Roto-Mix 425 Operator'S Manual Download Page 7

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Page 7

TABLE OF CONTENTS

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
WARRANT

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . .

THREE-YEAR LIMITED WARRANTY-ELECTRONIC SCALE PRODUCTS . . . . . . . . . . . . . . . 6

SAFETY- TRAILER MIXER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

SAFETY DECALS - TRAILER MIXER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

SAFETY - TRUCK MIXER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

SAFETY DECALS - TRUCK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

MIXER SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

DIMENSIONAL DATA - TRAILER MOUNT . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

DIMENSIONAL DATA - TRUCK MOUNT. . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

MIXING CAPACITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

ROUGHAGE LENGTH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

USE OF BALED HAY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

LOADING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

MIXING TIME. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

SHEAR PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

TRACTOR DRAWBAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

TRACTOR HYDRAULIC SYSTEM RECOMMENDATIONS . . . . . . . . . . . . . . . . . . . 20

TRUCK RECOMMENDATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

TRAILER OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

PTO ENGAGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

CORNERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

DISCHARGING FEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

SCALE SWING MOUNT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

OPTIONAL SINGLE VALVE CONVERSION . . . . . . . . . . . . . . . . . . . . . . . . . 21

SCALE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

TRANSPORTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

TRUCK OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

TRUCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

PTO ENGAGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

PUMP ENGAGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

DISCHARGING FEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

SCALE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

ADJUSTMENTS - TRAILER & TRUCK MOUNTS . . . . . . . . . . . . . . . . . . . . . . . . 24

DISCHARGE CONVEYOR HEIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

CONVEYOR DRIVE CHAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

CHAIN IDLER SPRINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

TRAILER HITCH CLEVIS ADJUSTMENT (TRAILER MOUNT ONLY) . . . . . . . . . . . . . . . 24

ADJUSTMENT OF FOLDING CHUTE . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

DRIVE CHAIN ROUTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

LUBRICATION - TRAILER MOUNTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

LUBRICATION - TRUCK MOUNT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

TRUCK AND TRAILER OPTIONAL

COMPONENT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

INSTALLING EXTENDED CONVEYOR (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . 29

INSTALLING CHUTE AND PIVOT BAR (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . 30

INSTALLING BAFFLE

(OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

INSTALLING SINGLE PAIR HYDRAULIC VALVE (OPTIONAL - TRAILER MOUNT ONLY)) . . . . . . 31

SCALE MOUNTING (TRUCK MOUNT ONLY) . . . . . . . . . . . . . . . . . . . . . . . . 32

CLEARANCE LIGHTS (TRUCK MOUNT ONLY) . . . . . . . . . . . . . . . . . . . . . . . 32

INSTALLING SCALE TRACTOR SOCKET (SHIPPED WITH TRAILER MOUNTED MIXER) . . . . . . 33

INSTALLING BATTERY ON MIXER (TRAILER MOUNT ONLY) . . . . . . . . . . . . . . . . . 33

REPAIR PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

FINAL FACTORY INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Summary of Contents for 425

Page 1: ... MASTER TRUCK AND TRAILER MIXERS OPERATOR S MANUAL INSTALLATION INSTRUCTIONS AND PARTS ROTO MIX LLC P O BOX 1724 2205 E Wyatt Earp Blvd Dodge City Kansas 67801 620 225 1142 ROTO MIX 2006 SERIAL NUMBER ____________ 441915 08 17 Printed in U S A OSWALT ...

Page 2: ...te For information on ordering repair parts refer to the Repair Parts section at the back of this book The serial number and model number tag is located on a metal plate which is attached on the inside of the lower left front structure viewed from behind the mixer These numbers should be recorded on the Registra tion and Inspection Certificate for your reference and for proper identification of yo...

Page 3: ...losure for alignment and proper chain tensions q Check oil level of rear drive enclosure q Check main drive shaft for proper installation and clearance q Check hoses for correct clearance and fittings for leaks q Check U joint for timing and installation q Check frame box mounting points for proper installation q Check auger bearings for correct installation and grease bearings q Check for trash o...

Page 4: ...AREA AND FIRMLY AFFIX THE OSWALT WARRANTY REGISTRATION CERTIFICATE ON THIS PAGE DEALER Please fill out the attached Warranty Registration Certificate completely Remove the postage paid card at the perforation and deposit in the mail ...

Page 5: ...ct are included in and covered by said warranty then such defective part or parts shall promptly be replaced without charge to the purchaser F O B the ROTO MIX plant Product Registration It is a condition of this warranty that the original purchaser must fill out the warranty card furnished by ROTO MIX and that it be returned to ROTO MIX within 10 days of purchase and be recorded in ROTO MIX s own...

Page 6: ...fective replacement parts for units that are beyond the original product warranty will be limited to replacement of the failed part Failures that are due to damage improper installation lack of maintenance or improper operation will not be covered ROTO MIX 2205 East Wyatt Earp Blvd Dodge City KS 67801 620 225 1142 Fax 620 225 6370 Lubricants Filters Hoses Tires Augers Wipers Chains Idlers Batterie...

Page 7: ...OPERATION 23 TRUCK 23 PTO ENGAGEMENT 23 PUMP ENGAGEMENT 23 DISCHARGING FEED 23 SCALE SYSTEM 23 ADJUSTMENTS TRAILER TRUCK MOUNTS 24 DISCHARGE CONVEYOR HEIGHT 24 CONVEYOR DRIVE CHAIN 24 CHAIN IDLER SPRINGS 24 TRAILER HITCH CLEVIS ADJUSTMENT TRAILER MOUNT ONLY 24 ADJUSTMENT OF FOLDING CHUTE 24 DRIVE CHAIN ROUTING 25 LUBRICATION TRAILER MOUNTS 26 LUBRICATION TRUCK MOUNT 27 TROUBLESHOOTING 28 TRUCK AND...

Page 8: ...lly hazardous situation that if not avoided could result in death or se rious injury and includes hazards that are exposed when guards are removed Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury READ ALL SIGNS ON THE MACHINE AND IN THIS MANUAL REPLACE ANY LOST OR DAMAGED SIGN BY ORDERING THE PART NUMBERS SHOWN ON THE SAFETY DECAL PAGE A B D E ...

Page 9: ...R DECAL A B157506 DECAL B 157511 DECAL C 152545 DECAL D 154576 DECAL E 154579 DECAL F 154583 DECAL G 154578 DECAL H 143553 DECAL I 157509s DECAL J 157505 DECAL K SW104 DECAL L 157510 NOTE Complete decal kit all sizes and models 160412 ...

Page 10: ...Page 10 SAFETY TRUCK MIXER A G E D K I L I F I C I READ ALL SIGNS ON THE MACHINE AND IN THIS MANUAL REPLACE ANY LOST OR DAMAGED SIGN BY ORDERING THE PART NUMBERS SHOWN ON THE SAFETY DECAL PAGE ...

Page 11: ...Page 11 SAFETY DECALS TRUCK DECAL A B157506 DECAL C 152545 DECAL D 154576 DECAL E 154579 DECAL F 154583 DECAL G 154578 DECAL I 157509s DECAL K SW104 DECAL L 157510 ...

Page 12: ...ry or death THERE ARE INHERENT HAZARDS ASSOCIATED WITH THE OPERATION OF YOUR MIXER FOR YOUR SAFETY Do Not Operate Service Inspect Or Otherwise Handle This Equipment Unless You Have Read The Owner s Manual And Have Been Properly Trained In Its Intended Usage Require All Personnel Who Will Operate This Machinery Or Perform Service To Read And Understand The Safe Operating Practices And Safety Precau...

Page 13: ...Mixer While It Is In Motion Before Entering Mixing Chamber Or Servicing Stationary Mixer Disconnect Main Power Source And Lock The Disconnect Device In Off Position To Prevent Accidental Start up Do Not Work Under A Trailer Mixer Without Supporting With Suitable Support Stands Do Not Work Under A Trailer Or Truck Mixer Without Blocking The Wheels To Prevent Rolling FAILURE TO HEED MAY RESULT IN SE...

Page 14: ...Page 14 DIMENSIONAL DATA TRAILER MOUNT ...

Page 15: ...8 50 9 119 4 138 0 58 9 133 0 55 5 46 8 121 9 141 0 53 0 135 8 50 1 42 6 123 8 143 4 47 0 137 9 44 7 38 4 125 3 145 2 40 9 139 5 39 2 34 1 126 3 146 4 34 7 140 5 33 5 29 8 126 9 146 9 28 4 141 0 27 8 23 4 127 0 146 8 21 9 140 8 21 9 20 9 126 8 146 1 15 4 140 1 16 0 16 4 126 0 144 7 8 7 138 8 9 9 11 8 124 8 Hole 11 fully extended 142 4 2 0 136 7 3 8 7 3 123 0 Hole 10 Hole 1 Hole 2 Hole 3 Hole 4 Hol...

Page 16: ...Page 16 DIMENSIONAL DATA TRUCK MOUNT ...

Page 17: ...6 7 27 4 30 8 103 0 PIN DIM DIM DIM DIM DIM DIM Position A B A B C D Storage 124 3 91 6 120 6 86 9 75 3 112 5 Hole 1 132 7 82 3 128 2 78 4 68 5 118 0 Hole 2 136 6 76 5 131 6 73 1 64 4 120 5 Hole 3 139 6 70 6 134 4 67 7 60 2 122 4 Hole 4 142 0 64 6 136 5 62 3 56 0 123 9 Hole 5 143 8 58 5 138 1 56 8 51 7 124 9 Hole 6 145 0 52 3 139 1 51 1 47 4 125 5 Hole 7 145 5 46 0 139 6 45 4 41 0 125 6 Hole 8 145...

Page 18: ...The loading sequence depends on the type of feed be ing used For this reason we offer a few suggested loading sequences to maximize mixer performance and avoid equipment failure NOTE When is doubt throw in a half bale of the questionable feed to insure hay breaks apart and does not wind or wad in the mixer For a ration utilizing dry hay the ingredients can be all added at one time and then mixed T...

Page 19: ...e back of the mixer just in front of the oil bath drive housing see figure 1 Extra shear bolts are located in a holder on the right side of the rear structure see figure 2 TRACTOR DRAWBAR Set tractor drawbar as shown in figure 3 FAILURE TO SET DRAWBAR PROPERLY MAY CAUSE SHAFT TO OVER EXTEND AND SEPARATE OR BEND WHEN CORNERING OR TRANSPORTING RESULTING IN DEATH OR PER SONAL INJURY Page 19 FIGURE 1 ...

Page 20: ...son MT 653 PTO The first choice of PTO is a hydraulic shift PTO Hotshift rated at 300 ft lbs output torque with a pressurized lubrication system Rotation should be of engine rotation and at a percentage of engine speed of approximately 130 Truck Minimum GVWR 32 900 lbs GVWR necessary to carry fully loaded mixer Rear Axle Minimum Capacity 21 900 lbs single axle Front Axle Minimum Capacity 11 000 lb...

Page 21: ...are required To discharge feed move the hydraulic valve lever on the tractor to tilt the conveyor and open the door Move the other lever to start the conveyor chain Start the PTO The discharge rate can be controlled by the posi tion of the door and the transmission gear selected Reverse this process when through discharging SCALE SWING MOUNT The scale head is mounted to a swing arm The swing arm i...

Page 22: ...e length of the safety chain is not to be any longer than necessary to turn without interference If any chain lengths or attachment hardware are broken or stretched repair before using Store chain so it does not corrode or become damaged Do not use this chain for other implements because the strength and length of chain may not be adequate Identify this chain for use on this particular mixer The r...

Page 23: ...pressure filter a frame mounted reservoir and associ ated hydraulic hoses All hydraulic functions are con trolled via a cab mounted switch box See Figure 5 for specific switch functions and locations To engage the hydraulic clutch pump move the Pump switch to ON Unlike with trailer mounted units where these functions are all sequenced to provide proper operation the multiple function solenoid valv...

Page 24: ... achieve the proper chain tension a full chain link should be re moved and replaced with an offset link TRAILER HITCH CLEVIS ADJUSTMENT TRAILER MOUNT ONLY Mixer should be approximately level when attached to the tractor Adjust clevis by changing hole location on tongue Hitch Pin Size 1 x 6 ADJUSTMENT OF FOLDING CHUTE The discharge chute is controlled actuated using a hy draulic cylinder located on...

Page 25: ...Moving the collar down the rod will leave more of the cyl inder rod exposed when fully retracted causing the chute to fold up less when the conveyor is raised to the storage position Moving the collar further up the rod causes the chute to fold more Standard conveyors typically need to have the stop collar set down the rod to prevent the chute from contacting the mixer body Due to their lon ger le...

Page 26: ...BRICATION INTERVAL A Rear Drive Oil SAE 30 Check Every 60 Days Change If Contaminated B Conveyor Chain Light Weight Oil Brush On Lightly Every 40 Hours Of Operation C All Drive Shaft Bearings Standard All Purpose Grease One Pump Every 8 Hours Of Opera tion D Conveyor Bearings Standard All Purpose Grease One Pump Every 8 Hours Of Opera tion E Bearings In Rear Drive Standard All Purpose Grease Three...

Page 27: ...gs Standard All Purpose Grease One Pump Every 8 Hours Of Opera tion D Conveyor Bearings Standard All Purpose Grease One Pump Every 8 Hours Of Opera tion E Bearings In Rear Drive Standard All Purpose Grease Three pumps every 8 hrs For each zerk in grease bank F Guides For Discharge Door Standard All Purpose Grease Lubricate Every 40 Hours Of Opera tion G Gearbox SAE90 All Purpose Gear Lube Change A...

Page 28: ...ength Decrease The Size Of Load Being Mixed And or Use Materials Chopped To 1 1 2 Or Less Length Conveyor Plugging Before The Door Is Opened The Conveyor Must Be Running Vibration Or Growling In Rear Struc ture Drive Sprockets Out Of Lline Check And Realign Universal Joints Out Of Alignment Check And Realign Worn Out Bearing Replace Bearing Chains Jumping Sprocket Teeth Idler Spings Loose Adjust I...

Page 29: ...3 Lift end of conveyor up so pin can be installed in end of telescoping fold limiter bar to hold up conveyor 4 Install pin to attach hydraulic cylinder to conveyor 5 Install hydraulic motor on conveyor as shown in fig ure 12 and connect hydraulic piping Page 29 FIGURE 11 EXTENDED CONVEYOR INSTALLATION FIGURE 12 HYDRAULIC MOTOR INSTALLATION 3 8x7 1 2 BOLT 2 WOODRUFF KEYS COUPLING TORQUE ARM HYDRAUL...

Page 30: ...rease the amount the chute folds move the collar further up the rod Standard conveyers typically need to have the stop collar set down the rod to prevent the chute from contacting the mixer body Due to their longer length extended conveyors typically can have the stop collar set at the top of the cylinder Further adjustment of the chute position can be achieved by threading the Cylin der Extension...

Page 31: ... bracket on top of belt shield 2 Remove bracket from PTO shield 3 Install hydraulic valve from kit 4 Attach two hoses to top of valve These hoses go to tractor 5 Attach hoses to pressure relief block and hydraulic conveyor motor as shown in figure 15 6 Attach rope to valve handle and fasten to tractor in a convenient spot Page 31 FIGURE 14 BAFFLE INSTALLATION SUPPORT BRACKET 3 8x1 HHCS FLANGE SECU...

Page 32: ...RANCE LIGHTS TRUCK MOUNT ONLY Rear mixer mounted clearance lights and bunk spot lights are optional equipment on truck mounted mixers The rear clearance light and rear bunk light are mounted to a full width light bar which mounts to the mixer using existing Tuff Glide Extension mounting holes The front bunk light mounted above the con veyer area and the front clearance lights mounted on the front ...

Page 33: ...NSTALLING BATTERY ON MIXER TRAILER MOUNT ONLY NOTE Tractor socket shipped with mixer is not used when a battery is installed on the mixer 1 Open cover on battery box See figure 17 2 Position 12 VDC automotive battery on battery shelf 3 Connect charging wires to battery positive and neg ative terminals see figure 17 4 Connect scale head power cord see figure 18 Cord to run through side of battery b...

Page 34: ...SE BANK ASSEMBLY A Top LH Auger B Top RH Auger C Bottom LH Auger D Bottom RH Auger E Jackshaft Front F Jackkshaft Rear G Input Shaft Front H Input Shaft Rear I Aux Jackshaft Front J Aux Jackshaft Rear REPAIR PARTS ...

Page 35: ...6988 Grease Line 42 5 2 159472 Grease Line 80 5 3 156987 Grease Line 33 25 4 159473 Grease Line 60 5 5 156990 Grease Line 70 5 6 156989 Grease Line 46 5 7 PF305 Connector Banklube 8 PF316 Nut Lock 1 8 NPSM 9 P3337 Zerk Grease 10 152358 Street Elbow 90 1 4 NPT ...

Page 36: ...Page 36 BASIC BODY GROUP 425 500 575 TRAILER MOUNT ...

Page 37: ...162 157162 157162 Hinge Pin 11 P465 P465 P465 Lock Washer 3 8 ZP 12 P5512 P5512 P5512 HHCS 3 8 16 x 1 1 4 ZP GR5 13 157539 157539 157539 Scale Head Bracket 14 157096 157096 157096 Friction Pad 15 V180192 V180192 V180192 Screw HHCS 1 2 13 x 3 1 2 GR5 19 P1400 P1400 P1400 Lock Nut 1 2 13 ZP 20 P5645 P5645 P5645 HHCS 1 2 13 x 4 1 2 ZP GR5 22 P5614 P5614 P5614 Flange Nut 3 8 16 ZP 23 102204 102204 102...

Page 38: ...Page 38 BASIC BODY GROUP TRUCK MOUNT ...

Page 39: ...cale Indicator Bracket LH 6 157102 157073 T Guide Extension 159610 Rear T Guide Extension Section 159611 Front T Guide Extension Section 159612 Extension Splice 7 160082 160082 160082 Tyrel Remote Indicator Mount 157321 157321 157321 EZ Remote Indicator Mount 8 159407 159286 159408 Shell 9 P5614 P5614 P5614 Flange Nut 3 8 16 ZP 10 102204 102204 102204 Carriage Bolt 3 8 16 x 3 4 ZP GR5 11 P5129 P51...

Page 40: ...Page 40 TRUCK MOUNT GROUP ...

Page 41: ...09 CT Outer Saddle Mount 19 159913 CT Inner Saddle Truck Mount 20 159917 Cross Supt CT Saddle Mount 21 P5630 Screw HHCS 1 2 13 x 1 25 ZP GR5 22 P5631 Nut Hex 1 2 13 Serrated Flange 23 114809 HHCS 1 2 13 x 1 75 ZP GR5 24 19225 HHCS 1 2 13 x 2 0 ZP GR5 25 160245 Auxiliary Truck Mount Assembly 26 160057 Weld Anti Sail 27 160230 Mud Flap Rear 28 160231 Mud Flap Front 29 159951 Fender 30 222406 Angle 5...

Page 42: ...Page 42 BASIC BODY GROUP425 500 575 ...

Page 43: ...8 Hold Down 38 19 159857 159857 159857 Hold Down 21 5 20 157024 157348 157348 Center Hold Down Front 21 157024 157024 157348 Center Hold Down Rear 22 159841 159841 159841 Liner Side 23 159650 159651 159652 Hay Shelf 24 847121 847121 847121 Carriage Bolt 3 8 x16 x 1 1 4 Stainless Steel 25 159856 159856 159856 Hold Down 44 5 26 159842 159843 159844 Liner Side 27 159918 159918 Hold Down Side 15 5 w H...

Page 44: ...Page 44 425 500 575 TRAILER GROUP ...

Page 45: ...18 V428465 V428465 V428465 HHCS 3 4 10 x 1 1 4 ZN GR5 19 19511 19511 19511 HHCS 3 4 10 x 2 1 2 ZP GR5 20 160072 160072 160072 HHCS 1 2 13 x 7 ZP GR8 21 P1400 P1400 P1400 Lock Nut 1 2 13 ZP 22 19510 19510 19510 HHCS 3 4 10 x 2 ZP GR5 23 P5630 P5630 P5630 HHCS 1 2 13 x 1 1 4 ZP GR5 24 P5631 P5631 P5631 Flange Nut 1 2 13 ZP 25 19226 19226 19226 HHCS 5 8 11 x 2 ZP GR5 26 141763 141763 141763 Hex Nut 5...

Page 46: ...Page 46 HUB SPINDLE ...

Page 47: ...00 7 159452 159452 Brg Cone Timken 460 8 835163 160067 Brg Cone Timken 39585 12000 33275 15000 9 835165 160068 Brg Cup Timken 39520 12000 33462 15000 10 159454 160069 Seal Oil 3 0 Dia Shaft 12000 3 375 Dia Shaft 15000 11 159453 159453 Bolt Wheel Incl w Hub 12 V120834 V120834 SCR HHCS 5 16 5 ZP Gr5 13 156515 156515 Nut Bud 3 4 16 14 159451 159451 Brg Cup Timken 453A 15 160075 Hub Assembly Includes ...

Page 48: ...Page 48 425 500 575 AUGERS AND COMPONENT PARTS ...

Page 49: ...saw Auger RH Top Optional 158766 158774 158782 Auger RH Top 5 158763 158775 158779 Haysaw Auger LH Bottom Optional 158767 158771 158783 Auger LH Bottom 6 158764 158776 158780 Haysaw Auger RH Bottom Optional 158768 158772 158784 Auger RH Bottom 7 157222 157222 157222 HHCS 7 8 9 x 1 75 ZP GR5 8 157221 157221 157221 Lock Washer 7 8 ZP 9 95205 95205 95205 HHCS 5 8 11 x 1 5 ZP GR5 10 141763 141763 1417...

Page 50: ...Page 50 INPUT DRIVE TRAILER MOUNT ...

Page 51: ...wer Shaft Guard 47 9 V90723 V90723 V90723 Woodruff Key 1212 10 156921 156921 156921 PTO Shaft 35R w Guard 23 P2977 P2977 P2977 Jam Nut 3 8 NC 24 140747 140747 140747 SQ Head Set Screw 3 8 NCx1 25 P443 P443 P443 Hex Nut 3 8 NC 26 P465 P465 P465 Lock Washer 3 8 27 P5612 P5612 P5612 Hex Bolt 3 8 NC x 2 1 2 33 P5659 P5659 P5659 HHCS 5 16 18 x 2 ZP GR5 Shear Bolt 34 P442 P442 P442 Hex Nut 5 16 18 ZP 35...

Page 52: ...35R Cross Bearing Kit 4 N A Yoke And Shaft 5 161559 Guard Repair Kit Outer 6 152556 Safety Sign 7 161556 Guard Set 9 152559 Safety Sign 10 161560 Guard Repair Kit Inner 11 N A Yoke Tube Slip Sleeve 12 161294 Yoke 13 P1369 Set Screw 375 16 x 38 Lg Knurled Cup Point A 161558 Joint Shaft Half Assy W Gaurd B 161554 Joint Shaft Half Assy C 161557 Joint Shaft Half Assy W Gaurd D 161555 Joint Shaft Half ...

Page 53: ...5R Cross Bearing Kit 4 N A Yoke And Shaft 5 152555 Nylon Repair Kit 6 V94163 Centralizer 7 152556 Safety Sign 8 160463 Outer Gaurd 9 160465 Inner Gaurd 10 152559 Safety Sign 11 N A Yoke Tube Slip Sleeve 12 161294 Yoke 13 P1369 Set Screw 375 16 x 38 Lg Knurled Cup Point A 161295 Joint Shaft Half Assy W Gaurd B N A Joint Shaft Half Assy C 161296 Joint Shaft Half Assy W Gaurd D N A Joint Shaft Half A...

Page 54: ...Page 54 INPUT DRIVE TRUCK MOUNT ...

Page 55: ...60392 Cross Bearing Kit 1550 18 160393 160393 160393 Slip Yoke Assembly 1550 18a 160394 160394 160394 Tube Shaft 1550 19 160396 160396 160396 Tube 1550 19a 160395 160395 160395 Tube Yoke 1550 20 160391 160391 160391 Flange Yoke 1550 20a 160457 160457 160457 Yoke 1 44 1550 21 847360 847360 847360 U Bolt 5 8 11 x 10 5 Sq 22 P3039 P3039 P3039 Hex Nut 5 8 11 Lock 23 160246 160008 160132 Input Shaft 24...

Page 56: ...Page 56 TOP LEFT AND BOTTOM RIGHT AUGER DRIVE Not Illustrated Roller Chain Connector Links 830875 120 Connector 830876 120 Offset 836245 140 Connector 836246 140 Offset ...

Page 57: ...re 6 Bolt 19 156298 Flange Bearing 1 938 20 159195 Idler Shaft 21 158869 Input Stub Shaft 22 V94128 Bearing Flanged Housed 2 ID 23 158761 Idler Arm 24 158756 Idler Stand 1 75 25 19226 HHCS 5 8 11 x 2 ZP GR5 26 P468 Lock Washer 5 8 ZP 27 P946 Hex Nut 5 8 11 ZP 28 P5623 HHCS 1 2 13 x 1 1 2 ZP GR5 29 157283 Rubber Washer 1 2 30 P467 Lock Washer 1 2 ZP 31 P445 Hex Nut 1 2 13 ZP 32 P5664 HHCS 3 4 10 x ...

Page 58: ...Page 58 BOTTOM LEFT AND TOP RIGHT AUGER DRIVE Not Illustrated Roller Chain Connector Links 830875 120 Connector 830876 120 Offset 836245 140 Connector 836246 140 Offset ...

Page 59: ...ocket 140A60 x 1 75 Bore 6 Bolt 7 158881 Sprocket 120A45 x 1 75 Bore 6 Bolt 8 158880 Sprocket 120A30 x 1 75 Bore 6 Bolt 9 158885 Chain 120 x 85P 10 158761 Idler Arm 11 160219 UHMW Idler 3 5 OD x 3 375 12 P5603 HHCS 3 8 16 x 1 ZP GR5 13 P5614 Flange Nut 3 8 16 ZP 14 157792 HHCS 5 8 11 x 5 5 ZP 15 P3039 Hex Nut 5 8 11 ZP 16 P1144 Flat Washer 5 8 ZP 17 159369 HHCS 3 4 10 x 7 1 2 ZN GR5 18 P2689 Lock ...

Page 60: ...Page 60 PRIMARY DRIVE REDUCTION Not Illustrated Roller Chain Connector Links 830872 100 Connector ...

Page 61: ...4 Sprocket 100BTL90 x 3535 Bush 4 159193 Idler Arm 5 157048 Turn Buckle 3 8 x 5 6 157165 Spring Extension 7 141691 Shaft Clamp Collar 1 25 8 159036 Shaft Clamp Collar 2 0 9 158873 Sprocket 100B 16 10 159037 Spacer 2 375 OD x 154W x 1 11 159194 Sprocket Idler 100 x 12 12 19225 HHCS 1 2 13 x 2 ZP GR5 13 157283 Rubber Washer 1 2 ...

Page 62: ...Page 62 REAR DOOR ...

Page 63: ...7 159461 Door Rod Top Plate 8 159199 Oil Bath Door Rod RH 9 159463 Seal Pin Bushing 10 159464 Seal Pin Top Plate 11 159466 Door Handle 12 159465 Seal Pin Bottom Plate 13 P5511 HHCS 3 8 16 x 3 4 ZP 14 157857 Rubber Washer 3 8 15 P5614 Flange Nut 3 8 16 ZP 16 141785 Flange Nut 5 16 18 ZP 17 P5603 HHCS 3 8 16 x 1 ZP GR5 18 P5512 HHCS 3 8 16 x 1 1 4 ZP GR5 19 P3060 Lock Nut 3 8 16 ZP 20 157089 Plastic...

Page 64: ...Page 64 40 CONVEYOR AND DOOR Not Illustrated 40 Conveyor 823731 Repair Slat 820547 Repair Link 40 Extended 16 Slat Conveyor Assembly 160107 40 Standard 10 Slat Conveyor Assembly 159363 ...

Page 65: ...8 16 x 1 1 4 ZP 22 141785 Flange Nut 5 16 18 ZP 23 156889 Flange Bearing 1 25 3 Hole 24 826247 Chain Slat 40 Std 160117 Chain Slat 40 Ext 25 840100 Conveyor Drive Shaft KEY PART NO DESCRIPTION 26 842181 Conveyor Real Seal 27 842130 Idler Shaft 28 158882 Cylinder 2 x 8 29 158842 Door Arm 30 158803 Door 31 159145 Conveyor Mounting Bracket 32 156960 Conveyor Mounting Cap 33 156997 Hydraulic Motor 34 ...

Page 66: ...Page 66 GRAVITY SLIDE CONVEYOR ...

Page 67: ...O DESCRIPTION 1 V121852 HHCS 3 8 16 x 1 2 ZP 2 P465 Lock Washer 3 8 ZP 3 160144 Gravity Chute 40 4 141766 Flange Nut 1 4 20 ZP 5 157293 Magnet 6 P5101 Carriage Bolt 1 4 20 x 3 4 ZP 7 P592 HHCS 3 8 16 x 1 ZP 8 P5614 Hex Nut 3 8 16 ZP Ser Flange ...

Page 68: ...Page 68 CHUTE EXTENSION ...

Page 69: ... 4 20 x 2 1 2 GR5 11 P2950 Nut Hex 1 4 20 Lock Yellow 12 115007 Screw HHCS 1 2 13 x 2 5 ZP GR5 13 P861 Wash 1 2 Type A Wide Flat 14 P3430 Nut Hex 1 2 13 Jam ZP 15 157276 Nut Hex 3 4 16 Jam ZP 16 160439 Collar Shaft Clamp 17 P1144 Wash 5 8 Type A Wide Flat 18 P5637 Screw HHCS 5 8 11 x 2 5 ZP GR5 19 P3039 Nut Hex 5 8 11Lock Yellow 20 822767 Cylinder Hydraulic 1 1 2 x 8 21 160437 Mount Chute Cylinder...

Page 70: ...Page 70 BAFFLE ...

Page 71: ... 2 157293 Magnet 3 159172 Discharge Baffle 4 P5101 Carriage Bolt 1 4 20 x 75 ZP 5 157656 Support Arm 6 157657 Support Bracket 7 840667 HH Serrated Flange 3 8 16 x 1 1 2 8 P2670 HHCS 1 2 13 x 1 ZP GR2 9 P5129 Carriage Bolt 3 8 16 x 1 1 4 ZP 10 P5614 Flange Nut 3 8 16 ZP ...

Page 72: ...Page 72 TRAILER HYDRAULIC COMPONENTS STANDARD AND EXTENDED CONVEYOR ...

Page 73: ...3 156998 90 Swivel Female Elbow 1 2 NPT 14 157044 Pipe Nipple 1 2 NPT x 4 0 15 156991 Hydraulic Hose 3 8 x 36 16 156992 Hydraulic Hose 3 8 x 45 17 159946 Hydraulic Hose 3 8 x 114 18 146537 Bushing 3 8 to 1 4 19 156984 Steel Street Elbow 1 4 NPT 19a 159714 90 Swivel 1 4 18 Replaces Items 19 and 20 20 156999 Hose Swivel 1 4 to 1 4 21 157000 Hydraulic Service Tee 22 157410 Selector Valve Hand Operate...

Page 74: ...Page 74 TRAILER HYDRAULIC COMPONENTS CONVEYOR WITH CHUTE ...

Page 75: ... 156998 90 Swivel Female Elbow 1 2 NPT 14 157044 Pipe Nipple 1 2 NPT x 4 0 15 156991 Hydraulic Hose 3 8 x 36 16 156992 Hydraulic Hose 3 8 x 45 17 159946 Hydraulic Hose 3 4 x 114 18 146537 Bushing 3 8 to 1 4 19 156984 Steel Street Elbow 1 4 NPT 19a 159714 90 Swivel 1 4 18 Replaces Items 19 and 20 20 156999 Hose Swivel 1 4 to 1 4 21 157000 Hydraulic Service Tee 22 157410 Selector Valve Hand Operated...

Page 76: ...Page 76 TRUCK HYDRAULIC COMPONENTS ...

Page 77: ...Hydraulic 36 160353 Suction Strainer 37 160364 Hydraulic Fitting Adapter 20MPL 20MJ90 38 1 1 4 Hydraulic Hose Length and Fittings Varies with Truck 39 160374 Hydraulic Fit Adapter 20MJ 20MB 90 40 Clutch Pump Contact Manufacturer 41 160376 Hydraulic Fitting Hose 12 12MB 90 42 3 4 Hydraulic Hose Length and Fittings Varies with Truck 43 160366 Hydraulic Fitting Adapter 12MJ 10MB 90 44 160378 Hydrauli...

Page 78: ...Page 78 SCALE COMPONENTS TRAILER STATIONARY ...

Page 79: ...ble 8 S146110 Axle Load Cell includes cable 21 long S153101 CT Scale CT30KTC includes cable 30 long 9 833535 Butt Connector 10 S141826 Tractor Socket 11 840729 Nylon Tie 12 838753 Terminal Ring 14 833764 Caution Decal 15 824193 Transducer Cable 16 S830413 Cable Clip 18 Remote Indicator See Whole Goods Price List 19 S823872 AC DC Converter 21 S820142 Warning Light 22 833535 Connector 23 837525 Conn...

Page 80: ...Page 80 SCALE COMPONENTS TRUCK ...

Page 81: ...rice List 2 141879 Assy 15 Junction Box 4 S146698 Power Cord 7 824316 Junction Box Cable 8 S153101 CT Scale CT30KTC includes cable 30 long 11 840729 Nylon Tie 14 833764 Caution Decal 15 824193 Transducer Cable 16 S830413 Cable Clip 18 S148158 Remote Indicator See Whole Goods Price List ...

Page 82: ...Page 82 SCALE INDICATOR MOUNTING TRUCK MODEL IN CAB ...

Page 83: ...6 Tyrel Indicator Mount 160153 EZ Indicator Mount 2 160151 Indicator Extension 3 160152 Indicator Mount 4 160080 5 Function Switch Pack 5 160483 Function Switch Mount 6 N A Indicator Mount Base 7 143273 HHCS 3 8 16 x 1 0 ZP GR5 8 141626 Nut Hex 3 8 16 Jam ZP 9 160484 PTO Switch Mount ...

Page 84: ...Page 84 REMOTE INDICATOR MOUNTING OPTIONAL ...

Page 85: ...age 85 REMOTE INDICATOR MOUNTING OPTIONAL KEY PART NO DESCRIPTION 1 157321 Indicator Stand 2 157322 Remote Mount Bracket 3 P592 3 8 x 1 HHCS 4 P317 10 x 5 8 RHMS 5 P554 10 24 Hex Nut 6 P5614 3 8 Hex Nut ...

Page 86: ...Page 86 TRAILER STOP TAIL LIGHTS ...

Page 87: ... TAIL LIGHTS KEY PART NO DESCRIPTION 1 157885 Wiring Harness 2 157884 Trailer To Tractor Wiring Connector 3 PU789 Cord Clip 4 157882 RH Dual Light 5 157883 LH Dual Light 6 157880 RH Light Bracket 7 157881 LH Light Bracket ...

Page 88: ...Page 88 TRUCK LIGHTS ...

Page 89: ...t Mount 3 160092 Light Red Clearance 12V 4 160093 Light Bunk Rubber HSG 12V 5 160137 Conduit 575 160139 Conduit 500 160428 Conduit 425 6 160137 Wire Run Conduit 7 160039 Bracket Bunk Light 8 160091 Light Amber Clearance 12V 9 160090 Cable Braided Ground 12 144623 Screw PHMS 10 32 x 1 2 PH ZP ...

Page 90: ...Page 90 4 1 GEARBOX ...

Page 91: ...6 831722 Bearing Cup 7 831723 Bearing Cone 8 831724 Seal 9 831727 Output Shaft 10 840730 Integral Gear Shaft 11 831726 Output Shaft Gear 12 831728 Case Gasket 13 831729 Shim Pack 14 R188043 Key 3 8 Sq x 1 7 16 15 VH040304 Street Elbow 90 x 1 2 16 95433 Pipe Bushing 1 2 x 1 4 16a 146439 Pipe Bushing 1 4 x 1 8 17 PU818 Pressure Relief Vent ...

Page 92: ...__ 2 Wheel Lug Nuts are Tight ________________ 3 Hardware Tight ________________ 4 Grease Bank Fully Charged ________________ 5 Guards Properly Installed ________________ 6 Test Run Drive ________________ 7 Chute and Door Actuation ________________ 8 Hydraulic System Check ________________ Approved By ...

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