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Rottler HP6A, Operation And Maintenance Manual

The Rottler HP6A is a high-performance machining center for precision engine block boring and honing. Ensure optimal performance with the Operation and Maintenance Manual, available for free download on manualshive.com. This essential manual provides detailed instructions for operating and maintaining your HP6A to maximize its efficiency and longevity.

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Table of Contents 

3 

HP6A Manual 

V-Belt Adjustment .......................................................................................................................... 4-7
V-Belt Removal ............................................................................................................................. 4-7

G

EAR 

H

OUSING 

R

EMOVAL

: ................................................................................................................... 4-8

A

DJUSTING 

D

RAG 

P

IN 

T

ENSION

: ......................................................................................................... 4-10

A

DJUSTING 

F

EED 

O

UT 

A

CTUATOR 

H

OUSING

: ....................................................................................... 4-11

G

EAR 

H

OUSING 

D

ISASSEMBLY

: ........................................................................................................... 4-12

R

EPLACING 

S

HEAR 

P

IN

: ..................................................................................................................... 4-17

R

EMOVING 

D

RIVE 

T

UBE 

A

SSEMBLY

: .................................................................................................... 4-18

R

EMOVING 

A

DJUSTING 

S

HAT 

A

SSEMBLY

: ............................................................................................. 4-19

F

LOAT AND 

C

LAMP

: ........................................................................................................................... 4-21

Float ............................................................................................................................................ 4-21
Clamp.......................................................................................................................................... 4-21

R

EPLACING 

H

YDRAULIC 

C

YLINDER

: ..................................................................................................... 4-22

R

EPLACING 

A

IR 

C

YLINDER

: ................................................................................................................ 4-24

R

EPLACING 

P

IVOT 

B

LOCK 

A

SSEMBLY

: ................................................................................................. 4-29

U

PPER 

L

IMIT 

S

WITCH 

A

DJUSTMENT

: .................................................................................................... 4-33

CHAPTER 5 TROUBLESHOOTING: ................................................................................................... 5-1

S

YMPTOM

:

  

H

ONE HEAD WILL NOT FEED OUT

. ......................................................................................... 5-1

S

YMPTOM

:

  

H

ONE 

H

EAD CONTINUES TO FEED OUT WITHOUT REACHING PRESET LOAD SETTING

. ................... 5-2

S

YMPTOM

:

  

T

APER OR BORE NOT STRAIGHT

. .......................................................................................... 5-2

S

YMPTOM

:

  

E

RRATIC 

F

INISH 

S

IZES

 ........................................................................................................ 5-3

S

YMPTOM

:

  

C

HATTER IN BORE

. ............................................................................................................. 5-3

S

YMPTOM

:

  

S

LOW 

S

TOCK 

R

EMOVAL

. ..................................................................................................... 5-3

S

YMPTOM

:

  

M

ACHINE NOT STROKING

. .................................................................................................... 5-4

S

YMPTOM

:

  

U

NCONTROLLABLE 

S

TROKING 

S

PEED

. .................................................................................. 5-5

S

YMPTOM

:

  

B

ANGING AT 

T

OP OF 

S

TROKE

. ............................................................................................. 5-5

S

YMPTOM

:

  

ER04

 

E

RROR 

C

ODE ON 

C

ONTROL 

P

ANEL

. ............................................................................ 5-5

CHAPTER 6 MACHINE PARTS ........................................................................................................... 6-1

F

RONT 

/

 

R

IGHT 

S

IDE 

V

IEW

: .................................................................................................................. 6-1

E

LECTRICAL 

W

IRING 

D

IAGRAM 

P

ART 

1: ................................................................................................. 6-2

E

LECTRICAL 

W

IRING 

D

IAGRAM 

P

ART 

2: ................................................................................................. 6-3

E

LECTRICAL 

W

IRING 

D

IAGRAM 

P

ART 

3: ................................................................................................. 6-4

A

IR 

L

OGIC 

D

IAGRAM

: ........................................................................................................................... 6-5

A

IR 

S

YSTEM 

C

ONNECTIONS

: ................................................................................................................. 6-6

H

YDRAULIC 

L

OGIC 

D

IAGRAM

 ................................................................................................................ 6-7

H

YDRAULIC 

S

YSTEM 

C

ONNECTIONS

: ..................................................................................................... 6-8

I

NJECTION 

O

ILER

: ................................................................................................................................ 6-9

I

NJECTION 

O

ILER

: ................................................................................................................................ 6-9

E

LECTRICAL 

P

OWER 

S

UPPLY 

E

NCLOSURE

: .......................................................................................... 6-10

C

ONTROL 

P

ANEL

: .............................................................................................................................. 6-11

C

ARRIAGE

: ....................................................................................................................................... 6-12

F

RONT 

S

ECTION 

R

OCKER 

A

RM

: .......................................................................................................... 6-13

D

RIVE 

P

INION 

A

SSEMBLY

: .................................................................................................................. 6-14

G

EAR 

H

OUSING 

S

ECTION

: .................................................................................................................. 6-15

C

ARRIAGE 

F

LOAT 

/

 

C

LAMP

: ................................................................................................................ 6-16

S

TROKING 

C

ONTROL 

-

 

A

IR

: ................................................................................................................ 6-17

R

ATCHET 

A

CTUATOR 

A

SSEMBLY

: ........................................................................................................ 6-18

S

TROKING 

C

YLINDER

: ........................................................................................................................ 6-19

U

PPER 

L

IMIT 

A

SSEMBLY

: .................................................................................................................... 6-20

H

YDRAULIC 

C

YLINDER

: ...................................................................................................................... 6-21

M

OTOR 

-

 

S

AFETY 

S

WITCH

: ................................................................................................................. 6-22

P

NEUMATIC 

P

OWER 

S

UPPLY

: ............................................................................................................. 6-23

S

PLASH 

T

ANK 

/

 

C

OOLANT 

S

YSTEM

: ..................................................................................................... 6-24

B

LOCK

,

 

H

OLD 

D

OWN 

-

 

F

IXTURE 

A

SSEMBLY

: ......................................................................................... 6-25

CHAPTER 7 ......................................................................................................................................... 7-1

P

RECISION 

H

ONE 

H

EAD

: ...................................................................................................................... 7-1

Error Codes.....................................................................................................................................4-34

Summary of Contents for HP6A

Page 1: ...AL MANUFACTURED BY ROTTLER MANUFACTURING LLC 8029 South 200th Street Kent Washington 98032 USA Phone 253 872 7050 Fax 253 395 0230 Website http www rottlermfg com NOTE WHEN ORDERING REPLACEMENT PARTS...

Page 2: ......

Page 3: ...UTTON 2 2 PARK POSITION LIMIT SWITCH 2 2 PUSH BUTTONS 2 2 Start Stop Button 2 2 Stroke Button 2 2 Stroking Speed Control 2 3 Hone Head RPM Control 2 3 Short Stroke Bottom Dwell Button 2 3 Finish RPM B...

Page 4: ...3 7 Scratching 3 7 Breaking In A New Set of Diamond Abrasives 3 8 Dressing Diamond Abrasives 3 8 Torn Metal 3 8 Stock Removal Rate 3 8 Diameter Range 3 8 CROSS HATCH ANGLE AND WASHOUT 3 9 STROKING SP...

Page 5: ...MPTOM MACHINE NOT STROKING 5 4 SYMPTOM UNCONTROLLABLE STROKING SPEED 5 5 SYMPTOM BANGING AT TOP OF STROKE 5 5 SYMPTOM ER04 ERROR CODE ON CONTROL PANEL 5 5 CHAPTER 6 MACHINE PARTS 6 1 FRONT RIGHT SIDE...

Page 6: ...CTION IV FIRE AND EXPLOSION HAZARD DATA 8 7 SECTION V HEALTH HAZARD DATA 8 7 SECTION VI REACTIVITY DATA 8 7 SECTION VII SPILL OR LEAK PROCEDURES 8 7 SECTION VIII SPECIAL PROTECTION INFORMATION 8 8 SEC...

Page 7: ...ual SECTION 9 PHYSICAL AND CHEMICAL PROPERTIES 8 23 SECTION 10 STABILITY AND REACTIVITY 8 24 SECTION 11 TOXICOLOGICAL DATA 8 24 SECTION 12 ECOLOGICAL INFORMATION 8 25 SECTION 13 DISPOSAL CONSIDERATION...

Page 8: ...are available to clamp most any kind of in line block or similar work piece A splash tank is located within the main frame and a coolant pump tank is located under the machine A switch is provided on...

Page 9: ...e safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage This machine is capable of causing severe bodily injury Safety Instructions for Mac...

Page 10: ...ironment is different Always consider safety first as it applies to your individual working conditions Use this and other machinery with caution and respect Failure to follow guidelines could result i...

Page 11: ...proper initial installation particularly the means by which cylinder blocks are lifted into the machine as well as the material handling to and from other operations in your shop The proper loading ar...

Page 12: ...both directions Except favor the high setting to the front for best coolant return Air Supply The HP6A machine requires 5 7 cubic feet minute at 100 P S I compressed air a minimum 1 HP air compressor...

Page 13: ...rmination point is located on the left hand side of the electrical panel about half way up Connect L1 to the top terminal on the terminal block L2 neutral to the second terminal on the terminal block...

Page 14: ...Introduction Safety Installation 1 7 HP6A Manual Single Phase Electrical Hook up...

Page 15: ...ish load the Finish sensor must be activated otherwise the machine will display the Roughing load Target Load Auto Short Stroke and or Auto Dwell This mode operates the same as the Target Load standar...

Page 16: ...witch is located on the carriage under the rocker arm pivot Both the normally open and normally closed terminals hook up this switch A cam on the rocker arm activates the switch When the rocker arm is...

Page 17: ...eter connects to a AC 3 HP Inverter drive The hone head has a variable speed between 85 and 285 RPM s Turn the potentiometer clockwise to increase speed and counter clockwise to decrease speed Use the...

Page 18: ...n This button has two modes of operation one in Standard mode and one in program mode Standard Operation Pressing this button will feed the hone stones out manually One press of this button will feed...

Page 19: ...a different value Controls are still active in programming mode Observe all safety precautions that pertain to operating the hone You are now in the Programming Mode Pressing and holding the Auto Fee...

Page 20: ...5 Strokes Per Minute 1 56 31 5 10 Strokes Per Minute 1 56 32 10 15 Strokes Per Minute 1 56 33 15 20 Strokes Per Minute 1 19 34 20 25 Strokes Per Minute 77 35 25 30 Strokes Per Minute 67 36 30 35 Strok...

Page 21: ...ally the shape of the cylinder represented by the percent of motor load on the stones As the machine is stroking the series of lights in this section of the display will show higher in the tight areas...

Page 22: ...n the adjustment knob to its correct position and lock down firmly with lock knob to avoid slippage When the machine is running the arm will go down until it hits the lower limit reverse and go back u...

Page 23: ...Control Definition 2 9 HP6A Manual Control Illustration...

Page 24: ...Control Definition 2 10 HP6A Manual Control Panel Illustration...

Page 25: ...rs Push the Clamp Float button on the side of the hone carriage and move the machine to the cylinder that has the highest interference point The bottom stop should be set in this cylinder Measure the...

Page 26: ...nd 40 depending on the accuracy required Start Honing Press Start Stop button once This will start the hone head turning Press the Coolant button be sure the coolant is flowing directly into the cylin...

Page 27: ...5 0 6366 4 00 Instead of doing the calculation in the shaded area use the table to get the Tangent for that Angle as such 2400 4 00 195 0 6366 4 00 ANGLE TANGENT ANGLE TANGENT 20 1763 30 2679 21 1853...

Page 28: ...factures recommendation should be followed Non Plateau The typical Ra finishes used for a Non Plateau finish should be in the 16 24 range A 16 24 Ra finish leaves adequate peaks to be knocked off duri...

Page 29: ...end use of the engine is for short duty cycles such as drag racing Step One Use part number 514 9 14J 270 325grit diamond stones Use a roughing load of 50 and a finishing load of 20 Hone the cylinder...

Page 30: ...the two step process the time difference between the two methods is slight The single step process allows for more operator uninterrupted free time The single step process would allow the operator to...

Page 31: ...st per hole of diamond abrasives is approximately 1 5 of the vitrified abrasives Diamond abrasives in combination with the Rottler Precision Honing Head make a very rigid honing head The system will d...

Page 32: ...older abrasive assembly use a wire brush to dress the abrasive A common method is to remove the stone holder from the hone head Leave the stone in the stone holder and move the stone through a bench g...

Page 33: ...the cylinder The strokes per minute indicator on the HP6A cannot be used to judge the Inches Per Minute the hone head is traveling at Stroking at 60 SPM in a 6 inch cylinder is allot different than s...

Page 34: ...ler Manufacturing recommends the use of Rottler 514 4 71C water based synthetic coolant for diamond only applications This coolant works best when mixed to a 5 8 solution Refractometer A Refractometer...

Page 35: ...sh for the next step NOTE Chamfer or break the edge of the exposing stones prior to using them in bore This will help prevent chipping on stone edges The last step in the process is to expose the sili...

Page 36: ...OVER FILL If over filled oil will spill out of breather cap To drain oil remove a screw from the stop sensor bracket Universal Joint The universal joint connects the hone head adjusting shaft assembl...

Page 37: ...mp Honing Oil The coolant pump is located in the back of the splash tank The coolant drains under the block fixture into a sump under the machine Every 8 hours change the filter paper Change the honin...

Page 38: ...Maintenance 4 3 HP6A Manual Lubrication Illustration...

Page 39: ...ives are satisfactory Manufacturer Oil Number NFO NFO 10 H NR NFO NF0 10 W NR CHEVRON AW 10 MACHINE OIL CHEVRON HANDY OIL 15 EXXON TERESSTIC 32 MOBIL MOBIL DTE LIGHT MOBIL DEXRON II ATF MOBIL AFT 210...

Page 40: ...on the reservoir do not over fill 4 Insert one of the fittings into the 3 8 to adapter Insert the air line into the fitting Screw the adapter into the Hydraulic Reservoir where the plug was removed 5...

Page 41: ...Maintenance 4 6 HP6A Manual Bleeding Illustration...

Page 42: ...2 inch deflection of the v belt Measure deflection midway between the motor and the gear housing NOTE Do not over tighten belt Tighten the motor mounting plate Replace the front cover and tighten its...

Page 43: ...and air power to hone before making any repairs 1 Remove the hone head at drive tube nut The drive tube nut is located below the adjusting handwheel Remove the drive belt as described on page 4 6 2 R...

Page 44: ...r housing mounting screws from inside the rocker arm Note The Pulley air and sensor must be removed from the gear housing before it is removed from the machine Note Use care as the gear housing will b...

Page 45: ...arm cover to gain access to drag pin adjustment 2 Loosen set screw holding drag pin housing in place 3 Use large screwdriver to adjust drag pin tension It may be necessary to use a wrench on the screw...

Page 46: ...irs 1 Place scribe mark on feed out actuator housing to mark original location 2 Loosen 4 bolts holding housing to back of gearbox 3 Use rubber mallet to move housing to the left or right as needed Ta...

Page 47: ...ube Replace drive pin in pulley 5 with a dowel pin or bolt Place bar through pulley to prevent it turning Unscrew drive tube assembly using a pipe wrench or special tool available from Rottler MFG 7 T...

Page 48: ...s located on the top of the Upper Housing securing the lower gear housing to the cage 13 Remove the cage and hand wheel carefully When reassembling be careful not to damage the oil seal 14 Note the o...

Page 49: ...washer Pull the driven gear 30 514 6 28 off of the driven shaft Remove the three screws in the bearing retainer 31 514 2 3C You must align the access holes in the sun gear 32 514 6 29 in order to get...

Page 50: ...and o ring 41 can then be removed from carrier Remove Ratchet Actuator Assembly 42 Remove the four screws 43 holding the Ratchet Actuator Assembly to the ratchet gear cage 44 Disassemble Ratchet Actua...

Page 51: ...ing 12 Once the cylinder is removed the piston 514 7 27A and the shifting spool 514 7 26 can be pulled out from the end Reassemble is the reverse The drag pin assembly should be tightened until spring...

Page 52: ...r bracket and remove v belt from gearbox pulley 3 Remove pulley lock down nut and 2 bellville washers 4 Remove set screw holding shear pin 5 If shear pin is not broken it can be driven out with a smal...

Page 53: ...d onto the gearbox with a normal right hand thread 4 Use a pipe wrench to break the drive tube assembly loose If you wish to avoid scaring the drive tube with a pipe wrench Rottler Mfg has a special r...

Page 54: ...justing Shat Assembly Disconnect all electrical and air power before making any repairs 1 Follow procedure for replacing shear pin 2 Place rocker arm in a level position 3 Remove 6 bolts from top gear...

Page 55: ...nual 5 Remove bearing from top of sun gear 6 Mark gear location on shaft then remove roll pin 7 Remove gear and thrust washer 8 Slide shaft assembly out through bottom of drive tube 9 Reassemble by re...

Page 56: ...as the Rocker arm is raised and lowered as it changes the center of gravity of the carriage Make the float adjustment with the Rocker Arm in the position you most be floating the carriage from cylinde...

Page 57: ...emove rear carriage cover 2 Using bleed kit drain fluid from system 3 Unscrew hydraulic lines 22 and 25 at both ends 4 Unscrew hydraulic line 26 at cylinder fitting 5 Remove upper pivot blocks Note if...

Page 58: ...ot blocks to carriage 12 Install fittings and pivot pin 13 Install hydraulic lines that were removed 14 Bleed hydraulic system following bleed procedure located in maintenance section of this manual 1...

Page 59: ...ir Cylinder Disconnect all electrical and air power before making any repairs 1 Remove upper cover from rocker arm 2 Remove carriage cover plates 3 Remove clamp bar and lever arms 4 Remove air cylinde...

Page 60: ...4 25 HP6A Manual 6 Remove bore length gauge and lower sensor target 7 Remove lower sensor from pivot clamp assembly 8 Remove upper air line oil line and fittings from cylinder 9 Remove lower air line...

Page 61: ...enance 4 26 HP6A Manual 10 Remove pivot blocks for upper pivot clamp assembly 11 Bottom our air cylinder shaft Lift up and rotate pivot clamp assembly 12 Measure and make note of cylinder trunion loca...

Page 62: ...Maintenance 4 27 HP6A Manual 13 Loosen lower pivot blocks 14 Loosen bolts holding trunion to cylinder 15 Tighten recessed set screw to open trunion bore 16 Remove bolts from one pivot block...

Page 63: ...sen set screw and tighten clamping bolts 25 Tighten bolts for upper and lower pivot blocks 26 Move rocker arm up and down checking for freedom of movement If movement is free and smooth remove pivot b...

Page 64: ...ING Disconnect all electrical and air power before making any repairs 1 Remove upper cover from rocker arm 2 Remove carriage cover plate 3 Remove cable C 10 from terminal strip on back side of control...

Page 65: ...4 30 HP6A Manual 5 Remove upper sensor bracket and lock nut 6 Remove bore length gauge and lower sensor target 7 Remove lower sensor from pivot block assembly 8 Remove handle assembly form pivot bloc...

Page 66: ...Maintenance 4 31 HP6A Manual 9 Remove pivot blocks from upper pivot block assembly 10 Remove set screw and pivot pin form pivot block assembly 11 Lower air cylinder shaft...

Page 67: ...Replace pivot block assembly and reverse above procedure to reassemble Make certain that flat on pivot pin aligns with set screw Apply Loctite to set screw and pivot block bolts 14 After hone is reas...

Page 68: ...at the front and rear of this cover 4 Move the lower stop down so the bolt 1 and sensor 2 can be seen above the Rocker Arm when it is brought down to the lower stop 5 Adjust the sensor gap to the bolt...

Page 69: ...t s i1 I I I a RT201A1B Error codes ER01 ER02 EROS ER04 EROS HP6A Watchdog cpu fault LENZ motor drive fault Input volts too low Input volts too high Park limit switch NO NC transition fault 4 34...

Page 70: ...ctory for solenoid or possible board replacement If the head does not feed out when you activate the solenoid manually then you may not be getting air to the solenoid Check the incoming air supply and...

Page 71: ...hen sheared pin is located in hone head assembly If stones lock up the sheared pin is located in the gearbox Symptom Taper or bore not straight There are several items in the honing procedure that if...

Page 72: ...hone head and yoke be sure not to put any upward pressure on the cone 514 9 7A page 7 2 this will cause the driven coupling not to engage correctly with the coupler sleeve When not engaged correctly...

Page 73: ...ssible Cause Solenoid or Board Failure As with all electronic devices solenoids will eventually fail To determine if the solenoid is bad turn the spindle on and press the stroke button Does the stroke...

Page 74: ...mptom Banging at Top of Stroke Possible Cause Upper Sensor has moved It is possible the upper sensor has moved from its factory position Refer to Upper Limit Switch Adjustment in the Maintenance secti...

Page 75: ...Machine Parts 6 1 P6A Manual Chapter 6 Machine Parts Front Right Side View HP6A...

Page 76: ...Machine Parts 6 2 P6A Manual Electrical Wiring Diagram Part 1 Wiring Diagram 514 2 97K...

Page 77: ...Machine Parts 6 3 P6A Manual Electrical Wiring Diagram Part 2...

Page 78: ...Machine Parts 6 4 P6A Manual Electrical Wiring Diagram Part 3...

Page 79: ...Machine Parts 6 5 P6A Manual Air Logic Diagram...

Page 80: ...Machine Parts 6 6 P6A Manual Air System Connections...

Page 81: ...Machine Parts 6 7 P6A Manual Hydraulic Logic Diagram...

Page 82: ...Machine Parts 6 8 P6A Manual Hydraulic System Connections...

Page 83: ...Machine Parts 6 9 P6A Manual Injection Oiler...

Page 84: ...Machine Parts 6 10 P6A Manual Electrical Power Supply Enclosure...

Page 85: ...Machine Parts 6 11 P6A Manual Control Panel...

Page 86: ...Machine Parts 6 12 P6A Manual Carriage...

Page 87: ...Machine Parts 6 13 P6A Manual Front Section Rocker Arm...

Page 88: ...Machine Parts 6 14 P6A Manual Drive Pinion Assembly...

Page 89: ...Machine Parts 6 15 P6A Manual Gear Housing Section...

Page 90: ...Machine Parts 6 16 P6A Manual Carriage Float Clamp...

Page 91: ...Machine Parts 6 17 P6A Manual Stroking Control Air...

Page 92: ...Machine Parts 6 18 P6A Manual Ratchet Actuator Assembly...

Page 93: ...Machine Parts 6 19 P6A Manual Stroking Cylinder...

Page 94: ...Machine Parts 6 20 P6A Manual Upper Limit Assembly...

Page 95: ...Machine Parts 6 21 P6A Manual Hydraulic Cylinder...

Page 96: ...Machine Parts 6 22 P6A Manual Motor Safety Switch...

Page 97: ...Machine Parts 6 23 P6A Manual Pneumatic Power Supply...

Page 98: ...Machine Parts 6 24 P6A Manual Splash Tank Coolant System...

Page 99: ...Machine Parts 6 25 P6A Manual Block Hold Down Fixture Assembly...

Page 100: ...ss of the abrasives can easily lock the hone head in tight bore If the hone is started in the large end of a tapered hole the hone head could bind by the time it reaches the small end of the tapered h...

Page 101: ...Optional Tooling 7 2 HP6A Manual Precision Hone Head...

Page 102: ...Optional Tooling 7 3 HP6A Manual Stone Holder Sleeve Sets...

Page 103: ...3 940 4 380 100 01 111 25 1 5 8 514 9 6E 4 300 4 670 109 22 118 62 1 3 4 514 9 6F 4 440 4 900 112 78 124 46 F S 514 9 4C 4 440 7 360 112 78 136 40 1 7 8 514 9 6G 4 690 5 120 119 13 130 05 2 514 9 6H...

Page 104: ...7 32 1 1 2 514 9 6D 4 285 4 725 108 71 119 95 1 5 8 514 6 9E 4 645 5 015 117 92 127 32 1 3 4 514 9 6F 4 785 5 245 121 48 133 16 F S 514 9 4C 4 785 7 705 121 48 195 64 1 7 8 514 9 6G 5 035 5 465 127 83...

Page 105: ...31 32 1 1 2 514 9 6D 4 44 4 880 112 71 123 95 1 5 8 514 9 6E 4 800 5 170 121 92 131 32 1 3 4 514 9 6F 4 940 5 400 125 48 137 16 F S 514 9 4C 4 940 7 860 125 48 199 64 1 7 8 514 9 6G 45 190 5 620 131 8...

Page 106: ...fied 320M 2 3 4 White 18 22 Ra 514 9 18F Vitrified 400L 2 3 4 Black 10 15 Ra 514 9 18G Vitrified 600L 2 3 4 Orange 5 10 Ra 514 9 18H Vitrified 320K 2 3 4 514 9 20 Vitrified 80L 4 Red 80 95 Ra 514 9 20...

Page 107: ...a 514 9 14X Diamond 325 400 4 24 30 Ra 514 9 14V 514 9 14U 514 9 14C 514 9 14P 514 9 14D 514 9 14L 514 9 14N 514 9 14G 514 9 14S 514 9 21 514 9 14H 514 914Y 514 9 18P Diamond Diamond Diamond Diamond D...

Page 108: ...Optional Tooling 7 9 HP6A Manual Disassembly Instructions...

Page 109: ...Optional Tooling 7 10 HP6A Manual Junior Precision Hone Head...

Page 110: ...Optional Tooling 7 11 HP6A Manual 514 9D Extra Large HD Hone Head Assembly...

Page 111: ...Optional Tooling 7 12 HP6A Manual 514 9D Extra Large HD Hone Head Assembly Parts List...

Page 112: ...Optional Tooling 7 13 HP6A Manual 514 9 4D Sleeve Assembly...

Page 113: ...Optional Tooling 7 14 HP6A Manual 514 9 5T Stone Holder Set...

Page 114: ...Optional Tooling 7 15 HP6A Manual Auxiliary Sump Tank...

Page 115: ...Optional Tooling 7 16 HP6A Manual V 71 Fixture...

Page 116: ...Optional Tooling 7 17 HP6A Manual Stone Depth Assembly...

Page 117: ...ead into cylinder and touch the bottom of the stones to the upper surface of the hook Lock this lower limit setting in the stroking cylinder Setting lower travel limit with obstructions 1 Place stone...

Page 118: ...Optional Tooling 7 19 HP6A Manual Block Hold Down Clamp Assembly...

Page 119: ...Optional Tooling 7 20 HP6A Manual 514 7B CYLINDER SLEEVE FIXTURE...

Page 120: ...Optional Tooling 7 21 HP6A Manual 514 2 39S Optional Filter System...

Page 121: ...information contact your local marketing office III INGREDIENTS WT PCT EXPOSURE LIMITS SOURCES Approx MG M3 PPM and notes Hazardous ingredients None Other ingredients Refined mineral oils 95 Additive...

Page 122: ...aceous earth etc Shovel up and dispose of at an appropriate waste disposal facility in accordance with current applicable laws and regulations and product characteristics at time of disposal Waste man...

Page 123: ...nd determined to be hazardous RCRA information The unused product in our opinion is not specifically listed by the EPA as a hazardous waste 40 CFR part 261D does not exhibit the hazardous characterist...

Page 124: ...and water Launder contaminated clothing before reuse Avoid wearing of clothing soaked with fluid Avoid prolonged inhalation of mists or vapors When use conditions are likely to result in excessive mi...

Page 125: ...maintenance coolant is a must ROTTLER Coolant is a great choice for general machining operations because of its excellent detergency anti corrosion and stable performance characteristics ROTTLER Coola...

Page 126: ...inding fluid concentrate See Section II SECTION II INGREDIENTS CAS Registry Wt Chemical Name s Listed as a carcinogen in NTP IARC or OSHA1910 z specify 102 71 6 1 9 Triethanolamine ACGIH TLV TWA 5mg m...

Page 127: ...ye Contact Skin Contact X Ingestion Emergency and First Aid Procedures Eyes Flush with cool clean water for at least 15 minutes Skin Wash with soap and warm water Inhalation Remove to fresh air Ingest...

Page 128: ...Special _ Not normally required None _ Mechanical general specify rate Other _ General room ventilation should be sufficient None Protective Gloves specify type Eye Protection specify type None Safety...

Page 129: ...p www exxon com http www mobil com SECTION 2 COMPOSITION INFORMATION ON INGREDIENTS No Reportable Hazardous Substance s or Complex Substance s SECTION 3 HAZARDS IDENTIFICATION This material is not con...

Page 130: ...ntly reduce the ultimate extent of injury EYE CONTACT Flush thoroughly with water If irritation occurs get medical assistance INGESTION First aid is normally not required Seek medical attention if dis...

Page 131: ...and in the case of a water spill wave and current direction and speed may greatly influence the appropriate action to be taken For this reason local experts should be consulted Note Local regulations...

Page 132: ...vided is based on published literature and glove manufacturer data Work conditions can greatly effect glove durability inspect and replace worn or damaged gloves The types of gloves to be considered f...

Page 133: ...Octanol Water Partition Coefficient 3 5 Solubility in Water Negligible Viscosity 67 9 cSt 67 9 mm2 sec at 40 C 8 7 cSt 8 7 mm2 sec at 100C Oxidizing Properties See Sections 3 15 16 OTHER INFORMATION...

Page 134: ...ot sensitizing in test animals Additional information is available by request The following ingredients are cited on the lists below None REGULATORY LISTS SEARCHED 1 NTP CARC 3 IARC 1 5 IARC 2B 2 NTP...

Page 135: ...SURIZE CUT WELD BRAZE SOLDER DRILL GRIND OR EXPOSE SUCH CONTAINERS TO HEAT FLAME SPARKS STATIC ELECTRICITY OR OTHER SOURCES OF IGNITION THEY MAY EXPLODE AND CAUSE INJURY OR DEATH Do not attempt to ref...

Page 136: ...Material Data Safety Sheets 8 16 HP6A Manual MOBIL DTE OIL LIGHT...

Page 137: ...Material Data Safety Sheets 8 17 HP6A Manual...

Page 138: ...Material Data Safety Sheets 8 18 HP6A Manual...

Page 139: ...Material Data Safety Sheets 8 19 HP6A Manual...

Page 140: ...Material Data Safety Sheets 8 20 HP6A Manual...

Page 141: ...d hazardous according to regulatory guidelines See section 15 EMERGENCY OVERVIEW Light Amber Liquid Note Pressurized mists may form a flammable mixture DOT ERG No NA POTENTIAL HEALTH EFFECTS Under nor...

Page 142: ...eporting of spills releases that could reach any waterway including intermittent dry creeks Report spill release to Coast Guard National Response Center toll free number 800 424 8802 In case of accide...

Page 143: ...TILATION If mists are generated use adequate ventilation local exhaust or enclosures to control below exposure limits RESPIRATORY PROTECTION If mists are generated and or when ventilation is not adequ...

Page 144: ...in the lung to the aerosolized mineral oil The presence of additives in other tested formulations in approximately the same amounts as in the present formulation did not alter the observed effects SUB...

Page 145: ...AL CONSIDERATIONS WASTE DISPOSAL Product is suitable for burning in an enclosed controlled burner for fuel value Such burning may be limited pursuant to the Resource Conservation and Recovery Act In a...

Page 146: ...Material Data Safety Sheets 8 26 HP6A Manual Unoba EP Grease...

Page 147: ...Material Data Safety Sheets 8 27 HP6A Manual...

Page 148: ...Material Data Safety Sheets 8 28 HP6A Manual...

Page 149: ...Material Data Safety Sheets 8 29 HP6A Manual...

Page 150: ...Material Data Safety Sheets 8 30 HP6A Manual...

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