Table of Contents
1
HP6A Manual
CHAPTER 1 INTRODUCTION / SAFETY INSTALLATION: ................................................................. 1-1
D
ESCRIPTION
: ..................................................................................................................................... 1-1
L
IMITED
W
ARRANTY
: ........................................................................................................................... 1-1
S
AFETY
I
NFORMATION
: ........................................................................................................................ 1-2
S
AFETY
I
NSTRUCTIONS FOR
M
ACHINE
U
SE
............................................................................................ 1-2
E
LECTRICAL
P
OWER
: ........................................................................................................................... 1-3
M
ACHINE
O
PERATOR
: .......................................................................................................................... 1-3
M
ACHINE
I
NSTALLATION
: ...................................................................................................................... 1-4
Location ........................................................................................................................................ 1-4
Unpacking ..................................................................................................................................... 1-4
Shipping Hold Down Bolt ............................................................................................................... 1-4
Leveling ......................................................................................................................................... 1-5
A
IR
S
UPPLY
: ....................................................................................................................................... 1-5
C
OOLANT
: ......................................................................................................................................... 1-5
P
OWER
S
UPPLY
: ................................................................................................................................. 1-6
S
INGLE
P
HASE
E
LECTRICAL
H
OOK
-
UP
: .................................................................................................. 1-7
CHAPTER 2 CONTROL DEFINITION: ................................................................................................. 2-1
D
ESCRIPTION OF
O
PERATION
: .............................................................................................................. 2-1
Target Load (Standard):................................................................................................................. 2-1
Target Load (Auto Short Stroke and/or Auto Dwell): ....................................................................... 2-1
Short Stroke: ................................................................................................................................. 2-1
Dwell: ............................................................................................................................................ 2-1
Plateau Mode: ............................................................................................................................... 2-2
E
MERGENCY
S
TOP
B
UTTON
: ................................................................................................................ 2-2
P
ARK
P
OSITION
L
IMIT
S
WITCH
: ............................................................................................................. 2-2
P
USH
B
UTTONS
: ................................................................................................................................. 2-2
Start/Stop Button: .......................................................................................................................... 2-2
Stroke Button: ................................................................................................................................ 2-2
Stroking Speed Control: ................................................................................................................. 2-3
Hone Head RPM Control: .............................................................................................................. 2-3
Short Stroke / Bottom Dwell Button: ............................................................................................... 2-3
Finish RPM Bypass Switch: ........................................................................................................... 2-3
Strokes Per Minute Display: ........................................................................................................... 2-3
Rough/Finish Load Display: ........................................................................................................... 2-4
Coolant Push Button: ..................................................................................................................... 2-4
Manual Feed Button: ..................................................................................................................... 2-4
Standard Operation: ...................................................................................................................... 2-4
Programming Mode: ...................................................................................................................... 2-4
Auto Feed Button: .......................................................................................................................... 2-4
Standard Operation: ...................................................................................................................... 2-4
Programming Mode: ...................................................................................................................... 2-4
C
ONTROL
P
ROGRAM
: .......................................................................................................................... 2-4
Programming Mode: ...................................................................................................................... 2-5
Factory Setting .............................................................................................................................. 2-6
Actual Setting ................................................................................................................................ 2-6
Shut Off Delay Knob: ..................................................................................................................... 2-7
Motor Load Display: ....................................................................................................................... 2-7
Clamp / Float Button: ..................................................................................................................... 2-7
Auto Stop: ..................................................................................................................................... 2-7
Lower Adjust Knob: ....................................................................................................................... 2-8
Upper Limit Lever: ......................................................................................................................... 2-8
C
ONTROL
I
LLUSTRATION
: ..................................................................................................................... 2-9
C
ONTROL
P
ANEL
I
LLUSTRATION
: ......................................................................................................... 2-10
CHAPTER 3 OPERATING INSTRUCTIONS: ....................................................................................... 3-1
B
LOCK
L
OADING
: ................................................................................................................................. 3-1
S
ETTING THE
B
OTTOM AND
U
PPER
S
TOPS
: ............................................................................................ 3-1
Summary of Contents for HP6A
Page 2: ......
Page 14: ...Introduction Safety Installation 1 7 HP6A Manual Single Phase Electrical Hook up...
Page 23: ...Control Definition 2 9 HP6A Manual Control Illustration...
Page 24: ...Control Definition 2 10 HP6A Manual Control Panel Illustration...
Page 38: ...Maintenance 4 3 HP6A Manual Lubrication Illustration...
Page 41: ...Maintenance 4 6 HP6A Manual Bleeding Illustration...
Page 75: ...Machine Parts 6 1 P6A Manual Chapter 6 Machine Parts Front Right Side View HP6A...
Page 76: ...Machine Parts 6 2 P6A Manual Electrical Wiring Diagram Part 1 Wiring Diagram 514 2 97K...
Page 77: ...Machine Parts 6 3 P6A Manual Electrical Wiring Diagram Part 2...
Page 78: ...Machine Parts 6 4 P6A Manual Electrical Wiring Diagram Part 3...
Page 79: ...Machine Parts 6 5 P6A Manual Air Logic Diagram...
Page 80: ...Machine Parts 6 6 P6A Manual Air System Connections...
Page 81: ...Machine Parts 6 7 P6A Manual Hydraulic Logic Diagram...
Page 82: ...Machine Parts 6 8 P6A Manual Hydraulic System Connections...
Page 83: ...Machine Parts 6 9 P6A Manual Injection Oiler...
Page 84: ...Machine Parts 6 10 P6A Manual Electrical Power Supply Enclosure...
Page 85: ...Machine Parts 6 11 P6A Manual Control Panel...
Page 86: ...Machine Parts 6 12 P6A Manual Carriage...
Page 87: ...Machine Parts 6 13 P6A Manual Front Section Rocker Arm...
Page 88: ...Machine Parts 6 14 P6A Manual Drive Pinion Assembly...
Page 89: ...Machine Parts 6 15 P6A Manual Gear Housing Section...
Page 90: ...Machine Parts 6 16 P6A Manual Carriage Float Clamp...
Page 91: ...Machine Parts 6 17 P6A Manual Stroking Control Air...
Page 92: ...Machine Parts 6 18 P6A Manual Ratchet Actuator Assembly...
Page 93: ...Machine Parts 6 19 P6A Manual Stroking Cylinder...
Page 94: ...Machine Parts 6 20 P6A Manual Upper Limit Assembly...
Page 95: ...Machine Parts 6 21 P6A Manual Hydraulic Cylinder...
Page 96: ...Machine Parts 6 22 P6A Manual Motor Safety Switch...
Page 97: ...Machine Parts 6 23 P6A Manual Pneumatic Power Supply...
Page 98: ...Machine Parts 6 24 P6A Manual Splash Tank Coolant System...
Page 99: ...Machine Parts 6 25 P6A Manual Block Hold Down Fixture Assembly...
Page 101: ...Optional Tooling 7 2 HP6A Manual Precision Hone Head...
Page 102: ...Optional Tooling 7 3 HP6A Manual Stone Holder Sleeve Sets...
Page 108: ...Optional Tooling 7 9 HP6A Manual Disassembly Instructions...
Page 109: ...Optional Tooling 7 10 HP6A Manual Junior Precision Hone Head...
Page 110: ...Optional Tooling 7 11 HP6A Manual 514 9D Extra Large HD Hone Head Assembly...
Page 111: ...Optional Tooling 7 12 HP6A Manual 514 9D Extra Large HD Hone Head Assembly Parts List...
Page 112: ...Optional Tooling 7 13 HP6A Manual 514 9 4D Sleeve Assembly...
Page 113: ...Optional Tooling 7 14 HP6A Manual 514 9 5T Stone Holder Set...
Page 114: ...Optional Tooling 7 15 HP6A Manual Auxiliary Sump Tank...
Page 115: ...Optional Tooling 7 16 HP6A Manual V 71 Fixture...
Page 116: ...Optional Tooling 7 17 HP6A Manual Stone Depth Assembly...
Page 118: ...Optional Tooling 7 19 HP6A Manual Block Hold Down Clamp Assembly...
Page 119: ...Optional Tooling 7 20 HP6A Manual 514 7B CYLINDER SLEEVE FIXTURE...
Page 120: ...Optional Tooling 7 21 HP6A Manual 514 2 39S Optional Filter System...
Page 136: ...Material Data Safety Sheets 8 16 HP6A Manual MOBIL DTE OIL LIGHT...
Page 137: ...Material Data Safety Sheets 8 17 HP6A Manual...
Page 138: ...Material Data Safety Sheets 8 18 HP6A Manual...
Page 139: ...Material Data Safety Sheets 8 19 HP6A Manual...
Page 140: ...Material Data Safety Sheets 8 20 HP6A Manual...
Page 146: ...Material Data Safety Sheets 8 26 HP6A Manual Unoba EP Grease...
Page 147: ...Material Data Safety Sheets 8 27 HP6A Manual...
Page 148: ...Material Data Safety Sheets 8 28 HP6A Manual...
Page 149: ...Material Data Safety Sheets 8 29 HP6A Manual...
Page 150: ...Material Data Safety Sheets 8 30 HP6A Manual...