Introduction / Safety / Installation
1-1
HP6A Manual
Chapter 1 Introduction / Safety Installation:
This manual is divided into chapters as listed in the table of contents.
It is required that the new user of the HP6A honing machine read this manual. Pay close attention to the
chapter concerning safety.
Description:
The model HP6A Honing Machine is a wet, complete cylinder block and general purpose-honing
machine. A totally enclosed AC motor driving a belt and gear reduction drive mounted within a rocker
arm arrangement supplies Hone rotating power. The honing head is driven through a universal joint.
An air cylinder with a hydraulic check system provides stroking power. Stroking may also be manually
operated.
The support carriage is air floated and clamped to provide simple and easy hole-to-hole setup.
Convenient devices are provided to properly control honing operations and provide easy handling.
A ‘V’ fixture is provided, which efficiently holds V-6/V-8, and in-line blocks for honing. Optional clamps
are available to clamp most any kind of in-line block or similar work piece.
A splash tank is located within the main frame and a coolant pump tank is located under the machine. A
switch is provided on the control panel to operate the coolant system.
Limited Warranty:
Rottler Manufacturing company model HP6A parts and equipment is warranted as to materials and
workmanship. This limited warranty remains in effect for one year from the date of delivery, provided the
machine is owned and operated by the original purchaser and is operated and maintained as per
instruction in this manual.
Tools proven defective within the warranty period will be repaired or replaced, at the factory’s option.
We accept no responsibility for defects caused by external damage, wear, abuse, or misuse, nor do we
accept any obligation to provide compensation for other direct or indirect costs in connection with cases
covered by the warranty.
Freight charges on warranty items (non air shipment only) will be paid by Rottler Manufacturing for a
period of 60 days only from date of installation or set up by a qualified service technician or sales rep.
Freight charges after the 60 days period are the customer responsibility.
Summary of Contents for HP6A
Page 2: ......
Page 14: ...Introduction Safety Installation 1 7 HP6A Manual Single Phase Electrical Hook up...
Page 23: ...Control Definition 2 9 HP6A Manual Control Illustration...
Page 24: ...Control Definition 2 10 HP6A Manual Control Panel Illustration...
Page 38: ...Maintenance 4 3 HP6A Manual Lubrication Illustration...
Page 41: ...Maintenance 4 6 HP6A Manual Bleeding Illustration...
Page 75: ...Machine Parts 6 1 P6A Manual Chapter 6 Machine Parts Front Right Side View HP6A...
Page 76: ...Machine Parts 6 2 P6A Manual Electrical Wiring Diagram Part 1 Wiring Diagram 514 2 97K...
Page 77: ...Machine Parts 6 3 P6A Manual Electrical Wiring Diagram Part 2...
Page 78: ...Machine Parts 6 4 P6A Manual Electrical Wiring Diagram Part 3...
Page 79: ...Machine Parts 6 5 P6A Manual Air Logic Diagram...
Page 80: ...Machine Parts 6 6 P6A Manual Air System Connections...
Page 81: ...Machine Parts 6 7 P6A Manual Hydraulic Logic Diagram...
Page 82: ...Machine Parts 6 8 P6A Manual Hydraulic System Connections...
Page 83: ...Machine Parts 6 9 P6A Manual Injection Oiler...
Page 84: ...Machine Parts 6 10 P6A Manual Electrical Power Supply Enclosure...
Page 85: ...Machine Parts 6 11 P6A Manual Control Panel...
Page 86: ...Machine Parts 6 12 P6A Manual Carriage...
Page 87: ...Machine Parts 6 13 P6A Manual Front Section Rocker Arm...
Page 88: ...Machine Parts 6 14 P6A Manual Drive Pinion Assembly...
Page 89: ...Machine Parts 6 15 P6A Manual Gear Housing Section...
Page 90: ...Machine Parts 6 16 P6A Manual Carriage Float Clamp...
Page 91: ...Machine Parts 6 17 P6A Manual Stroking Control Air...
Page 92: ...Machine Parts 6 18 P6A Manual Ratchet Actuator Assembly...
Page 93: ...Machine Parts 6 19 P6A Manual Stroking Cylinder...
Page 94: ...Machine Parts 6 20 P6A Manual Upper Limit Assembly...
Page 95: ...Machine Parts 6 21 P6A Manual Hydraulic Cylinder...
Page 96: ...Machine Parts 6 22 P6A Manual Motor Safety Switch...
Page 97: ...Machine Parts 6 23 P6A Manual Pneumatic Power Supply...
Page 98: ...Machine Parts 6 24 P6A Manual Splash Tank Coolant System...
Page 99: ...Machine Parts 6 25 P6A Manual Block Hold Down Fixture Assembly...
Page 101: ...Optional Tooling 7 2 HP6A Manual Precision Hone Head...
Page 102: ...Optional Tooling 7 3 HP6A Manual Stone Holder Sleeve Sets...
Page 108: ...Optional Tooling 7 9 HP6A Manual Disassembly Instructions...
Page 109: ...Optional Tooling 7 10 HP6A Manual Junior Precision Hone Head...
Page 110: ...Optional Tooling 7 11 HP6A Manual 514 9D Extra Large HD Hone Head Assembly...
Page 111: ...Optional Tooling 7 12 HP6A Manual 514 9D Extra Large HD Hone Head Assembly Parts List...
Page 112: ...Optional Tooling 7 13 HP6A Manual 514 9 4D Sleeve Assembly...
Page 113: ...Optional Tooling 7 14 HP6A Manual 514 9 5T Stone Holder Set...
Page 114: ...Optional Tooling 7 15 HP6A Manual Auxiliary Sump Tank...
Page 115: ...Optional Tooling 7 16 HP6A Manual V 71 Fixture...
Page 116: ...Optional Tooling 7 17 HP6A Manual Stone Depth Assembly...
Page 118: ...Optional Tooling 7 19 HP6A Manual Block Hold Down Clamp Assembly...
Page 119: ...Optional Tooling 7 20 HP6A Manual 514 7B CYLINDER SLEEVE FIXTURE...
Page 120: ...Optional Tooling 7 21 HP6A Manual 514 2 39S Optional Filter System...
Page 136: ...Material Data Safety Sheets 8 16 HP6A Manual MOBIL DTE OIL LIGHT...
Page 137: ...Material Data Safety Sheets 8 17 HP6A Manual...
Page 138: ...Material Data Safety Sheets 8 18 HP6A Manual...
Page 139: ...Material Data Safety Sheets 8 19 HP6A Manual...
Page 140: ...Material Data Safety Sheets 8 20 HP6A Manual...
Page 146: ...Material Data Safety Sheets 8 26 HP6A Manual Unoba EP Grease...
Page 147: ...Material Data Safety Sheets 8 27 HP6A Manual...
Page 148: ...Material Data Safety Sheets 8 28 HP6A Manual...
Page 149: ...Material Data Safety Sheets 8 29 HP6A Manual...
Page 150: ...Material Data Safety Sheets 8 30 HP6A Manual...