Rotary SGL35M User Manual Download Page 37

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Annex Post Lift SGL35M

10. Pick-up equipment

Anti-slip protection

Roll stop

Clamping equipment

Arm restraints

Condition

Function

11. Steel cables / steel links

Wear

Corrosion

Torn strands

Torn strand nests

Crushing

Outer layer fraying

Bird caging

12. Sheaves

Cracking

Signs of wear

Burr formation in the cable grooves

Correct alignment

Cable winder

Clamps

Protection at cable attack points

Protection against cable jumping out of

sheaves

Condition

Function

13. Steel sprocket chains / chain

links

Accessibility

Wear

Flaws

Secure bolts e.g. through rivet head, ring

Chain sprocket

Condition

Function

Clamps

Protection at chain attack point

Condition

Function

14. Hydraulics

Leaks

Seal test

Bleeding

Oil tank

Condition of oil

Check level

Wiring

Wire connections

Strength

Damage

Deformation

Corrosion

Water tightness

Hoses

Hose connections

Strength

Damage

Ageing

Brittleness

Porosity

Seals

Cracks

Pipe and hose connections

Seals and sleeves

Pistons

Surface of piston rod

Scoring

Summary of Contents for SGL35M

Page 1: ...________________________________________________________________________________________________________________________________________________________ Rotary lift Consolidated Haimen Co Ltd Address...

Page 2: ......

Page 3: ...the system 13 6 Action in the event of a fault 14 6 1 Operator troubleshooting 14 6 2 Troubleshooting for competent persons15 6 3 Emergency lowering 17 6 4 Recommissioning the lift after incorrect al...

Page 4: ...ft The signed form Installation record must be sent to the manufacturer to verify the installation of the lift The Inspection logbook contains forms for verifying the initial regular and unscheduled s...

Page 5: ...nual does not contain information and instructions with actions in the event of accidents and health risks The in house operating instruction must be supplied by the operator of the lift 1 5 Warning a...

Page 6: ...Incorrect use Incorrect use presents a residual risk to the life and health of the people working in the lift zone The manufacturer assumes no liability for damage resulting from use other than the i...

Page 7: ...1 Primary column 2 Secondary column 3 Drive through ramp 4 Control unit 5 Hydraulic unit 6 Column base plate 7 Arm 8 Adapter 9 Slide 10 Base plate support optional extra 11 Lever for latch mechanism 1...

Page 8: ...Motor kW 2 2 Electrical connection 3 phases 400 V 50 Hz Rise time sec 40 Required ceiling height mm 3170 2 3 4 Identification of lift The customer service department of your authorised dealer can reac...

Page 9: ...n the long or the short arms P1 1 3 P2 2 3 of the maximum load Figure 3 Minimum distance between two adapters Not less than 1000 mm If the distance is less the load capacity of the lift will be reduce...

Page 10: ...column as well as a bar with notches on each slider block This latch and bar assembly stops the lift from accidentally dropping in the event of a leak in the hydraulic system or breaks in the system c...

Page 11: ...the button is released raising of the lift is halted immediately 4 Down button When this button is pressed and the latching system lever is activated at the same time s Figure 7 the slider block is lo...

Page 12: ...ufacturer Do not carry out any work on a raised vehicle which may affect the stability of the pick up points 4 4 Up down Only operate the lift if it poses no danger to people During the raising and lo...

Page 13: ...icle Do NOT drive against or over the arms Do NOT overload the lift Refer to the load capacity plate on the lift Refer to the weight distribution details in the Area of use chapter Never exceed the fi...

Page 14: ...height has been reached 7 When the required height has been reached the lift can engage the safety latch 8 Set the main switch to 0 as soon as the necessary working height has been reached Down 1 Con...

Page 15: ...5 Operation 13 3 Drive the vehicle away from the lift 5 9 Switch off the system 1 Set the main switch to 0...

Page 16: ...en chain switch or the lifting chain has reacted to unusual tensioning of the lifting chain Remedy 1 Connect the control unit to the power supply 2 Check the power supply 3 Replace the fuses 4 Wait un...

Page 17: ...t breaker burnt out 2 Incorrect power supply to the motor 3 Cable connections faulty loose 4 Motor UP switch burnt out 5 Motor windings burnt out Remedy 1 Replace the fuse or reset the circuit breaker...

Page 18: ...rements The lift does not rise completely or the lifting process is erratic Cause 1 Air in hydraulic lines or cylinders 2 The oil level is low Remedy 1 Start the system and raise and lower the slider...

Page 19: ...o release the mechanical safety latches 4 Loosen and remove the lock nut of the hydraulic solenoid valve for lowering the lift Fig 14 5 Slowly and carefully loosen the knurled head screw of the hydrau...

Page 20: ...eck the status and adjust the latch control cable Fig 25 x The weight is very unevenly distributed see the chapter Emergency lowering during a power failure x A synchronisation cable has become slack...

Page 21: ...arts the lift must be inspected by a certified expert Before carrying out maintenance work display a warning sign and secure the lift zone with a red white chain Tighten fasteners after maintenance wi...

Page 22: ...o top it up Check the hydraulic oil in the tank about every 1000 operating hours 10 litres Make sure that there is no residue in the tank New oil must be filtered 7 6 Approved hydraulic oils Important...

Page 23: ...the failures and ensure that the operation runs smoothly 1 Check full functionality of the lift without load 2 Check full functionality of the lift with load 8 Repairs Repair work may only be carried...

Page 24: ...ulic components without oil Protect controls and hydraulic units against adverse weather conditions and avoid sudden fluctuations in temperature 10 3 Unpacking Unpack the lift with the forwarder still...

Page 25: ...allation location must guarantee that the anchor bolts sit perfectly and must be the correct thickness of at least 15 cm for the SGL35H lift or 20 cm for the SGL35N lift Fig 17 If the lifts are instal...

Page 26: ...ronisation cables and the latch cable before aligning the columns according to the diagram in Fig 22 b Assembling the columns Use a piece of wood from the packaging to support the slider block 10 cm a...

Page 27: ...se also refer to the adjacent table and work instruction in Fig 22 21 Drill diameter 3 4 inch Recommended concrete thickness 200 mm Drilling depth A 140 mm Anchoring depth C 105 mm Anchor bolt Quantit...

Page 28: ...valve with its screw Connect the two cables marked 23 and 25 at the right hand connections of the electric motor The power supply configuration depends on the following parameters The power consumpti...

Page 29: ...sly intended for grounding 11 5 Final assembly of the mechanical unit a Installing the synchronisation cables The synchronisation cables and the lock cable are fully installed with the columns in an u...

Page 30: ...icht gefunden werden Feed the other end of the cable upwards through the sheave to the latch cable clamp of the secondary column The control cable is routed in the column Screw the mechanical safety l...

Page 31: ...Attach the guide motor as per Fig 26after assembling the arms and the bolts Fig 25 The guide bolts can now be tightened as in Fig 27 26 To test the function of the arms after assembly raise the slider...

Page 32: ...ning properly If there is no build up of pressure and the slider block does not move then alter the direction of rotation of the motor by inverting the phases of the power cable Carry out another chec...

Page 33: ...bolt remains in its top position Adjust the arm restraint accordingly Slider block in the bottom position Pull on the end of each arm to ensure that the stop bolt prevents the arm from moving further...

Page 34: ...l procedures for disposal Prevent environmental hazards Avoid contact with or inhalation of toxic substances such as hydraulic fluid Oils and lubricants are water pollutants under the terms of the Wat...

Page 35: ...Annex Post Lift SGL35M 33 ANNEX Notes on conducting a visual in spection and a function test Diagrams spare parts lists Electrical circuit diagram see control box Hydraulic diagram Spare parts lists...

Page 36: ...trols Raising lowering Supports Condition Function Accessibility Clear assignment Permanent indication of direction Protection against accidental actuation 6 Emergency off switch Emergency lowering va...

Page 37: ...ainst cable jumping out of sheaves Condition Function 13 Steel sprocket chains chain links Accessibility Wear Flaws Secure bolts e g through rivet head ring Chain sprocket Condition Function Clamps Pr...

Page 38: ...nt Wires Damage strength strain relief on outer wires Grounding conductor Damage strength 16 Safety latches Effectiveness strength condition damage 17 Special safety mechanisms Emergency stop Broken c...

Page 39: ...Diagrams spare parts lists 37 Electrical Circuit Diagram single phase...

Page 40: ...Diagrams spare parts lists 38 Electrical Circuit Diagram 3 phase...

Page 41: ...3 A1 A2 1 A5 A4 A6 A9 A8 A10 1 1 1 1 2 1 2 A6 b Hydraulic components list A2 A3 A9 A10 A5 A1 A4 A9 A8 A10 a Hydraulic principle diagram 39 1 Optional Diagrams spare parts lists Hydraulic System of SGL...

Page 42: ...40...

Page 43: ...54 B23 6 16 Cylinder screw M6x16 4 Item Drawing no Name Qty 55 SGL35 6003 Cable duct 2 56 SGL35 6002 Synchronisation cable 1 57 N619 Cable mounting 4 58 G3T 5001 Arm bolt 4 59 40155 Hex bolt 3 8 16x5...

Page 44: ...Diagrams spare parts lists 42 8 9 2 3 5 4 15 1 14 17 7 18 6 16 11 12 10 26 13 11...

Page 45: ...Figure 2 43...

Page 46: ...Diagrams spare parts lists Figure 3 Figure 4 44...

Page 47: ...Figure 5 Figure 7 Figure 6 45 54 57 56 55...

Page 48: ...Diagrams spare parts lists 46 Figure 8...

Page 49: ...Figure 9 47...

Page 50: ...Diagrams spare parts lists 48...

Page 51: ...ed Haimen Co Ltd Tel 0513 82221748 82100577 Address No 1388 Xiushan East Road Fax 0513 82109505 Haimen Economic Development Zone Jiangsu Province Hotline 800 828 3302 Postal Code 226100 Website http w...

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