Introduction / Safety / Installation
1-5
HP6A Manual
The hone carriage is shipped with the hold-down system locked. This system must be unlocked.
Remove the cover (514-3-3J). Remove the cotter pin in the castle nut. Loosen the nut all the way.
Tighten the nut back down with just your fingers. Loosen the nut 1/4 turn. Insert cotter pin.
Leveling
Eight cap screws and jam nuts are provided with the machine for leveling. Insert the screws from the
bottom of the base. Place the jam nuts on top of the threaded hole in the base.
Using a precision level, level the upper table within .002” per foot in both directions (Except favor the high
setting to the front for best coolant return).
Air Supply:
The HP6A machine requires 5.7 cubic feet/minute at 100 P.S.I. compressed air (a minimum 1 HP air
compressor output).
Attach air supply to the filter regulator on the right side of the splash tank. Push and hold the float clamp
button located on the front of the carriage. While holding the push button adjust the air regulator to 100
P.S.I. (located on the right side of the splash tank). (Push regulator knob down to set, pull up to lock).
Note: To assure a long service life for your HP6A machine the air supply must be moisture free. If
there is any doubts about the air supply install a water trap.
Coolant :
Refer to the Coolant section in Chapter 3 of this manual for proper coolant types and mixes.
Summary of Contents for HP6A
Page 2: ......
Page 14: ...Introduction Safety Installation 1 7 HP6A Manual Single Phase Electrical Hook up...
Page 23: ...Control Definition 2 9 HP6A Manual Control Illustration...
Page 24: ...Control Definition 2 10 HP6A Manual Control Panel Illustration...
Page 38: ...Maintenance 4 3 HP6A Manual Lubrication Illustration...
Page 41: ...Maintenance 4 6 HP6A Manual Bleeding Illustration...
Page 75: ...Machine Parts 6 1 P6A Manual Chapter 6 Machine Parts Front Right Side View HP6A...
Page 76: ...Machine Parts 6 2 P6A Manual Electrical Wiring Diagram Part 1 Wiring Diagram 514 2 97K...
Page 77: ...Machine Parts 6 3 P6A Manual Electrical Wiring Diagram Part 2...
Page 78: ...Machine Parts 6 4 P6A Manual Electrical Wiring Diagram Part 3...
Page 79: ...Machine Parts 6 5 P6A Manual Air Logic Diagram...
Page 80: ...Machine Parts 6 6 P6A Manual Air System Connections...
Page 81: ...Machine Parts 6 7 P6A Manual Hydraulic Logic Diagram...
Page 82: ...Machine Parts 6 8 P6A Manual Hydraulic System Connections...
Page 83: ...Machine Parts 6 9 P6A Manual Injection Oiler...
Page 84: ...Machine Parts 6 10 P6A Manual Electrical Power Supply Enclosure...
Page 85: ...Machine Parts 6 11 P6A Manual Control Panel...
Page 86: ...Machine Parts 6 12 P6A Manual Carriage...
Page 87: ...Machine Parts 6 13 P6A Manual Front Section Rocker Arm...
Page 88: ...Machine Parts 6 14 P6A Manual Drive Pinion Assembly...
Page 89: ...Machine Parts 6 15 P6A Manual Gear Housing Section...
Page 90: ...Machine Parts 6 16 P6A Manual Carriage Float Clamp...
Page 91: ...Machine Parts 6 17 P6A Manual Stroking Control Air...
Page 92: ...Machine Parts 6 18 P6A Manual Ratchet Actuator Assembly...
Page 93: ...Machine Parts 6 19 P6A Manual Stroking Cylinder...
Page 94: ...Machine Parts 6 20 P6A Manual Upper Limit Assembly...
Page 95: ...Machine Parts 6 21 P6A Manual Hydraulic Cylinder...
Page 96: ...Machine Parts 6 22 P6A Manual Motor Safety Switch...
Page 97: ...Machine Parts 6 23 P6A Manual Pneumatic Power Supply...
Page 98: ...Machine Parts 6 24 P6A Manual Splash Tank Coolant System...
Page 99: ...Machine Parts 6 25 P6A Manual Block Hold Down Fixture Assembly...
Page 101: ...Optional Tooling 7 2 HP6A Manual Precision Hone Head...
Page 102: ...Optional Tooling 7 3 HP6A Manual Stone Holder Sleeve Sets...
Page 108: ...Optional Tooling 7 9 HP6A Manual Disassembly Instructions...
Page 109: ...Optional Tooling 7 10 HP6A Manual Junior Precision Hone Head...
Page 110: ...Optional Tooling 7 11 HP6A Manual 514 9D Extra Large HD Hone Head Assembly...
Page 111: ...Optional Tooling 7 12 HP6A Manual 514 9D Extra Large HD Hone Head Assembly Parts List...
Page 112: ...Optional Tooling 7 13 HP6A Manual 514 9 4D Sleeve Assembly...
Page 113: ...Optional Tooling 7 14 HP6A Manual 514 9 5T Stone Holder Set...
Page 114: ...Optional Tooling 7 15 HP6A Manual Auxiliary Sump Tank...
Page 115: ...Optional Tooling 7 16 HP6A Manual V 71 Fixture...
Page 116: ...Optional Tooling 7 17 HP6A Manual Stone Depth Assembly...
Page 118: ...Optional Tooling 7 19 HP6A Manual Block Hold Down Clamp Assembly...
Page 119: ...Optional Tooling 7 20 HP6A Manual 514 7B CYLINDER SLEEVE FIXTURE...
Page 120: ...Optional Tooling 7 21 HP6A Manual 514 2 39S Optional Filter System...
Page 136: ...Material Data Safety Sheets 8 16 HP6A Manual MOBIL DTE OIL LIGHT...
Page 137: ...Material Data Safety Sheets 8 17 HP6A Manual...
Page 138: ...Material Data Safety Sheets 8 18 HP6A Manual...
Page 139: ...Material Data Safety Sheets 8 19 HP6A Manual...
Page 140: ...Material Data Safety Sheets 8 20 HP6A Manual...
Page 146: ...Material Data Safety Sheets 8 26 HP6A Manual Unoba EP Grease...
Page 147: ...Material Data Safety Sheets 8 27 HP6A Manual...
Page 148: ...Material Data Safety Sheets 8 28 HP6A Manual...
Page 149: ...Material Data Safety Sheets 8 29 HP6A Manual...
Page 150: ...Material Data Safety Sheets 8 30 HP6A Manual...