engine is mal functioning When Engine warning lamp is it ensure that you operator the trac tor only after the engine RPM reaches at the normal speed If this instruction is not kept it may cause a ...

Page 52: ... Indicator High Beam Lamp Low Beam Lamp Right Turn Signal Indicator Parking Brake Indicator Preheat Indicator Engine Oil Pressure Warning Lamp PTO Indicator Airpressure warning Lamp Charge Warning Lamp Water Temperature Warning Lamp Water Separator Lamp 4WD lamp Engine warning lamp ...

Page 53: ...TO Refer to monitor lamp on Page 3 8 High beam lamp is oper ated on the combination switch Low beam lamp is oper ated on the combination switch Parking brake is operat ed when footbrake is en gaged Fuel Level If it comes on while the engine is run ning Fill the tank with fuel Glow signal Lamp indi cates preheating Air cleaner filter contami nation indicator This comes on when the air cleaner is cl...

Page 54: ... the PTO shaft 1 If the monitor glows The PTO is rotating 2 If the monitor is off The PTO is off 3 If the monitor blinks The PTO is presently stationary but will in stantly start rotating of the clutch pedal is released or the imple ment is lowered T72O309A min km h 30 0 R74O302B PTO ON OFF Button Key S W PTO Mode S W PTO ON OFF switch Two switches operate the indepen dent PTO PTO ON OFF switch PT...

Page 55: ... either because the clutch pedal is pressed or the implement is lifted off the ground or both The PTO will start rotating instantaneously when either the clutch pedal is released and or the implement is lowered to the ground The operator must use this blinking signal to clear the area around the trac tor off bystanders onlookers as the rotating blades of certain implements can accidentally cause i...

Page 56: ...d to serious injuries or death WARNING Extra precaution must be taken to clear the area of bystanders on lookers when using PTO driven implements The rotating blades of the implements can cause seri ous injuries on contact The warn ing that is indicated by the blink ing PTO monitor is to make the operator aware that the PTO is in on position and will instantly start rotating if the clutch pedal is...

Page 57: ... Steering Wheel Clutch Pedal Sub Shift Lever Parking Brake Lever EU ONLY Creep Shift Lever Auxiliary Valve Lever Position Lever Draft Control Lever Main Shift Lever Diff Lock Pedal Joy Stick Lever Throttle Pedal Brake Pedal Parking Brake Lever Tilt Lever Throttle Lever PTO Shift Lever ...

Page 58: ...rom the driver de creases revolution Clutch disconnecting arm For long term storage of the trac tor it is possible to latch the clutch in the disengaged position Push the clutch down and engage the latch to hold it there T72O313A T72O314A Do not attempt to start engine when this arm is being used Clutch Pedal Cut off arm WARNING R74O206A Throttle Lever ...

Page 59: ...of safety always use it on the road or at high speed as using one side only can cause rollovers When servicing the tractor ensure that the adjustment on both sides in the same CAUTION PARKING BRAKE LEVER 1 With the left and right brake ped als interlocked depress the brake pedal with a right foot firm ly and pull up the parking brake lever to lock the pedals 2 To release the parking brake de press...

Page 60: ...erature in cold weather or initial tractor oper ation The response may become faster abrupt starting Therefore operate the clutch at a low speed and operate the shuttle shift le ver after warming up the engine sufﬁciently High operating oil temperature after prolonged use of the ma chine The response may be come slower but this is normal NOTE The vehicle can start off by oper ating the shuttle shi...

Page 61: ...ent applications It is located on the LHS of driver seat T74O317A Seat belt Main shift Lever Cushion control knob Seat adjusting Lever SubshiftLever IMPORTANT Avoid damage Select the proper speed range and gear for the job The machine maybe operated in any gear with engine speeds at 945 2 200 rpm Within these limits the engine can be placed under varying load op erations Never overload engine by l...

Page 62: ... high grass or posi tioning backhoe B Operations including moder ate tilling hauling and grass mowing ON CREEP OFF ON 4WD OFF Creep Shift Lever T65O303A 2 Choose a gear that matches the immediate power speed require ments 1st Gear High power low speed operations 2nd Gear Medium power moder ate speed operations 3rd Gear Low power moderate speed operations Creep shift lever Shift the creep shift lev...

Page 63: ...es or they will not work When starting to operate the tractor be sure to release the parking brakes Misuse of the brakes may cause damage to the transmission and is there fore not acceptable to Rural king for coverage under the warranty 4 M or H of sub shift can not be engaged while the Creep is on Diff lock pedal In case of wheel slippage use the diff lock by pushing down on the diff lock pedal T...

Page 64: ...cause roll over and injury CAUTION min km h 30 0 R74O305B Front wheel drive switch Front wheel drive lever ON The 4WD function is activat ed when pressing the upper por tion of the shift button OFF The 4WD function is deac tivated when pressing the lower portion of the shift button Do not use front wheel drive at high speed or on the road as premature wear of compo nents will result Always use the...

Page 65: ...Seat Adjusting Lever Tilt Lever To adjust the inclination of the steer ing wheel with a 3 stages and set it to the desired position Ensure that the tilt pedal has locked before moving the tractor DANGER min km h 30 0 R74O306B Tilt Lever PTO GEAR SELECTION LEVER Your tractor is equipped with 2 Speed PTO to suit range of appli cations and conditions R74O307A MODEL POSITION 1st 2nd RK74PSC 540 750 PT...

Page 66: ...oint linkage keep well clear of the op erating radius of the lift arms and any attached implement This is to avoid the risk of injury in the case of incorrect manoeuvres CAUTION Position control implements can be raised and low ered with the hydraulic position con trol lever and can be stopped at any position by stopping the lever To ensure a consistent working depth the adjustable stop can be set...

Page 67: ...ue to hydraulic problems can cause serious injury or death CAUTION Lowering speed control knob for the 3 point hitch This knob controls the downward speed of the hydraulics three point linkage and is positioned at the front of the driver s seat To slow the downward speed turn the knob clockwise T72O325A Adjusting Knob of Hydraulic decent Speed Exterior hydraulic Lever Optional Move the lever up or...

Page 68: ...eously Remote hydraulic con trol valve coupler con necting and disconnect ing Connecting 1 Clean both couplers 2 Remove dust plugs 3 Insert the implement coupler to the tractor hydraulic coupler 4 Pull the implement coupler slight ly to make sure couplers are firm ly connected T74O328A Disconnecting 1 Lower the implement first to the ground to release hydraulic pres sure in the hoses 2 Clean the c...

Page 69: ... 3 OPERATING THE 3 POINT LINKAGE TPL TURN BUCKLE STABILIZERS ADJUSTMENT CHECK LINK The stabilizers are intended for lim iting or preventing implement side movement The length of stabilizers is adjust ed by removing the pin and rotating the turn buckle barrel by which the threaded ends are interconnected T72O332A Pin Turn Buckle ...

Page 70: ...ndle in or out Adjust the length of the lift rod as necessary to set the implement in its working position parallel to the ground T72O334A Top Link Adjustable Handle Lock Nut Postion of Top Link A B Lift Rod ADJUSTMENT OF THE LIFT LINK ON THE LOWER LINK For different applications change the position of the yoke rod on the lowerlinks as shown There should be no clearance Position A dur ing implemen...

Page 71: ... keep the 3 point linkage in raised position when towing with the drawbar Position can create unbalance causing the tractor to roll over result the death or serious injury DANGER For general implement Use the Pin to A point For Rotary tilling Use the Pin to B point ...

Page 72: ...OPERATION 1 STARTING THE ENGINE 4 2 2 STOPPING THE ENGINE 4 3 3 DRIVING THE TRACTOR 4 3 4 Connecting and disconnecting implement 4 10 4 ...

Page 73: ...n the instrument panel As the lamp goes off turn the key to the start position to start the en gine 9 Ensure that all the warning lights are off with the engine running Never turn the key to the start position while the engine is running as this can cause seri ous damage to the starter and engine flywheel Only engage the starter for a period of not more than 10 seconds If Engine does not start res...

Page 74: ...ine idle for a while and turn the key off 2 STOPPING THE ENGINE 3 DRIVING THE TRACTOR WARMING UP IN COLD WEATHER Cold weather will change the vis cosity of the oil resulting in a re duced oil pumping capacity which can cause damage to the engine if it is not warmed up correctly It also causes problems with the hy draulic system and the synchro mesh in the transmission After long or heavy work al l...

Page 75: ...d ensure that this is done with fully use of the clutch Ensure the handbrake Foot brake is on during the warm ing period Failure to warm up correctly can result in problems IMPORTANT Always connect the brake pedals when traveling on the road Never tow anything except with the drawbar Do not tow loads which are too large for the tractor s capacity to brake effectively especially in hilly terrain Ta...

Page 76: ... a right turn the right pedal T72O404A NORMAL BRAKINGAND PARKING Let the engine come back to idle and at the same time push in the clutch and brake simultaneously When the tractor has come to a halt lower any implement to the ground and put the main gear in neutral Apply the park brake stop the en gine and remove the key R74O401B Perform tight turns only at a slow safe speed Doing so at a high spe...

Page 77: ...e when traveling downhill Never rely on the brakes only and never travel downhill with the gears in neutral Always apply the park brake when parking Failure to do so can cause accidents and damage As an extra precaution when parking on a slope chock the rear wheels CAUTION When operating in hilly terrain the risk of the rollover is in creased substantially please drive with extra care When towing ...

Page 78: ...ash and if any comes on stop the tractor to determine the cause WARNING Use low engine revolutions when using the diff lock If the diff lock does not release after removing the foot from the pedal use the left and right brake pedals in turn to release it Do not try to engage or use the diff lock on tight turns as serious damage can result oil pressure light If the oil pressure light comes on check...

Page 79: ...ter refilling the tank T72O408A battery charging If the alternator warning light comes on check all connections and en sure that the fan belt is not broken If all connections and the fan belt are intact consult your dealer to de termine the cause of the problem T72O407A 1 CHECK DURING DRIVING As RK74PSC models of Rural King are front wheel assist the front track can be set in 2 positions The rear ...

Page 80: ...4 4 OPERATION Ib h aa T65O402a ...

Page 81: ...sure to stop the engine be fore disconnecting it 2 Release any residual pressure in the hydraulic hoses of the im plement and tractor by operating the double acting valve lever 4 to 5 times 3 Remove any foreign material around the couplers 4 Keep the implement balanced by removing any load applied low ering it onto the ground for ex ample If disconnecting the hose while outer load is applied to th...

Page 82: ...ox if required Attach the top link Attach the PTO shaft to the tractor if used making sure that it is locked in place Adjust the check chains to suit the implement and tighten the locknuts To remove an implement reverses the procedure PTO shield cover T75O402A T74O546A Do not attach a PTO shaft with the engine running and ensure all safety shields are in place CAUTION Right T75O403A Left T74O407A ...

Page 83: ...MEMO OPERATION ...

Page 84: ...BLE 5 10 5 LUBRICANTS 5 11 6 Opening method of each cover 5 12 7 BLEEDING THE FUEL SYSTEM 5 13 8 CHANGING THE OILS IN THE TRACTOR 5 14 9 CLEANING AND CHANGING FILTERS 5 17 10 CHANGING THE COOLANT 5 20 11 GREASING THE TRACTOR 5 22 12 GAP ADJUSTMENT 5 23 13 BATTERY maintenance 5 25 14 OTHER maintenance 5 27 15 STORAGE 5 30 16 FUEL SAVING TIPS 5 32 5 ...

Page 85: ...ils of the items and fre quency please refer to the tables on page 5 7 5 8 5 9 and 5 10 checking engine coolant Inspection Check that the coolant level in the reservoir is between the MAX and MIN levels if insufficient add cool ant to the reservoir Coolant Cap T75O501C Drain Cock Drain Cock Drain Cock T75O502B If the coolant is a rusty color drain the system completely and refill with the correct ...

Page 86: ...dd oil but nev er excess 100 hrs Engine oil gauge Engine oil drain plug T74O504b Upper level Lower level Engine oil gauge Transmission oil Check the level with the dipstick on top of the transmission in rear of the seat If the level is low add oil through the filler hole T72O507A Upper level Lower level Do not overfill the crankcase with oil IMPORTANT Engine oil filler T75O503b ...

Page 87: ...p up if too low It is a good practice to refill the tank immediately after use to avoid con densation Fuel tank cap T75O516b T72O509A Drain plug Always ensure that you use the correct oil for topping up or oil changes CAUTION Oil Level Gauge T75O505A T74O543A Oil Filler ...

Page 88: ...the drawing on the right T72O511A Steering Ensure that the steering wheel does not have excessive free play Excess Standard Lack It is strongly recommend ed that tire pressures are checked with a proper gauge only visual inspections are relied upon IMPORTANT Brake Ensure that the left and right brakes are adjusted correctly so they oper ate simultaneously The correct free play on the brake is 1 18...

Page 89: ...usted correctly Correct free play on the clutch pedal is 0 78 1 18 in 20 30mm Electrical Check the operation of all gauge switches horn lights and indicators Incorrect clutch adjustment can cause excessive wear and reduced tractor perfor mance CAUTION ...

Page 90: ...ar 2Year 50 100 150 200 250 300 350 400 450 500 550 600 1 Engine oil Cartridge 2 Air cleaner 3 Radiator coolant 4 Fuel 5 Fuel filter A Main 6 Fuel filter B Pre 7 Fan belt 8 V belt 9 Battery 10 Loose nuts and bolts 11 Radiator hose clamp 12 Transmission oil car tridge These intervals are for operation under normal conditions and need to be reviewed under severe conditions to a greater frequency CAU...

Page 91: ...3 Clutch pedal play 14 State of both brake ped als 15 Operation of each lever 16 Free play of steering wheel 17 Toe in 18 Grease in front wheel hub 19 Check the steering wheel joint 20 Wheel nut fastening torque 21 Operation of the instru ment 22 Adjustment of the throt tle pedal 23 Grease each nipple 24 Oil of the 4WD front axle 25 Check the electric wiring 26 Hydraulic hoses pipes ...

Page 92: ...5 5 MAINTENANCE Class Division Size Air pressure PSI Model Tire Standard Front 11 2 24 34 PSI RK74PSC Rear 16 9 30 23 PSI 3 TIRE SIZE AND INFLATION PRESSURE ...

Page 93: ...u Hqjlqh Rlo gudlq Wudqvplvvlrq Rlo gudlq Wudqvplvvlrq iloohu SPOU BYMF ESBJO SPOU BYMF PJM GJMMFS Wudqvplvvlrq rlo fkhfn vorw Hqjlqh rlo fkhfn vorw ú LQGRZ UDLQV UHDVLQJ SRLQW 2LO ILOOHU KROH T65O501a 4 FILLING DIAGRAM CAPACITY TABLE ...

Page 94: ...ractor transmission and hydraulic oil Below 4ºF 20ºC ISO VG32 Above 4ºF 20ºC between ISO VG46 and 68 11 1 US gal 42L 4 Front Axle SAE 80W 90 API GL 4 Grade 4 33 US gal 16 4L 5 Final Drive Case B SAE 80W 90 API GL 4 Grade 6 Clutch Pedal Shaft Grease As required 7 Ball Joint Grease As required 8 Fuel Tank Diesel fuel 18 48 US gal 70L 5 LUBRICANTS Recommended Transmission oil 1 RPM tractor Hydraulic ...

Page 95: ...se lever can be removed by pulling left R74O501A 6 Opening method of each cover R74O501A Fuel Use clean diesel fuel only IMPORTANT As diesel fuel equipment is susceptible to contamination by dust or water Ensure that all dust and water is kept well away from the fuel tank ...

Page 96: ...5 13 5 MAINTENANCE 7 BLEEDING THE FUEL SYSTEM T75O518A ...

Page 97: ... level surface shut off engine Remove sump plug drain oil Replace and check the sump plug and refill the engine with oil to the correct level on the dipstick Approx 2 11 gal When changing the oil always change the filter Always use the same oil as using different oils or specifi cations can cause damage Dispose off the old oil as per local regulations IMPORTANT Engine oil gauge Engine oil drain pl...

Page 98: ...om of the transmission and drain the oil Replace and check the drain plug Refill the transmission to the correct level on the dipstick with new oil Capacity 18 US gal 68L Always use the same grade and specified oil as replace ments Dispose off the old oil as per local regulations IMPORTANT T74O543A Oil Filler Oil Level Gauge T75O505B ...

Page 99: ...el Lower Level T72O523A T72O524A Some operators have found that when they fill with the cor rect amount of oil and dip it the oil level on the dipstick is too high due to the fact that it takes a while for the oil to run into the final drives Opening the Vent plugs helps to speed this up Top Plug Vent Plug Level Gauge Oil Filter Front axle Oil Drain Plug IMPORTANT ...

Page 100: ...ise until the seal contacts the base and then turn it another 2 3 turn to tighten it Engine oil filter Engine oil filter T75O509b CLEANING OIL WATER SEPARATOR OF FUEL FILTER T75O525A Fuel filter Pre Fuel filter T75O521A Change vent fuel pre filter 1 Fuel supply flow to the pump 2 Venting screw 3 Electrical connection for water level sensor 4 Drain plug 5 Filter insert 6 Fuel inlet from the fuel ta...

Page 101: ...osite side of filter head Wet the sealing surfaces of the fil ter cartridge slightly with fuel and screw back on to the filter head clockwise 17 18 Nm Mount drain plug Tightening torque 1 6 0 3 Nm Electrical connection Connect cable connections Open the fuel shutoff tap and vent the system see venting the fuel system Vent the fuel system The fuel system is vented via the electric fuel supply pump ...

Page 102: ...mounted optional Loosen and unscrew filter with tool order no 0189 9142 Catch any escaping fuel Clean the sealing surface of the filter support with a lint free clean cloth Oil the gasket of the new DEUTZ original filter cartridge lightly Screw on new filter by hand until the gasket is touching and tighten with a torque of 10 12 Nm Fasten clamps of the twist protec tion optional Vent the fuel syst...

Page 103: ...il or grease on the seal fit by hand until seal con tacts bare then turn it 2 3rd turn fur ther to tighten it check for leaks 10 CHANGING THE COOLANT 2 Open the Coolant cap at the same time 1 Open the drain cock in front of the engine oil filter to drain the coolant Engine oil filter Engine oil filter T75O509b Coolant Cap T75O501c Drain Cock Drain Cock Drain Cock T75O502c ...

Page 104: ...e cap slowly to ensure that there is no ex cessive pressure in the radia tor CAUTION Anti freeze Frozen cooling water can damage the engine Before replacing the anti freeze so lution flush the radiator Mix the anti freeze solution in accor dance with the instructions applica ble to the brand of anti freeze and the locals climate Replace the solution in the radiator In case of loss of solution due ...

Page 105: ...hen clean the radiator between the fins and tube by using clean water T75O510b IMPORTANT Water or air under high pres sure can distort the cooling fins on the radiator and reduce its efficiency 11 GREASING THE TRACTOR Grease the tractor according to the service schedule Page 5 10 Ensure that grease nipples are cleaned well before any attempt is made to grease them T74O532A T74O533A T74O534A Grease...

Page 106: ... GAP ADJUSTMENT ADJUSTING THE BRAKES As is the case with the clutch use of the brakes will change the pedal free play and the balance between the right and left pedal The correct pedal free play is 1 18 1 57 in 30 40mm T72O537A Adjustment method Loosen the double locknuts to ad just the brake Turning it to increases the free play or decreases it Tighten the double locknuts and confirm to fix the N...

Page 107: ...ee play is the same on both ped als CAUTION ADJUSTING THE THROTTLE LEVE If this lever is either loose or difficult to move please consult your dealer for rectification of the problem ADJUSTING TOE IN If the toe in adjustment is incorrect it can cause severe shaking of both the steering wheel and the entire tractor The correct toe in is 0 08 0 24in 2 6mm We recommend that this adjustment is made by...

Page 108: ...keep them in good condition charge them once a month in sum mer and every second month in win ter When replacing the original battery ensure that the replacement battery is the same size Failure to do so can cause problems with the electrical circuit CHECKING THE BATTERY To the battery there is an inspection charging indicator OEJDBUPS T75O512A GREEN Good condition BLACK Charging necessary WHITE R...

Page 109: ...t will partially charge the bat tery at a high rate and in a short time Always disconnect the nega tive terminal first when remov ing the battery and always connect the positive terminal first when fitting the battery When connecting the battery leads make sure not to re verse the polarity Quick charging will reduce battery life Disconnect the terminals prior to charging the battery to avoid damag...

Page 110: ...t drive visu ally for damage Renew damaged parts Remount protective devices if necessary pay attention to correct fit of new belts check the tension after running for 15 minutes Only carry out work on the belt drive with the engine at a standstill After repair work Check that all guards have been re placed and that all tools have been removed from the en gine CAUTION T72O541A Mount new V ribbed be...

Page 111: ...e by age and use Check them regularly and replace if faulty Damaged fuel lines leak and cause fires Damaged radiator hoses can cause hot water burns and in severe cases seize the en gine CAUTION Replace the element after cleaning it 5 times or it is damaged Do not hit the element with a rock or concrete during its cleaning Make sure to install the ele ment firmly Tighten each part of the air clean...

Page 112: ...area with a good quality insulation tape Where wir ing comes out of it s fitting replace it correctly with the standard fitting Incorrect wiring or fuses can cause fires to both the tractor and surrounding area so get the dealer to check it annually Likewise fuel pipes and wiring age with use Ask your dealer to check it at least once every 2 years and replace as required IMPORTANT REPLACING FUSES ...

Page 113: ...dicate that the fuse is blown it will be discolored T72O547A Always check the reason for a blown fuse otherwise the new fuse is also likely to blow Never ever use wire in place of correct grade fuse IMPORTANT Wash the tractor and keep it clean Fill the tank to avoid condensation and rust Lower any attached implement to the ground before parking the trac tor For long term storage consult your deale...

Page 114: ...does not get near electrical components or the oil filter points To prevent short circuits re move the ignition key Do not wash the tractor when the engine is running IMPORTANT Long term storage When the tractor will not be used for a long time carry out the cleaning as for short term storage Drain the oil and replace with new oil Run the engine for approx 5 min to ensure that it has new oil throu...

Page 115: ...efilling the engine with the coolant run the en gine for approx 5 10 min at 1 500 2 000 rpm every month as a corrosion prevention measure Either removes the battery or the negative terminal as mouse damage to wiring can cause short circuits and fires Remove the ignition key and store in a safe place 16 FUEL SAVING TIPS To save fuel oil in your tractor fol lowing things should always be kept in min...

Page 116: ...of air cleaner Fuel injection pump or nozzles should be checked 3 Do not run the engine without load for more than 2 minutes It is better to stop the engine rath er than run it idle This will help in saving of fuel NOTE If air cleaning system is not properly maintained it will lead to early wear of piston rings sleeves This will lead to prob lems like loss of engine power excessive oil consumption...

Page 117: ...med by the additives The proper ties of the base oil are also decisive for the quality of the product e g with regard to thermal load capacity In principle all engine oils of the same specification can be mixed However mixing of engine oils should be avoided because the worst properties of the mixture are always dominant The lubricating oils approved by DEUTZ have been thoroughly test ed for all e...

Page 118: ... of this operating manual Quality Lubricating oils are classified by DEUTZ according to their perfor mance and quality class DQC DEUTZ Quality Class Essentially the following applies the higher the quality class DQC I II III IV the more effective the better quality the lubricating oil is The DQC quality classes are still to be extended by the DQC LA quality classes which include the modern low ash...

Page 119: ...t for engines with exhaust gas aftertreatment Container Order number 5 litre container 0101 6331 20 litre canister 0101 6332 209 litre barrel 0101 6333 DEUTZ lubricating oils DQC III LA low ash DEUTZ Oil Rodon 10W40 Low SAPS Container Order number 20 litre canister 0101 7976 209 litre barrel 0101 7977 DEUTZ lubricating oils DQC IV syn thetic DQC IV 5W30 UHP Not for engines with exhaust gas aftertr...

Page 120: ...t the in stallation site or in the application area of the engine is decisive for choosing the right viscosity class Too high a viscosity can lead to starting difficulties too low a viscos ity can endanger the lubrication ef fect and cause a high lubricating oil consumption At ambient tempera tures below 40 C the lubricating oil must be pre heated e g by stor ing the vehicle or the machine in a ha...

Page 121: ...the fuel injection pump in jection nozzle will lose its life ear ly Also it will lead to excessive black smoke excessive diesel consumption Fuel Permissible fuels In order to satisfy the exhaust gas legislation diesel engines that are equipped with an exhaust aftertreat ment system may only be operated with a sulphurfree diesel fuel Exhaust aftertreatment systems DOC Diesel oxidation catalytic con...

Page 122: ... meet the requirements of the operat ing manual the warranty will be void ed The certification measurements for compliance with the legal emission values are made with the test fu els specified in the laws These cor respond to the diesel fuels in accor dance with EN 590 and ASTM D 975 described in the operation manual No emission values are guaranteed with the other fuels described in this operati...

Page 123: ...e at filling stations in winter For engines with common rail injection the mixing of petroleum and adding of ex tra low additives is not per missible IMPORTANT At low ambient temperatures paraf fin discharges can lead to blockages in the fuel system and cause operat ing faults Below 0 C ambient tem perature use winter diesel down to 20 C filling stations provide this in good time before the cold s...

Page 124: ...ON NOTE Cooling system corrosion protection agents must be disposed of in an environ mentally friendly way Observe the notes on the safety datasheet Water quality The right water quality is important for conditioning the coolant Clear clean water within the following anal ysis values should always be used pH value too low Addition of diluted sodium or po tassium lye Small trial mixtures are advisa...

Page 125: ...eutz com http www deutz com de SERVICE Betriebsstoffe und Additive Kühlsystemschutz en SERVICE Operating Liquids and Additives Cooling Sys tem Conditioner The cooling system must be moni tored regularly This also includes checking the cool ant system corrosion protection agent concentration in addition to checking the coolant level Cooling system corrosion protection agent per centage Water per ce...

Page 126: ...CABIN SYSTEM 1 MAJOR FEATURES 6 2 2 Instrument and Related parts 6 3 3 How to Controls Cabin 6 5 6 ...

Page 127: ...ul when operating in small spaces and always protect your ears whenever other work ing equipment is generating dan gerous noise levels CAUTION Be very careful during implement hitching and unhitching operations When using implement supports be sure they are suitable and sufficiently strong CAUTION Remember that steering brak ing and operational performanc es are highly influenced by the implements...

Page 128: ...ked depress the push button To open from inside push the lever downwards T72O603A Rear Window The rear window is fitted with cen tral handle for opening When opened it is held in place by two dampers T72O604A Side Window The side window is fitted with cen tral handle for opening When opened it is held in place by holder T72O605A ...

Page 129: ...rnal obstacles The mirror have a telescopic arm to allow positioning for maximum con venience by the user Remember that mirrors must always be positioned in compliance with road traffic regulations when driving on a public highway Cab ceiling The ceiling is padded with insulation material to block heat radiation into the cab and keep the temperature down when working in very sunny areas The cab pl...

Page 130: ... air can enter only by way of the filter in stalled in the rear section of the cab roof The fan switch can be operated only after the ignition key is inserted The air flow can be regulated and directed by suitable positioning the air diffusers Air can be taken in fresh from out side or recirculated from within the cab by way of the relative side in lets Sun Roof Recirculation inlet Cassette streo ...

Page 131: ...ization inside the cab it is necessary to take the air from the outside therefore the inside air recirculatiing grille should be fully closed Working lamp switch The front and rear working lights are ON when push the button The work light indicator lamp on the in strument cluster will illuminate Wiper control switch ON SWITCH Wind screen wiper operation Continuous pushing button op erates wiper an...

Page 132: ... located on the rear side of tractor During winter it is advisable to add a suitable antifreeze or methyl alcohol to the windscreen washer fluid T75O602A Interior Lamp Push the button to light on and push it again to light off T72O611A Blower control switch Three position rocker switch T72O612A Interior Lamp ...

Page 133: ...to 25 ºF 6ºC to 15 ºC less than the ambient temperature will occur When operating the air condition er system the moisture level is de creased NOTE During cold weather with am bient temperature above 32 ºF 0 ºC operate the air condi tioner at least once per month for a period of 10 to 15 min utes This will lubricate the seals to prevent them becom ing brittle and help prevent the loss of refrigera...

Page 134: ...ted fully clockwise and the blower set to speed 3 The screen is demisted or defrosted by air directed through a slot vent For defrost or fast demist all other vents should be closed off Circulation Diffuser NOTE For ideal system operation the engine must run at 1 000 rpm Speed heating fan Electric resistances Air filter Recirculation inlets Pivotal air diffuser T72O615A Ventilation is provided by ...

Page 135: ...stem when working in dusty environments HEATING Air conditioner system The system is designed to ensure optimum temperature inside the cab and maximum comfort and safety for the operator However it is advisable to consult our specialized workshops whenev er repairs or adjustments need to be performed Do not approach the system with open flames as any escape from the circuit may produce a lethal ga...

Page 136: ...ush firmly up wards to release the support struts from the lower retainer clips T72O617A Roof hatch Circulation diffuser With the circulation vent set in any position outside Air will still be pulled into the cab Alternator Compressor Speed fan Electric resistance Evaporator Condenser Air filter Recirculation inlets Pivotal air diffusers T72O616A ...

Page 137: ...2O618A Radio CD player If equipped For operation refer to the Radio CD player manufacturers instructions T74O619A Air intake filter WARNING Cab air filters remove dust in the air but are not capable of removing chemicals used in spraying crops or in weed con trol Many chemicals used for these purposes are toxic when improperly used and can be hazardous to operators and others in the area Follow th...

Page 138: ...n cabin Cup Holder Put the bottles and Personal be longings T72O620A Cigarette Lighter Ash Tray Cup Holder T72O620A Cigarette Lighter Ash Tray Cup Holder Cigarette Lighter Push the button Use that is retune to original position T72O620A Cigarette Lighter Ash Tray Cup Holder ...

Page 139: ...ling efficiency 2 Check belt tension When finger pressure is applied to the mid point between both pulleys 3 Condenser fins must always be duly clean using water or an air set Checking the air condi tioning system charge 1 Check the refrigerant charge Run the engine at 1 500 rpm Set the air conditioning system in the coldest for 5 minutes Check the sight glass dear or cloud 2 Check the refrigerant...

Page 140: ...l leakage Refrigerant or oil leakag Sealing washer damaged Replace Head bolt released Tighten the bolts D ring damaged Replace Excessive pressure Low High pressur Insufficient refrigerator Adjust Compressor Replace 2 Motor Weak from pres sure or don t work Motor is normal Air inlet clogged Remove Evaporator freezing Controlling minimum pressure Ventilator switch damage Replace the switch Compresso...

Page 141: ...lutch Clean Malfunction Replace 2 How to check the air conditioning system with the needle of high low gauge To connect with manifold pressure gauge can find the cause of air conditioning system Because manifold pressure gauge is various sensibly Ambient Temp is based on 30 35 3 Gauge pressure conversion lb in PSI 1 kgf 14 22 lb in Ex 200 PSI 14 kgf Operating E G RPM 1500 2000 is must and so to th...

Page 142: ...Specification 1 SPECIFICATIONS 7 2 7 ...

Page 143: ...0 177 0 Gross Power kW HP 55 4 74 Rated Speed rpm 2 200 Maximum Torque N m lbf ft rpm 300 221 4 1 600 Electrical System Battery 12V 110AH Alternator 12V95A Drive Train Transmission Type Power Shuttle Number of Speeds F16 R16 Creep interlock Brakes Wet Disc Steering Hydrostatic Clutch Dry Single Pump Capacity Main gpm L min 10 3 39 1 MAJOR SPECIFICATIONS ...

Page 144: ... Points lb kg 5 115 2 320 25 in Behind Lift Points lb kg 3 418 1 550 Lift Control Type Position Draft Mech PTO Type Independent Control Electric Hydro Mid Option rpm N A Rear rpm 540 750 Shaft Diameter in mm 1 3 8 35 6 Splines Fluid Capacities Fuel Tank gal L 23 8 90 Cooling System qt L 10 6 10 Crankcase with filter qt L 8 5 8 Trans Hydr System gal L 18 0 68 Front Axle qt L 17 4 16 4 ...

Page 145: ...157 5 4 002 Overall width in mm 76 4 1 940 Overall Height in mm 103 3 2 624 Wheelbase in mm 86 1 2 188 Min Ground Clearance in mm 18 3 465 Min Turning Radius without brakes in mm 162 8 4 135 Weight with ROPS or Cab 6 052 2 745 Tire Front R1 R2 R3 R4 11 2 24 Rear R1 R2 R3 R4 16 9 30 ...

Page 146: ...3 4 1 09 0 77 0 79 0 56 M 1 1 24 0 88 0 90 0 64 2 1 82 1 29 1 33 0 94 3 2 61 1 85 1 9 1 35 4 3 48 2 47 2 54 1 80 H 1 3 95 2 80 2 88 2 04 2 5 82 4 13 4 24 3 01 3 8 35 5 92 6 09 4 32 4 11 13 7 90 8 12 5 76 Off L 1 1 28 0 91 0 94 0 67 2 1 89 1 34 1 38 0 98 3 2 71 1 92 1 98 1 40 4 3 62 2 57 2 64 1 87 M 1 4 1 2 91 2 99 2 12 2 6 04 4 29 4 41 3 13 3 8 66 6 14 6 32 4 48 4 11 55 8 20 8 43 5 98 H 1 13 13 9 ...

Page 147: ...olonged operation Reference standards for the measurement of noise levels The maximum driver perceived noise level with the engine at normal operating temperature and measured in accordance with the test method described in the European Directive 2009 76EC The maximum noise level measured with the tractor in motion and the tractor stationary measured in accordance with the method described in Euro...

Page 148: ...nsmitted to the whole body the following best practice rules should be observed Use the most suitable implement for the tractor and the task in hand Adjust the seat to suit your weight and stature Periodically check the condition of the cab suspensions and renew them if damaged Check tyre inflation pressure Use front axle suspensions if fitted During transfers adjust tractor speed in order to mini...

Page 149: ...MEMO SPECIFICATION ...

Page 150: ...TROUBLESHOOTING 1 ENGINE TROUBLESHOOTING 8 2 2 CLUTCH BRAKE AND hydraulic SYSTEM TROUBLESHOOTING 8 6 3 Steering wheel AND Electric instruments TROUBLESHOOTING 8 7 4 TOWING THE TRACTOR 8 8 8 ...

Page 151: ...y workshop Defective start motor Have it repaired or replaced by workshop The start motor runs but its speed cannot be increased Weak battery Charge the battery Poor ground Clean the contact and connect the ground firmly Incorrect viscosity of engine oil Change engine oil with proper viscosity The start motor runs but the engine cannot be started Air in fuel system Bleed the system Clogged fuel fi...

Page 152: ...alve Have it repaired by workshop Low idle speed Adjust it to the standard speed Faulty nozzle Have it repaired by workshop The engine overruns Restricted governor Have it repaired by workshop Oil rise Have it repaired by workshop The engine stalls sud denly Low fuel level Add fuel and bleed the system Faulty nozzle Have it repaired by workshop Engine seizure by insufficient oil or poor lubricatio...

Page 153: ...ressure Have it repaired by workshop The engine does not produce sufficient power Clogged or carbon on nozzle tip Have it repaired by workshop Insufficient compression or gas leak from valve seat Have it repaired by workshop Improperly adjusted valve clearance Have it repaired by workshop Incorrect injection timing Have it repaired by workshop Low fuel level Add fuel Clogged air cleaner Clean the ...

Page 154: ...d by workshop Clogged oil filter element Replace the oil filter The charge warning lamp comes on during driving Defective wiring Check for loose or missing terminal short circuit and poor ground and repair as necessary Defective alternator Have it repaired by workshop Defective battery Replace the battery Damaged fan belt Replace the belt ...

Page 155: ...ulic system Hydraulics are not lifting Engine revs too low Lack of transmission Oil Air leaking in from a pipe Clogged suction filter Faulty pump Faulty hydraulic valve Faulty cylinder Increase engine revs Top up the oil to the correct level Repair or replace pipe or replace O ring on joint and tighten Clean and change oil Contact dealer for repair Contact dealer for repair Contact dealer for repa...

Page 156: ...ealer for repair Contact dealer for repair Replace or adjust Before anything else check the electrolyte level of the battery and the connections Top up it required and clean and retighten the terminal Dim head lights Low battery Faulty wiring Charge or replace Repair or replace as needed Headlights not working Blown bulb Blown fuse Faulty contact Replace bulb Replace fuse Repair or replace and che...

Page 157: ...ged in the highway code relative to national legislation regarding tow ing manoeuvres We recommend transporting the tractor on a low loader in the case of longer transport distanc es Comply with the maximum width and height regulations for road transport Check that the loader is suitable for the weight of the tractor to be transported CAUTION An operator must always be at the tractor s controls wh...

Page 158: ...ove the creeper lever to neu tral Display the SMV Slow Moving Vehicle sign and turn on the ro tating beacon and hazard lights WARNING Switch on the hazard warn ing lights and revolving warn ing lights Affix suitable notic es indicating that the tractor is being towed Observe and fol low the relevant national reg ulations Observe local safety regulations During road transfers observe the following ...

Page 159: ... and with forced gearbox lubrication system inoperative the tractor can be transferred to a service centre only when loaded onto a transporter With engine stopped and with forced gearbox lubrication system inoperative the tractor should not be towed except when safety is at risk ...

Page 160: ...THE FUSE 9 2 2 Wiring diagram of the electric instrument 9 2 3 TRACTOR HISTORY CARD 9 3 4 SERVICE RECORD 9 4 5 DAILY OPERATION LOG 9 5 6 PART REPLACEMENT RECORD 9 6 7 ENGINE OIL manufacturer 9 7 8 COOLANT manufacturer 9 10 9 ...

Page 161: ...wer max rated ampere Coupler for the trailer T72O907A A Head lamp 12V 55W B Direction signal lamp 12V 21W Stop lamp back light 12V 21 5W C Meta panel light 12V 3 4W D Working lamp 12V 35W E Direction signal lamp 12V 21W Side lamp 21V 5W F Back lamp 12V 21W 1 POSITION OF THE FUSE 2 Wiring diagram of the electric instrument ...

Page 162: ...9 9 APPENDIX 3 TRACTOR HISTORY CARD DATE JOB CARD NO NATURE OF DEFECT PARTS REPLACEMENT W CLAIM NO AND DATE REMARKS ...

Page 163: ...9 APPENDIX DATE TRACTOR HOURS NATURE TYPE OF REPAIR SERVICE CARRIED OUT 4 SERVICE RECORD ...

Page 164: ...9 9 APPENDIX 5 DAILY OPERATION LOG DATE JOB DONE MACHINE HOURS FUEL CONSUMPTION ENGINE OIL TOPPED UP REMARKS START END ...

Page 165: ...9 APPENDIX 6 PART REPLACEMENT RECORD DATE PART DESCRIPTION QTY COST DATE PART DESCRIPTION QTY COST ...

Page 166: ...Mineralöl GmbH Eco Truck LA 10W40 10W 40 ExxonMobil Corp Mobil Delvac 1 ESP 5W 40 Finke Mineralölwerk GmbH Aviaticon Finko Super Truck LA 10W 40 10W 40 Aviaticon Turbo LA Plus 10W 40 10W 40 Aviaticon Turbo Super Plus 15W 40 15W 40 MANUFACTURER BRAND NAME SAE CLASS Fuchs Petrolub AG TITAN Cargo 10W 30 10W 30 TITAN Cargo 15W 40 15W 40 GB LUBRICANTS GB INTERCOOLER LSC 15W 40 15W 40 Georg Oest Mineral...

Page 167: ...s Petrolub AG TITAN Cargo SL 5W 30 MANUFACTURER BRAND NAME SAE CLASS General Petroleum DEOGEN Semi Synthetic 10W 40 IGOL FRANCE PROLANDER AGRI 150 XTREM 10W 40 LOTOS S A TURDUS POWERTEC 5000 5W30 5W 30 LUKOIL Lubricants LUKOIL Avantgarde Professional 5W 30 Meguin GmbH Co KG Megol Motorenoel UHPD Truck 5W 30 OMV OMV super truck SAE 5W 30 5W 30 OMV Petrol Ofisi PO Maximus 10W40 10W 40 Opet Fuchs Mad...

Page 168: ...8 T910 5W 30 5W 30 LUKOIL Lubricants LUKOIL Avantgarde Professional LS 5W 30 LUKOIL Avantgarde Professional LS 10W 40 Minerva Oil ALLTRUCK 5W 30 5W 30 Modriča Oil Refinery s c MAXIMA EURO 5 10W 40 MORRIS Lubricants ECOSYN 10W 40 10W 40 MANUFACTURER BRAND NAME SAE CLASS New Process AG Schmiers toffe SUPER DALLAS SYNKAT SAE 10W 40 10W 40 OMV OMV truck blue ET SAE 10W 40 10W 40 Panolin AG Panolin Die...

Page 169: ...Exxon Mobil Mobil Antifreeze Extra FUCHS Petrolub AG MAINTAIN FRICOFIN INA Industrja INA Antifriz AL Super Afrika Africa Mitan Mineralöl GmbH Alpine C48 OMV OMV coolant plus Opet Fuchs Madeni Yag San ve Tic A S Antifreeze Special TOTAL Glacelf MDX Unico Ltd Shell Triguard PM Unico Ltd Engmans Ready to Use Antifreeze and Coolant VALVOLINE G48 Antifreeze Zerex G48 EUROLUB GmbH EUROLUB Kühlerschutz d...

Page 170: ...und Molybdat with nitrite and molybdat Ursa Extended Life Coolant mit Nitrit und Molybdat with nitrite and molybdat FUCHS Petrolub AG MAINTAIN FRICOFIN LL GAZPROMNEFT LUBRICANTS LTD G Energy Antifreeze SNF LLK Finland Oy Glycold XLC Mol Lub Ltd EVOX Premium Concentarte Opet Fuch Madeni Yag San ve Tic A S Opet Extended Life Antifreeze Orvema B V Ovrema Protex LL Niederlande The Netherland Swd Schmi...

Page 171: ...MEMO APPENDIX ...

Page 172: ...INDEX 1 INDEX 10 2 10 ...

Page 173: ... 25 BATTERY MAINTENANCE 5 25 BLEEDING THE FUEL SYSTEM 5 13 Blower control switch 6 7 Brake 5 5 BRAKE PEDAL 3 12 C Cab Air intake filter 6 12 Cab ceiling 6 4 CABIN SYSTEM 6 1 Change the fuel filter cartridge 5 19 Change the fuel pre filter insert 5 18 Change vent fuel pre filter 5 17 Changing engine oil 5 14 Changing Oil in the Front axle 5 16 CHANGING THE COOLANT 5 20 CHANGING THE OILS IN THE TRAC...

Page 174: ... 4 10 COOLANT manufacturer 9 10 Cooling system 5 40 Creep shift lever 3 15 Cup Holder 6 13 CUSHION STRENGTH ADJUSTMENT 1 12 D DAILY OPERATION LOG 9 5 DAMAGE OF THE ROPS 1 11 DECALS MOUNTING LOCATION 2 22 DESCRIPTION 1 8 DESCRIPTION OF TRACTOR controls 3 1 Diagnosing malfunctions 6 15 Diff lock pedal 3 16 DO S AND DON T S 2 20 DO S For Better performance 2 20 Don ts For safe operation 2 21 Doors 6 ...

Page 175: ...TMENT 5 23 GENERAL INFORMATION 1 1 GENERAL INFORMATION 5 2 GENERAL SAFETY INFORMATION 2 22 GREASING THE TRACTOR 5 22 H Hand Throttle Throttle lever 3 11 HANDLE FUEL SAFELY AVOID FIRES 2 5 HEATING Air conditioner system 6 10 Heating system 6 9 heating SYSTEM CONFIGUrATION 6 10 HOUR METER 3 3 How to Controls Cabin 6 5 HYDRAULIC OIL FILTER and Engine Oil filter cartridge 5 20 I Independent PTO 3 7 IN...

Page 176: ...ICATIONS 7 2 MAJOR SPECIFICATIONS 7 2 MOUNTING AND DEMOUNTING IMPLEMENTS 2 15 MOUNTING IMPLEMENT 4 11 n NOISE LEVELS 7 7 NOISE LEVELS 7 6 NORMAL BRAKING AND PARKING 4 5 O Oil system 5 34 Opening method of each cover 5 12 Opening method of Hood 5 12 OPERATING THE 3 POINT LINKAGE TPL 3 22 Operating the hydraulics 3 19 OPERATION 4 1 OPERATION OF THE DIFF LOCK 4 7 OPERATION THE CONTROLS 3 10 Operator ...

Page 177: ... BELT 5 27 REPLACING FUSES 5 29 Re use after long term storage 5 32 ROLL OVER PROTECTIVE STRUCTURES ROPS 1 10 Roof hatch if equipped 6 11 ROPS Roll Over Protective Structures 1 10 S SAFE OPERATION OF YOUR TRACTOR 2 14 SAFETY INSTRUCTIONS 2 2 SAFETY PRECAUTIONS 2 1 Safety precautions when using the loader 2 10 SAFETY SIGNS 2 22 SAFETY STARTER SWITCH 2 9 SAFETY TIPS DURING MAINTENANCE 2 14 SEAT BACK...

Page 178: ...afely 2 12 TOWING THE TRACTOR 8 8 Towing with the engine off 8 10 Towing with the engine running 8 9 TRACTOR AN INTRODUCTION 1 7 TRACTOR HISTORY CARD 9 3 TRACTOR IDENTIFICATION 1 5 TRACTOR RUNAWAY 2 9 Transmission oil 5 3 Traveling Speed 7 6 Traveling Speed 7 5 TROUBLESHOOTING 8 1 TURN BUCKLE STABILIZERS ADJUSTMENT CHECK LINK 3 22 U UNIVERSAL SYMBOLS 2 27 UPHILL STARTS ON A STEEP SLOPE 4 6 USE OF ...

Page 179: ...WARRANTY 11 1 WARRANTY OF THE PRODUCT 1 5 WATER TEMPERATURE 3 4 Windscreen Washer tank 6 7 Wiper control switch 6 6 Wiring diagram of the electric instrument 9 2 WORK IN VENTILATED AREA 2 8 Working lamp switch 6 6 Working lamps front and rear 6 4 ...

Page 180: ...11 WARRANTY 1 ENGINE WARRANTIES 11 2 2 EMISSION SYSTEM WARRANTY 11 5 3 RK WARRANTY 11 13 ...

Page 181: ...directly or see your authorized ENGINE dealer or distributor This warranty is provided in lieu of all other warranties express or implied ENGINE specifically disclaims any implied warranties of merchantability or fitness for a particular purpose except where such disclaimer is prohibited by law If such disclaimer is prohibited by law then implied warranties shall be limited in duration to the life...

Page 182: ...uthorized alterations or modifications ordinary wear and tear and rust or corrosion This warranty does not cover the cost of parts and or labor required to perform normal scheduled maintenance on your ENGINE engine This warranty does not cover consumable parts such as but not limited to filters belts hoses fuel injector lubricants and cleaning fluids This warranty does not cover the cost of shippi...

Page 183: ...try to country Limitations set forth in this paragraph shall not apply to the extent that they are prohibited by law Warranty Modifications Except as modified in writing and signed by the parties this warranty is and shall remain the complete and exclusive agreement between the parties with respect to warranties superseding all prior agreements written and oral and all other communications between...

Page 184: ...later non road compression ignition engines must be designed built and equipped to meet the United States EPA emissions standards ENGINE must warrant the emission control system on your engine for the periods of time listed below provided there has been no abuse neglect or improper maintenance of your engine Your emission control system may include parts such as the fuel injection system the air i...

Page 185: ...ne has a warranty period of two years Constant speed 1 kW 000 rpm or higher 1 00 hours or two years whichever comes first In the absence of a device to measure the hours of use the engine has a warranty period of two years Constant speed 1 kW Less than 000 rpm 000 hours or five years whichever comes first In the absence of a device to measure the hours of use the engine has a warranty period of fi...

Page 186: ...art not scheduled for replacement that is repaired or replaced under warranty shall be warranted for the remaining warranty period During the warranty period ENGINE is liable for damages to other engine components caused by the failure of any warranted part during the warranty period Any replacement part which is functionally identical to the original equipment part in all respects may be used in ...

Page 187: ... other than those arising from defects in material or workmanship are not covered by this warranty The warranty does not extend to the following malfunctions caused by abuse misuse improper adjustment modification alteration tampering disconnection improper or inadequate maintenance or use of non recommended fuels and lubricating oils accident caused damage and replacement of expendable items made...

Page 188: ... failed due to abuse neglect improper maintenance or unapproved modifications Your engine is designed to operate on diesel fuel only Use of any other fuel may result in your engine no longer operating in compliance with GARB and EPA emissions requirements You are responsible for initiating the warranty process You must present your engine to a ENGINE dealer as soon as a problem exists The warranty...

Page 189: ... certification process and any failure to comply will be considered tampering ENGINE certifies engines to operate under variable speed or constant speed conditions Engines certified as constant speed are prohibited from installation into variable speed applications The emission control information label will identify an engine certified as constant speed Allowable Air Intake Restriction and Exhaus...

Page 190: ...signed into the exhaust system for temporary attachment of exhaust sampling equipment An example of an approved connection would be internally threaded with standard pipe threads of a size not larger than one half inch and shall be closed by a pipe plug when not in use Engine model Allowable air intake restriction kPa mmAq Initial upper limit Upper limit for air cleaner replacement All TNV models ...

Page 191: ... Manual including these Emission Related Installation Instructions To ensure engine performance and exhaust emissions compliance ENGINE will review net rated output based on engine build intake air restriction exhaust back pressure engine heat balance and any other operational characteristic required under the Engine Installation Evaluation process Engine Maintenance Equipment manufacturers are re...

Page 192: ...ways safely maintain its optimum state and performance as well as being guaranteed as follows 1 Scope of Warranty Tractor Non Rental Non Commercial If the agricultural equipment which you purchased is maintained and used normally in accordance with the inspections regular maintenance and usage guidelines in the user s manual provided by our company our company shall provide repairs and replacement...

Page 193: ...pplied as of the date upon which the agricultural machine was provided to the end user The warranty period is considered to have ended when either the usage period or usage time expires 36 months or 2000 hours of use from the date of purchase for the engine excluding fuel devices and electronic components and power transmission devices Power transmission devices refer to the interrupter transmissi...

Page 194: ...ntenance or operation services for Products including but not limited to providing lubricants fuel tune up inspection or adjustments 2 for any consumable parts when such parts are replaced as a part of normal maintenance or operating services 3 to any exclusions and limitations contained in the Limited Warranty 2 Options accessories attachments installed by RK Tractor stores which are not manufact...

Page 195: ...tness for particular purpose The liability of RK under this warranty is expressly limited to the provlsions in the Limited Warranty and in no event shall RK incur any Iiability including liability for general special incidental or consequential damages or economic or moral loss arising out of any failure of the Products which is not expressly assumed by RK under this warranty ...

Page 196: ...le oil level and leakage 4 Independent PTO operation 2 Transmission fluid level and leak age 5 Work lamp illumination Instrument Device 1 Instrument flash and light Driving and Control Device 1 Shuttle shift lever operation 2 Warning alarm and lamp operation 2 Each lever operation Other 1 Status of bolts and nuts in all units 3 Front rear tire inflation pressure 2 Checking oil leakage in all units...

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