ROTOTILT Komatsu PC210 Translation Of The Original Instructions Download Page 1 | Manualshive

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2018-06-28

_0000

2200441

Control System - ICS

PC210, PC228, PC240, PC290 & PC360

Komatsu

Translation of the Original Instructions

_EN

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Summary of Contents for Komatsu PC210

Page 1: ...2018 06 28 _0000 2200441 Control System ICS PC210 PC228 PC240 PC290 PC360 Komatsu Translation of the Original Instructions _EN...

Page 2: ...base machine functions are ordered separately 4 Locking cylinder sensor ICS SecureLock LED lighting ICS SecureLock 5 Valve block Electric swivel 6 Rototilt control unit TCU Zero position sensor ICS s...

Page 3: ...trol unit TCU The control unit receives signals from the cab control unit and from sensors in Rototilt Rototilt control unit sends signals to valves and LED lamp There is a sensor in the Rototilt cont...

Page 4: ...8 pole connector on the stick is connected a flow is regulated parallel to the valves on Rototilt and the hydraulic flow is adjusted to this The flow runs in one direction only Regulation of extra hyd...

Page 5: ...Signal horn Tilt Option 2 5410447 Slope Grapple Decal Option 1 EN Handle Functions Index Finger Side Extra machine Quick Coupler Locking function Power Rotation Option 1 Activate track steering Grappl...

Page 6: ...When using Rototilt the base machine s pedals must not be used to regulate the oil flow A calibrated ICS system provides each system with its optimal flow The Rototilt can be seriously damaged if the...

Page 7: ...old switch when the intended level is reached with roller for Extra 2 Press and hold the switch for 0 5 seconds The next time the switch is pressed for the hold function the function and flow stop IMP...

Page 8: ...Check that the display shows the start menu The icon for the quick coupler locking function is shown above the green function key First press the green function key and release it The buzzer in the c...

Page 9: ...close the lock Pressurising is for a preset period of maximum 12 seconds The default time can be checked on the display Menu Settings The switch must be switched on and then off again to repressurise...

Page 10: ...k coupler shows that the quick coupler locking function is in the locked position Inspect the quick coupler locking function i INFO If the quick coupler locking function is in the closed position when...

Page 11: ...n key The buzzer warning signal stops Return to the start menu using any key A visual warning will be shown at 30 second intervals as long as Rototilt is running without a tool and remains visible unt...

Page 12: ...vents accidental opening of the machine coupler Disconnect the Rototilt contact Remove the safety plug and connect it to the boom harness contact Control of the machine coupler works normally again Op...

Page 13: ...ler for the tilt function Press and hold the switch for 0 5 seconds The next time the switch Hold is pressed the function releases and the flow ceases On Off control Switch for the pulse function star...

Page 14: ...8 Settings C Icons are shown on the bottom bar At the left edge the icons indicate which function or function key activates in the current view The current profile is shown in the right corner D The d...

Page 15: ...be saved in a profile are speed roller direction and position of tilt or rotation Make the settings under each menu and save to the active operator profile Profiles 1 4 are available to users of the...

Page 16: ...ndles have been replaced with handles adapted to the control system Carefully check the changed functions for both the base machine excavator and alternative control i INFO Profile 0 is reserved for t...

Page 17: ...holding switch 1 left handle depressed and at the same time pulling roller B with the tilt function default roller B right handle Set position Select the set position and press OK to save the current...

Page 18: ...tion a certain margin of error 5 is allowed The angle of the tiltrotator in relation to the base machine excavator stick shall be 0 Perform a visual check to ensure that this is the case Select the al...

Page 19: ...le This is generally located on the right handle check against the handle sticker The function is only active in this view Shake function Frequency Select Frequency and adjust the frequency of the sha...

Page 20: ...th the switch via the Angles menu On off Double Feeder must be confirmed with OK The function is only active in this view See Operation of extra hydraulics System Information Serial number The tiltrot...

Page 21: ...Rototilt Instructions for Use Reminder other interval The system also shows reminders for every 40th 160th and 500th hour of operation See the Rototilt Instructions for Use IMPORTANT Detailed informat...

Page 22: ...mation is displayed in display Troubleshooting ICS Historical alarms Previous alarms can be read on the historical alarms submenu The operator can delete this list Press the left function key blue to...

Page 23: ...rollers shut off levers and switches A non calibrated roller is red and shows voltage V instead of percent Output signals The menu shows the current for each output signal Use the arrow keys to see th...

Page 24: ...hine coupler quick coupler excavator locking wedge 3 If the tiltrotator is equipped with the option QuickChange the quick coupler is shown with an alternative icon see Coupler Sensor Troubleshooting o...

Page 25: ...locking pistons 3 see figure Sensor faults are indicated if the tool is engaged in the wrong order Sensor faults are indicated during oper ation if the control system loses contact with any of the se...

Page 26: ...onnections A Circuit A connection B Circuit B connection P Pump connection T Return to Tank connection T2 Return to Tank from Coupler Only X systems T4 Drain connection For optimum performance and ser...

Page 27: ...Rototilt Group AB 2018 08 10 schema 2 Hydraulics Schematic ICS Basic HF Rototilt R4 R8 English EN EN 2200441_ _0000...

Page 28: ...Rototilt Group AB 2018 08 10 schema 3 Hydraulics Schematic ICS Basic Q Q HF Rototilt R4 R8 English EN EN 2200441_ _0000...

Page 29: ...F Rototilt R4 R8 IMPORTANT Connection T2 must be connected to a separate non pressurized return line directly connected to the tank IMPORTANT Connection T2 must be connected to a separate non pressuri...

Page 30: ...up AB 2018 08 10 schema 5 5 6 1 2 3 3 2 1 1 2 3 1 2 3 1 2 3 1 2 3 Only with secure lock and sensor equiped Rototilt Harness Rototilt Harness A option oilquick R2 R8 Harness A CAN J1939 English EN EN 2...

Page 31: ...Rototilt Group AB 2018 08 10 schema 6 R3 R8 Harness C R2 R8 Harness B English EN EN 2200441_ _0000...

Page 32: ...own White Brown White Electric swivel 7 wires LED lamp Locking cylinder sensor Secure Lock only Each el swivel have a number of wires available for optional connection Cituated inside heat shrink tubi...

Page 33: ...Rototilt Group AB 2018 08 10 schema 8 Machine Wiring ICS English EN EN 2200441_ _0000...

Page 34: ...gged and clamp to appropriate harness to keep from damage When applicable Remove plug and connect to corresponding connector for Machine Coupler with option Secure Lock Extension Harness Shunt option...

Page 35: ...ing the alarms below consult the alarmlist in the display 1 Sensor circuit error coupler Input signal fault from the coupler sensor Check the harness in terms of crush damage or open circuit Check the...

Page 36: ...Check harness connectors and base machine lever switch Contact service workshop 17 Coupler function disabled Coupler error Check specific error repair and restart 18 Double shunt active No tiltrotato...

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