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Rosemount 3144, Manual

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Rosemount 3144 Manual Download Page 51

Section

4-1

4

Maintenance

OVERVIEW

This section contains transmitter diagnostics and maintenance 
information.

SAFETY MESSAGES

Instructions and procedures in this section may require special 
precautions to ensure the safety of the personnel performing the 
operations. Information that raises potential safety issues is indicated 
by a warning symbol ( ). Please refer to the following safety messages 
before performing an operation preceded by this symbol.

Warning

Explosions may result in death or serious injury.

•

Do not remove the instrument cover in explosive atmospheres when the circuit
is alive.

•

Before connecting a HART communicator in an explosive atmosphere, make
sure the instruments in the loop are installed in accordance with intrinsically
safe or non-incendive field wiring practices.

•

Both transmitter covers must be fully engaged to meet explosion-proof
requirements.

Electrical shock could cause death or serious injury. If the sensor is installed in a
high-voltage environment and a fault or installation error occurs, high voltage may
be present on transmitter leads and terminals.

•

Use extreme caution when making contact with the leads and terminals.

Failure to follow these installation guidelines could result in death or serious
injury:

•

Make sure only qualified personnel perform the installation.

Process leaks could result in death or serious injury:

•

Install and tighten thermowells or sensors before applying pressure, or process
leakage may result.

•

Do not remove the thermowell while in operation. Removing while in operation
may cause process fluid leaks.

Summary of Contents for 3144

Page 1: ...00809 0100 4724 English Rev CA Model 3144 and 3244MV Smart Temperature Transmitters ...

Page 2: ...the contents before installing using or maintaining this product Within the United States Rosemount Inc has two toll free assistance numbers Customer Central Technical support quoting and order related questions 1 800 999 9307 7 00 am to 7 00 pm CST North American Response Center Equipment service needs 1 800 654 7768 24 hours includes Canada Outside of the United States contact your local Rosemou...

Page 3: ...s 2 7 Failure Mode Jumper 2 7 Transmitter Security Jumper 2 7 Changing the Position of the Failure Mode or Security Jumper 2 7 Sensor Connections 2 8 RTD or Ohm Inputs 2 8 Thermocouple or Millivolt Inputs 2 8 Mechanical Considerations 2 9 Mounting 2 9 Access Requirements 2 9 Environmental Considerations 2 11 Temperature Effects 2 11 Moist or Corrosive Environments 2 12 Hazardous Locations Installa...

Page 4: ...Analog Output 3 6 Disable Special Sensor 3 6 HART Output 3 6 Meter Settings 3 6 Alarm Values 3 7 Process Variable Damping 3 7 Differential Temperature 3 8 Average Temperature 3 9 Hot Backup 3 10 Drift Alert 3 11 Information Variables 3 13 Tag 3 13 Descriptor 3 13 Message 3 13 Date 3 13 Sensor 1 Serial Number 3 13 Sensor 2 Serial Number 3 13 Diagnostics and Service 3 14 Test Device 3 14 Loop Test 3...

Page 5: ...Warnings 6 1 Custom Transmitter Configuration Option Code C1 6 1 Trim to Specific Rosemount RTD Calibration Schedule Transmitter Sensor Matching Option Code C2 6 1 Five Point Calibration Option Code C4 6 1 Calibration Certificate Option Code Q4 6 2 Trim to Special Sensor Option Code C7 6 2 Mounting Brackets Option Codes B4 and B5 6 2 Assembly Options Option Code X1 X2 and X3 6 3 External Ground Lu...

Page 6: ...ommunicator Keys B 6 Fast Key Sequences B 8 Menus and Functions B 8 Main Menu B 8 Online Menu B 9 Diagnostic Messages B 9 APPENDIX C Model 268 SMART FAMILY Interface Overview C 1 Safety Messages C 1 Warnings C 1 3144 3244MV C 2 Connections and Hardware C 3 Basic Features C 3 Dedicated Keys C 3 Alphanumeric and Shift Keys C 4 Function Keys C 5 Function Key Sequences C 5 Diagnostics Messages C 6 APP...

Page 7: ...ists functional performance and physical specification data for the transmitter This section also includes transmitter drawings ordering information and a list of spare parts Section 6 Options Section 6 presents options including the LCD meter mounting brackets custom configuration and calibration trim to special sensor and external ground lug assembly Appendix A Transmitter Improvements Appendix ...

Page 8: ...emperature measurements and four simultaneous measurement variable outputs in addition to the analog output signal SOFTWARE COMPATIBILITY Software for Rosemount SMART FAMILY products is revised periodically Replacement transmitters may contain revised software that is incompatible with the existing software in your HART communicator Software loaded into the Model 275 HART Communicator that contain...

Page 9: ...in the loop are installed in accordance with intrinsically safe or non incendive field wiring practices Verify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certifications Both transmitter covers must be fully engaged to meet explosion proof requirements Failure to follow these installation guidelines could result in death or serious injury...

Page 10: ...ion to ensure proper operation and to familiarize yourself with its functionality Figure 2 1 Installation Flowchart START HERE Set Units Set Range Values Set Sensor Type Set Number of Wires Set Damping Set Jumpers or Switches Mount the Transmitter Wire the Transmitter Power the Transmitter Check for Process Leaks DONE Simulate Sensor Input No Yes No Yes Bench Calibration BASIC SETUP VERIFY FIELD I...

Page 11: ...ART communicator Refer to Figure 2 4 on page 2 5 for sensor and current loop connections Power Supply To communicate with a transmitter you will need a 17 75 V dc minimum power supply The power supplied to the transmitter should not drop below the transmitter lift off voltage see Figure 2 2 If the power drops below the lift off voltage while the transmitter is being configured the transmitter may ...

Page 12: ...mended 3 Tighten the terminal screws to ensure that good contact is made No additional power wiring is required 4 Replace the transmitter covers Both transmitter covers must be fully engaged to meet explosion proof requirements NOTE Do not apply high voltage e g ac line voltage to the transmitter terminals Abnormally high voltage can damage the unit Figure 2 3 Transmitter Terminal Block Power Curr...

Page 13: ...int for each shielded wire to avoid grounding the loop The following two examples employ the single point grounding technique Example 1 Connect the shield for the signal wiring to the shield for the sensor wiring Make sure that the two shields are tied together and electrically isolated from the transmitter housing Ground the shield at the power supply end Example 2 Connect the shield for the sens...

Page 14: ...rotector The integral transient protection board is available as an ordered option or as an accessory Refer to Transient Protection Option Code T1 on page 6 4 for more information The Model 470 transient protector is available only as an accessory Refer to the Model 470 Transient Protector Product Data Sheet Rosemount publication no 00813 0100 4191 for more information Multichannel Installations Y...

Page 15: ...2 6 on page 2 8 Transmitter Security Jumper The transmitter is equipped with a write protect jumper that can be positioned to prevent the accidental or deliberate change of configuration data The security jumper is located on the front side of the electronics module and is labeled XMTR SECURITY see Figure 2 6 on page 2 8 Changing the Position of the Failure Mode or Security Jumper To change the po...

Page 16: ... should be shielded If using only two leads or a compensation loop lead wire configuration both RTD leads are in series with the sensor element so significant errors can occur if the lead lengths exceed one foot of 20 AWG wire For longer runs attach a third or fourth lead as described above Thermocouple or Millivolt Inputs For direct mount applications connect the thermocouple directly to the tran...

Page 17: ...essible Be sure to allow adequate clearance for cover removal Make wiring connections through the conduit openings on the bottom of the housing Transmitter must be configured for a 3 wire RTD in order to recognize an RTD with a compensation loop Rosemount provides 4 wire sensors for all single element RTDs You can use these RTDs in 3 wire configurations by leaving the unneeded leads disconnected a...

Page 18: ...is installed Refer to Section 6 Options for more information on the LCD meter option Figure 2 8 Option Code B4 Mounting Bracket Figure 2 9 Option Code B5 Mounting Bracket 3 65 0 06 1 0 1 55 39 4 2 81 0 03 71 4 0 375 9 5 Diameter 2 5 16 inch Bolts not provided PANEL MOUNT 2 0 0 03 50 8 PIPE MOUNT 0 41 10 4 Diameter 1 04 26 25 4 2 inch Pipestand NOTE Dimensions are in inches millimeters 3144 3144A14...

Page 19: ...tracting the maximum ambient temperature A from the transmitter s ambient temperature specification limit S For instance suppose A 40 C For a process temperature of 540 C see Figure 2 10 an extension length of 3 6 inches yields a housing temperature rise R of 22 C which provides a safety margin of 23 C A six inch extension length R 10 C would offer a higher safety margin 35 C and would reduce temp...

Page 20: ... accumulating in the housing Refer to Figure 2 11 and Figure 2 12 before mounting a transmitter Mount the transmitter at a high point in the conduit run if possible so that moisture from the conduits will not drain into the housing If the transmitter is mounted at a low point in the conduit run the terminal compartment could fill with water In some instances the installation of a poured conduit se...

Page 21: ...y use conduit between the sensor and transmitter The transmitter accepts male conduit fittings with 1 2 14 NPT M20 1 5 CM 20 PG 13 5 PG 11 or JIS G1 2 threads Make sure only qualified personnel perform the installation Typical North American Configuration 1 Mount the thermowell to the pipe or process container wall Be sure to install and tighten thermowells and sensors Perform a leak check before ...

Page 22: ...n addition to the primary sensor seal to prevent process fluid from entering the electrical conduit and continuing to the control room Professional safety assistance is recommended for installations in potentially hazardous processes Thermowell Sensor Hex Extension Conduit for Field Wiring dc power 3 2 81 Extension Fitting Length Union or Coupling NOTE Dimensions are in inches millimeters 3144 043...

Page 23: ...rom the transmitter to the control room 6 Insert the shielded cable leads into the connection head and the transmitter through the cable entries Connect and tighten the cable glands 7 Connect the shielded cable leads to the sensor wiring leads inside of the connection head and the sensor wiring terminals inside of the transmitter housing Avoid contact with the leads and the terminals 8 Connect the...

Page 24: ... for basic installation information Refer to the Model 333 HART Tri Loop HART to Analog Signal Converter Product Manual Rosemount publication number 00809 0100 4754 for complete installation information Figure 2 15 HART Tri Loop Installation Flowchart START HERE Unpack the Tri Loop Review the Tri Loop Product Manual Install the Model 3244MV see page 2 2 Set the Model 3244MV Burst Command Order Set...

Page 25: ...me screen select 1 Device setup 4 Detailed setup 3 Output condition 2 HART output 4 Burst option to prepare to set the transmitter to burst command 3 The communicator displays the Burst option screen 2 Select Process vars crnt The communicator returns to the HART output screen 3 Select 3 Burst mode to prepare to enable Burst Mode The communicator displays the Burst Mode screen 4 Select On to enabl...

Page 26: ...on of RTDs or thermocouples as long as the units of both match the units of the HART Tri Loop For more information on configuring the transmitter for Hot Backup see page 3 10 See Using the Tri Loop to Detect Sensor Failures and Sensor Drift for information on how to use the Tri Loop to detect sensor failure and sensor drift Using the Tri Loop to Detect Sensor Failures and Sensor Drift The Model 32...

Page 27: ...t could saturate low if the reading from Sensor 2 exceeds the reading from Sensor 1 By placing zero in the middle of the range the output will normally stay near 12 mA and the problem will be avoided 5 Configure the DCS so that TV 100 C or TV 100 C indicates a sensor failure and for example TV 3 C or TV 3 C indicates a drift alert See Figure 2 16 Figure 2 16 Tracking Sensor Drift and Sensor Failur...

Page 28: ...Rosemount Model 3144 and 3244MV Smart Temperature Transmitters 2 20 ...

Page 29: ...odel 268 SMART FAMILY Interface SAFETY MESSAGES Instructions and procedures in this section may require special precautions to ensure the safety of the personnel performing the operations Information that raises potential safety issues is indicated by a warning symbol Please refer to the following safety messages before performing an operation preceded by this symbol Warnings Explosions may result...

Page 30: ...e to the transmitter configuration data is necessary CHECK OUTPUT Before performing other transmitter on line operations review the digital output parameters to ensure that the transmitter is operating properly and is configured to the appropriate process variables Process Variables The process variables for the Model 3144 and 3244MV transmitters provide the transmitter output The Process Variable...

Page 31: ...will be 9999 and if set to high the value will be 9999 NOTE If a hardware error occurs all outputs will go to 9999 TABLE 3 2 Valid Options Outputs Using Sensor 2 Model 3244MV Only Primary Variable Hot Backup Enabled Drift Alert Activated Drift Alarm Mode On Sensor 1 Fail Sensor 2 Fail Analog Output Digital Status Diff Temp Value Term Temp Value Sensor 1 Value Sensor 2 Value Average Temp Value Any ...

Page 32: ...mal Normal Normal Normal Sensor 1 Y N Y N N Y Sensor 1 Sensor 2 Fail 9999 Normal Normal 9999 Sens 1 Sensor 1 1 Y N Y N Y N Sensor 2 Hot BU Sensor 1 Fail 9999 Normal 9999 Normal Sens 2 Sensor 1 1 Y N Y N Y Y Alarm Hot BU Sensor 1 Sensor 2 Fail 9999 Normal 9999 9999 9999 Sensor 1 Y Y N N N Sensor 1 Drift Alert Normal Normal Normal Normal Normal Sensor 1 Y Y N N Y Sensor 1 Drift Alert Sensor 2 Fail 9...

Page 33: ... wire Pt 100 α 0 003916 1 platinum RTD 2 3 or 4 wire Ni 120 nickel RTDs 2 3 or 4 wire Cu 10 copper RTDs Type B E J K N R S and T thermocouples NIST Type C thermocouple 10 to 100 millivolts 2 3 or 4 wire 0 to 2000 ohms Special RTD or T C calibration schedules Set Output Units The PV Unit command sets the desired primary variable units Set the transmitter output to one of the following engineering u...

Page 34: ...ut signal and alarm setting high or low With this command you can also initiate a loop test or make digital trim changes Disable Special Sensor The Dis Spec Snsr command disables sensor matching or any other special sensor configuration and returns the transmitter to either the factory or user trim setting whichever was used previously After disabling the special sensor make certain the transmitte...

Page 35: ...ts to changes in input as quickly as the intermittent sensor algorithm allows refer to Intermittent Sensor Algorithm on page 5 14 Increasing the damping value increases transmitter response time With damping enabled if the temperature change is within 2 percent of the output range the transmitter measures the change in input every 500 milliseconds and outputs values according to the following rela...

Page 36: ...e case assign differential temperature to the secondary tertiary or quaternary variable 1 From the HOME screen select 1 Device Setup 1 Process Variable 8 Variable Re Map to prepare to set the transmitter to display differential temperature Select OK after you set the control loop to manual 2 Select 1 Diff from the Primary Variable PV menu 3 Select 3 Snsr 1 or 4 Snsr 2 from the Secondary Variable S...

Page 37: ... the meter to read the appropriate variables see Meter Settings on page 3 6 Average Temperature 1 The Model 3244MV transmitter can output and display the average temperature of any two inputs Use the following procedure to configure the transmitter to measure average temperature NOTE This procedure assumes that you wish to configure average temperature as the primary variable analog signal If this...

Page 38: ...eously the transmitter will go into alarm and a message will be sent via HART stating that both Sensor 1 and Sensor 2 have failed Hot Backup The Config Hot BU command configures the transmitter to automatically use Sensor 2 as the primary sensor if Sensor 1 fails With Hot Backup enabled the primary variable PV must either be Sensor 1 or Sensor Average 1 see Average Temperature on page 3 9 for deta...

Page 39: ... Device Setup 4 Detailed Setup 1 Sensors 1 Process Sensor 4 Sensor Setup 3 Config Hot Backup to prepare to configure the transmitter for Hot Backup 11 Select OK after you set the control loop to manual 12 Select Hot Backup Enabled 13 Select OK after you return the control loop to automatic control For information on using Hot Backup in conjunction with the HART Tri Loop see page 2 16 Drift Alert 1...

Page 40: ... Variable Mapping menu 5 Select OK to return the control loop to automatic control Select HOME to return to the Home screen 6 From the Home screen select 1 Device Setup 4 Detailed Setup 1 Sensors 1 Process Sensor 4 Sensor Setup 1 Sensor 1 Config to configure Sensor 1 7 Set the sensor type number of wires damping and units for Sensor 1 8 Select SEND to download the new data to the transmitter Selec...

Page 41: ... at power up The tag may be up to eight characters long and has no impact on the primary variable readings of the transmitter Descriptor The Descriptor variable provides a longer user defined electronic label to assist with more specific transmitter identification than is available with the tag variable The descriptor may be up to 16 characters long and has no impact on the operation of the transm...

Page 42: ...the operations of any recorders or similar devices installed in the loop To initiate a loop test perform the following procedure 1 Connect a reference meter to the transmitter To do so either connect the meter to the test terminals on the transmitter terminal block or shunt the power to the transmitter through the meter at some point in the loop 2 From the Home screen Select 1 Device Setup 2 Diagn...

Page 43: ...roduce a process variable output in engineering units dependent on the sensor input The trim functions allow you to make corrections to the factory stored characterization curve by digitally altering the transmitter s interpretation of the sensor input The trim functions should not be confused with the rerange functions Although the rerange command matches a sensor input to a 4 20 mA output as in ...

Page 44: ...g the upper and lower range values based on a scale of your choice Figure 3 2 Dynamics of Smart Temperature Measurement Sensor Trim The Sensor Trim command allows you to digitally alter the transmitter s interpretation of the input signal as shown in Figure 3 2 The sensor trim command trims in engineering F C R K or raw Ω mV units the combined sensor and transmitter system to a site standard using...

Page 45: ... range limit provided by the communicator if performing an upper trim or slightly greater than the lower range limit provided by the communicator if performing a lower trim 8 Select OK The communicator displays the output value the transmitter associates with the input value provided by the calibration device 9 Enter the lower or upper trim point depending on your selection in Step 7 IMPORTANT The...

Page 46: ... Snsr 1 inp trim to prepare to trim the sensor 5 Select OK after you set the control loop to manual 6 Select the appropriate sensor trim units at the Enter snsr 1 trim units prompt 7 Select the sensor trim points 1 upper 2 lower or 3 both at the Enter snsr 1 Trim points prompt Or select 4 abort to abort the trim procedure 8 Adjust the calibration device to an input value slightly less than the upp...

Page 47: ...a Sensor Specific Constant Delta Sensor Specific Constant Refer to the Sensors Assemblies and Accessories Product Data Sheet Volume 1 2 and 3 to order Rosemount temperature sensors with Callendar Van Dusen constants To input Callendar Van Dusen constants perform the following procedure 1 From the Home screen select 1 Device Setup 4 Detailed Setup 1 Sensors 1 Process Sensor 4 Sensor Setup 1 Snsr 1 ...

Page 48: ... input signal to a 4 20 mA output see Figure 3 2 on page 3 16 Adjust the analog output signal at regular intervals to maintain measurement precision To perform a digital to analog trim perform the following procedure 1 From the Home screen select 1 Device setup 2 Diag Service 3 Calibration 4 D A trim Select OK after you set the control loop to manual 2 Connect an accurate reference meter to the tr...

Page 49: ...log output to a plant standard input device Use a decade box an RTD or thermocouple simulator or a sensor in a known temperature bath as an input This function is similar to calibrating an analog transmitter using more lengthy traditional calibration methods Multidrop Communication Multidropping refers to the connection of several transmitters to a single communications transmission line Communica...

Page 50: ...ure and format a multidropped transmitter in the same way as in a standard point to point installation NOTE The Model 3144 and 3244MV transmitters are set to address 0 at the factory allowing them to operate in the standard point to point manner with a 4 20 mA output signal To activate multidrop communication the transmitter address must be changed to a number between 1 and 15 This change deactiva...

Page 51: ...nts in the loop are installed in accordance with intrinsically safe or non incendive field wiring practices Both transmitter covers must be fully engaged to meet explosion proof requirements Electrical shock could cause death or serious injury If the sensor is installed in a high voltage environment and a fault or installation error occurs high voltage may be present on transmitter leads and termi...

Page 52: ...mum of 12 0 V at the terminals to operate over entire 3 90 to 20 5 mA operating range and 17 5 V minimum to communicate digitally Check for intermittent shorts open circuits and multiple grounds High Output Sensor Input Failure or Connection Connect a HART communicator and enter the transmitter test mode to isolate a sensor failure Check for a sensor open circuit Check the process variable to see ...

Page 53: ...sor is installed in a high voltage environment and a fault condition or installation error occurs the sensor leads and transmitter terminals could carry lethal voltages Use extreme caution when making contact with the leads and terminals To determine whether the sensor is at fault either replace it with another sensor or connect a test sensor locally at the transmitter to test remote sensor wiring...

Page 54: ...mitter 2 Remove the cover from the electronics side of the transmitter housing see Figure 4 1 Do not remove the covers in explosive atmospheres when the circuit is alive Remove the LCD meter if applicable 3 Loosen the two screws that anchor the electronics module assembly to the transmitter housing 4 Firmly grasp the screws and assembly and pull it straight out of the housing taking care not to da...

Page 55: ...loded View Figure 4 2 Electronics Module LCD Meter Electronics Module Housing with Permanent Terminal Block Nameplate Cover with Wiring Diagram Label Extended Cover 3144 0001B01B Security Jumper Failure Mode Jumper without a Meter Installed 3144 0201G01A ...

Page 56: ...covers must be fully engaged to meet explosion proof requirements RETURN OF MATERIALS To expedite the return process call the Rosemount North American Response Center toll free at 800 654 7768 This center available 24 hours a day will assist you with any needed information or materials The center will ask for product model and serial numbers and will provide a Return Material Authorization RMA num...

Page 57: ...3s 2s 1s 2s 1s Lower Specification Limit Upper Specification Limit Typical Accuracy You can be confident that a Rosemount product not only meets our published specifications but probably exceeds them Our advanced manufacturing techniques and use of Statistical Process Control provide specification conformance to at least 3 σ 1 In addition our commitment to continual improvement ensures that produc...

Page 58: ...he following Intrinsically Safe for Class I II and III Division 1 Groups A B C D E F and G Non Incendive Field Circuit for Class I II III Division 2 Groups A B C D F and G Ambient Temperature Limit 50 to 60 C Intrinsically Safe and Non Incendive field circuit approval only when installed in accordance with Rosemount drawing 03144 0221 Canadian Standards Association CSA Approvals C6 Combination of ...

Page 59: ...EEx ia IIC T5 Tamb 40 to 75 C Input Entity Parameters Special Conditions for Safe Use x The transmitter is not capable of withstanding the insulation test required by EN50 020 Clause 5 7 1977 This condition must be taken into account during installation Standard Australia Quality Assurance Services SAA E7 Flameproof Approval Ex d IIC T6 Tamb 20 to 60 C N7 Type N Approval Ex n IIC T6 Tamb 40 to 50 ...

Page 60: ...Only the sensor T C or RTD can be mounted in Zone 0 Japanese Industrial Standard JIS Flameproof Certification E4 Without optional meter Ex d IIB T6 Tamb 60 C With optional meter Ex d IIB T4 Tamb 60 C GOSTANDART Tested and approved by Russian Metrological Institute GOSTANDART Power Loop Sensor Umax in 30 V dc Umax in 4 5 V dc Imax in 300 mA Imax in 51 mA Pmax in 1 0 W Pmax in 0 057 W Ceq 0 005 µF U...

Page 61: ...hms max Nominal clamping voltages 90 V common mode 77 V normal mode Failure Mode The Model 3144 and 3244MV transmitters feature software driven alarm diagnostics as well as an independent circuit designed to provide separate backup alarm output in case the microprocessor electronics hardware or software fails The alarm levels are user selectable by the Failure Mode Jumper see Failure Mode Jumper o...

Page 62: ... C whichever is greater for 5 years for thermocouples Power Supply Effect Less than 0 005 of span per volt RFI Effect Worst case RFI effect is equivalent to the transmitter s nominal accuracy specification per Table 1 on page 13 when tested in accordance with ENV 50140 30 V m 80 to 1000 MHz with unshielded cable Vibration Effect Transmitters tested to the following specifications with no effect on...

Page 63: ...automatically adjust for component drift caused by changing environmental conditions Refer to Table 5 2 on page 5 11 Physical Specifications Conduit Connections 14 NPT PG13 5 PG11 M20 3 1 5 CM20 or JIS G conduit HART communicator connections permanently fixed to power signal block Materials of Construction Electronics Housing Low copper aluminum or CF 8M cast version of 316 SST Paint Polyurethane ...

Page 64: ...nics Module Nameplate Meter Cover Cover with Wiring Diagram Label Failure Mode Jumper with a Meter Installed Housing with Permanent Terminal Block Security Jumper Failure Mode Jumper without a Meter Installed 3144 0001B01B 2352A01D 0000A03B NOTE Dimensions are in inches millimeters 2 0 51 5 2 132 with LCD meter 4 4 112 Conduit Entry 3 8 16 UN 2B Label Conduit Entry Meter Cover TOP VIEW SIDE VIEW 4...

Page 65: ...CODE B5 BRACKET 1 0 2 5 7 15 181 6 6 4 162 6 3044 2101A01A 3144 3144A14A 1081A01A 2 51 Diameter Washer Provided External Ground Lug Assembly 3144 0204A02A Approval Type Ground Lug Included E5 No Order Option Code G1 for ground lug K5 No Order Option Code G1 for ground lug C6 No Order Option Code G1 for ground lug NA No Order Option Code G1 for ground lug E9 Yes 2 ground lugs 1 for the clamp N1 Yes...

Page 66: ...000 α 0 00385 RTDs may require you to update your Model 275 HART Communicator If you order the transmitter preconfigured with the new sensor input types your Model 275 HART Communicator must contain the appropriate device descriptor in order to establish communications Refer to Appendix B Model 275 HART Communicator for more information Thermocouples 4 C F C F C F NIST Type B 5 NIST Monograph 175 ...

Page 67: ...del 275 HART Communicator must contain the appropriate device descriptor in order to establish communications Refer to Appendix B Model 275 HART Communicator for more information Thermocouples NIST Type B 0 014 C if reading 1000 C 0 029 C 0 0021 of reading 300 if 300 C reading 1000 C 0 046 C 0 0086 of reading 100 if 100 C reading 300 C 0 001 of span NIST Type E 0 004 C 0 00043 of reading 0 001 of ...

Page 68: ...tral for more information Code Options Accessory Options B4 Universal Mounting Bracket for 2 inch Pipe and Panel Mounting SST Bracket and Bolts B5 Universal L Mounting Bracket for 2 inch Pipe Mounting SST Bracket and Bolts M5 LCD Meter G1 External Ground Lug Assembly See Table on page 5 9 T1 Integral Transient Protector Configuration Options U1 Hot Backup U2 Average Temperature with Hot Backup and...

Page 69: ...ld with a HART communicator Calibration Certification Options Q4 Calibration Certificate 3 Point standard use C4 with Q4 option for a 5 Point Calibration Certificate Typical Model Number 3244 MV 1 E5 B4 M5 U2 TABLE 1 Model 3144 and 3244MV Ordering Information Applicable Not Applicable Model Product Description 3144 3244MV Standard Configuration Sensor Type 4 wire Pt 100 α 0 00385 RTD 4 mA value 0 ...

Page 70: ...02 Aluminum Meter Cover includes O ring 03144 1043 0001 Stainless Steel Meter Cover Kit includes O ring 03144 1043 0011 B4 Mounting Bracket Kit 03044 2131 0001 B5 Mounting Bracket Kit 03144 1081 0001 Model 3144 Aluminum Housing Cover includes O ring and wiring diagram label 03144 1042 3101 Model 3144 Stainless Steel Housing Cover includes O ring and wiring diagram label 03144 1042 3111 Model 3244M...

Page 71: ... is validated The output changes to reflect this and the transmitter is no longer in a hold period In this case the output delay is 1 75 to 2 00 seconds b If the reading drops back within the original threshold value at Time 0 ms during the hold period the transmitter interprets the reading s outside the threshold value as a spike and the output changes to reflect the latest reading The transmitte...

Page 72: ...go directly to alarm level The original spike at Time 0 ms will not be seen at the output Case 3 Temperature Change Within the Threshold Value If the transmitter detects an input change that is within the threshold value it reports the new value within one output cycle 500 ms Time in 500 ms increments Input Output without Algorithm Output with Algorithm Default Total of All Step Changes Step Chang...

Page 73: ...ms using the damping equation but holds the output at 100 degrees for between 1 75 and 2 0 seconds Within 1 75 and 2 0 seconds the transmitter outputs the reading that corresponds to the damping curve at that time and continues to calculate and update the output reading every 500 ms thereafter according to the damping equation After 5 seconds the transmitter outputs 106 3 degrees or 63 percent of ...

Page 74: ...ed by intermittent open sensor conditions Process temperature changes within the threshold value will be tracked normally by the transmitter s output A temperature change greater than the threshold value will activate the intermittent sensor algorithm True open sensor conditions will cause the transmitter to go into alarm A detailed description of the intermittent sensor algorithm can be found und...

Page 75: ...he default does not affect the time needed for the transmitter to output the correct alarm signal after detecting a true open sensor condition However the transmitter may briefly output a false temperature reading for less than 0 5 seconds in either direction see Figure 5 6 up to the threshold value 100 of output range if Intermittent Sensor Detect is OFF Figure 5 6 Open Sensor Reponse with Dampin...

Page 76: ...edule This option requires that you specify a Rosemount Series 65 68 or 78 RTD sensor ordered with a special calibration schedule An additional special curve will be added to the sensor input choices For information on ordering sensors calibrated to specific calibration schedules refer to the Rosemount Sensors Product Data Sheet publication no 00813 0100 2654 Volume 1 or publication no 00813 0101 ...

Page 77: ...he Rosemount Sensors Product Data Sheet publication no 00813 0100 2654 Volume 1 or 00813 0101 2654 Volume 2 When a non standard sensor is used as the input to the transmitter the resistance versus temperature curve for a non standard RTD or the millivolt versus temperature curve for a non standard thermocouple is stored in the transmitter memory This process is performed at the factory The transmi...

Page 78: ... calibrated to a 50 Hz line voltage filter instead of the standard 60 Hz Option Code F5 is recommended for transmitters in Europe and other areas where 50 Hz ac power is standard Use the Model 275 HART Communicator to change the line voltage filter after the transmitter is installed see 50 60 Hz Filter on page 3 6 NAMUR Compliant Operation Option Codes A1 and CN Option Codes A1 and CN specify that...

Page 79: ...ve 6kV 3kA peak 1 2 3 50 mS Wave 8 3 20 mS Combination Wave 6kV 0 5kA peak 100 kHz Ring Wave 4kV peak EFT 5 3 50 nS Electrical Fast Transient Loop resistance added by protector 22 ohms max Nominal clamping voltages 90 V common mode 77 V normal mode Figure 6 2 Transmitter Terminal Block with the Transient Protector Installed Hot Backup Option Code U1 This configuration should be selected in critica...

Page 80: ...ture of two process temperatures will be configured as the primary 4 20 mA variable in this configuration Average Temperature Option Code U6 This configuration can be used when the average measurement of two different process temperatures is needed If a sensor fails an alert will be sent and the primary variable will hold the measurement of the working sensor 1 Default Drift Alert Configuration Te...

Page 81: ...een Sensor 1 Sensor 2 and Differential Temperature Model 3244MV only If configured for engineering units and mA the display alternates every three seconds between the two readings With a Model 275 HART Communicator you can also change the engineering units displayed by the meter Select from mA percent of span ohms mV C F R and K The meter will display the output type that corresponds to each readi...

Page 82: ...tion Procedure 1 If the transmitter is installed in a loop then secure the loop and disconnect the power 2 Remove the cover from the electronics side of the transmitter Do not remove the transmitter covers in explosive atmospheres if the circuit is alive 3 Remove the failure mode jumper and the plastic insulating pins from the six pin socket on the face of the electronics module Refer to Figure 6 ...

Page 83: ... Both transmitter covers must be fully engaged to meet explosion proof requirements 10 Use a Model 275 HART Communicator to change the transmitter meter setting from UNUSED to the desired display Refer to Meter Settings on page 3 6 for information on configuring the transmitter to recognize the LCD meter Before connecting a HART communicator make sure the instruments in the loop are installed in a...

Page 84: ...ct the nearest Rosemount Field Service Center if necessary SNSR 1 FAIL or SNSR 2 FAIL The transmitter has detected an open sensor condition The sensor s might be disconnected connected improperly or malfunctioning Check the sensor connections and sensor continuity SNSR 1 RNGE or SNSR 2 RANGE The temperature sensed by the transmitter exceeds the sensor limits for this particular sensor type HOUSG R...

Page 85: ...ailure with Hot Backup enabled for example the Process Variable line displays HOT BU and the Process Variable Unit line alternates between SNSR 1 and FAIL Figure 6 5 Hot Backup Display WARN DRIFT WARN ALERT Drift Alert warning is enabled and the difference between Sensor 1 and Sensor 2 has exceeded the user specified limit One of the sensors may be malfunctioning The Process Variable line displaye...

Page 86: ... and the Process Variable Unit line alternates between SNSR 1 and FAIL WARN The transmitter is still operating but something is not correct Possible causes of this condition include but are not limited to an out of range sensor a fixed loop or an open sensor condition In the case of a Sensor 2 failure with Hot Backup enabled the Process Variable line displays WARN and the Process Variable Unit lin...

Page 87: ... Revision number 1 Software Revision number 4 Added sensor input types Pt 1000 α 0 00385 and Pt 100 α 0 003916 NA Platinum α 0 00385 RTD curves reference the ITS 90 standard IEC 751 1995 Platinum α 0 00385 RTD curves reference the IPTS 68 standard IEC 751 1983 1986 Analog output and alarm levels can be ordered to be NAMUR compliant with option codes A1 and CN NA EMF compensation is performed on 3 ...

Page 88: ...f the only choice is Dev v1 with any DD version then you should upgrade your communicator If you initiate communication with an improved transmitter using a communicator that has a previous version of the transmitter device descriptors DDs the communicator will display the following message NOTICE Upgrade 275 software to access new XMTR functions Continue with old description If you select YES the...

Page 89: ...RT Communicator Options listed in bold type indicate that a selection provides other options For ease of operation changing calibration and setup such as sensor type number of wires and range values can be completed in several locations Refer to Table A 1 on page A 3 for an alphabetical listing of Model 275 HART Communicator functions and their corresponding fast key sequences Explosions could res...

Page 90: ...ts 3 Drift Limit 4 Drift Damping 5 Drift Alarm Stat Active Calibrator 1 Term Temp 2 Term Temp Unit 3 Term Temp Damp 4 Term Temp Limits 1 50 60 Hz Filter 1 PV LRV 2 PV URV 3 PV Range 4 PV Damp 1 ANALOG OUTPUT 2 HART OUTPUT 3 METER OPTIONS 4 ALARM VALUES 5 INTERMITTENT DETECT 1 Analog Output 2 AO Alarm Type 3 LOOP TEST 4 D A Trim 5 Scaled D A Trim 1 Poll Address 2 Num Req Preams 3 Burst Mode 4 Burst...

Page 91: ...p 1 3 Scaled D A Trim 1 4 3 1 5 Burst Mode 1 4 3 2 3 Secondary Variable 1 1 4 Burst Option 1 4 3 2 4 Sensor 1 Configuration 1 4 1 1 4 1 Calibration 1 2 3 Sensor 2 Configuration 3244MV 1 4 1 1 4 2 Configure Hot Backup 3244MV 1 4 1 1 4 3 Sensor 1 Connection 1 3 5 D A Trim 1 4 3 1 4 Sensor 2 Connection 3244MV 1 3 7 Damping Values 1 3 3 Sensor Limits 1 4 1 1 5 Date 1 4 4 Sensor 1 Serial Number 1 3 6 D...

Page 92: ...p Connection Ports Optional NiCad Recharger Jack Serial Port 275 008AB Power Signal Terminals Signal loop may be grounded at any point or left ungrounded Power Supply 250 V RL 1100 V A HART communicator may be connected at any termination point in the signal loop Signal loop must have between 250 and 1100 ohms load for communications 3144 0200H01A 268 1151F05C ...

Page 93: ... not found the communicator displays the message No Device Found Press OK If a HART compatible device is found the communicator displays the Online Menu with device ID and tag Directional Keys Use these keys to move the cursor up down left or right The right arrow key also selects menu options and the left arrow key returns to the previous menu Hot Key Use this key to quickly access important user...

Page 94: ...hift Keys The alphanumeric keys Figure B 4 perform two functions the fast selection of menu options and data entry Figure B 5 Model 275 HART Communicator Alphanumeric and Shift Keys Data Entry Some menus require data entry Use the alphanumeric and shift keys to enter all alphanumeric information into the communicator If you press an alphanumeric key alone from within an edit menu the bold characte...

Page 95: ...u do not start at the Online menu the HART fast key sequences will not function properly Use Table B 1 on page B 4 an alphabetical listing of every on line function to find the corresponding HART fast key sequences These codes are applicable only to Models 3144 and 3244MV transmitters and the Model 275 HART Communicator MENUS AND FUNCTIONS The communicator uses a menu driven system Each screen pro...

Page 96: ...cation with the transmitter and to activate the Main menu options When configuration variables are reset in the on line mode the new settings are not activated until the data are sent to the transmitter Press SEND F2 when it is activated to update the process variables of the transmitter On line mode is used for direct evaluation of a particular meter re configuration changing parameters maintenan...

Page 97: ... multidropped devices at addresses 1 15 Mark as read only variable on hotkey menu Asks whether the user should be allowed to edit the variable from the hotkey menu if the item being added to the hotkey menu is a variable No device configuration in configuration memory There is no configuration saved in memory available to re configure off line or transfer to a device No device found Poll of addres...

Page 98: ...nsmitter fault Device returns a command response indicating a fault with the connected device Units for variable label has changed Unit must be sent before editing or invalid data will be sent The engineering units for this variable have been edited Send engineering units to the device before editing this variable Unsent data to online device SEND or LOSE data There is unsent data for a previously...

Page 99: ...he Model 3144 and 3244MV and has the ability to perform such tasks as changing sensor type and number of wires However dual sensor and sensor matching features are not available using any revision of the Model 268 The Model 275 HART Communicator is the necessary interface for complete functionality and is recommended Contact a Rosemount Service Center to upgrade the revision level of a Model 268 S...

Page 100: ... Output Trim End Other Functions Format Retry Off line Multi drop Off line Units Test Keypad Proceed Exit Frequency 268 Test Exit Off Line Data Change Output Damping Tag Desc Number Wires Sensor Type Alternate Sensor SN Sensor Calibration Other Scale 4 20mA Abort Factory User Abort Digital Trim Sensor Trim 4 20mA pts Mesg Date Integ Meter Test 268 End Xmtr Revs Spec Tag Select Poll End Proceed Abo...

Page 101: ...s for a smart transmitter in the 4 20 mA loop If it does not find a smart transmitter the Model 268 offers the opportunity to try again To do so select MULT DROP or OFF LINE Process Variable Use the Process Variable key to display up to date process variable readings from the transmitter in engineering units milliamps pulse rate and shedding rate It also displays totalized flow Review The Review k...

Page 102: ...ing this key loads information from the new transmitter into the Model 268 Working Register Previous Function The Previous Function key returns you to the previous decision level and allows you to select a different software defined key function Alphanumeric and Shift Keys Some menus require data entry Use the Alphanumeric and Shift keys to enter all alphanumeric information into the Model 268 Fig...

Page 103: ...u can press a Function Key sequence to move from the Home Menu to the desired variable or function On screen instructions guide you through the rest of the screens Function Key Sequence Conventions The Function Key Sequences for the Model 268 use the following conventions for their identification F1 F2 F3 F4 Refer to each function key located directly below the LCD on the Model 268 F2 7 Means to p...

Page 104: ...ic messages ERR Hard software is not compatible Transmitter cannot interpret Model 268 message Perform a transmitter test If OK make note of conditions and keystrokes leading to failure and contact Rosemount Service Center ERR Not in output mode Transmitter must be in output mode to complete this operation ERR Not xmtr command Transmitter does not understand the command sent by the Model 268 Press...

Page 105: ... too many decimal places The Model 8800 defaults to the closest value available WARN Value at limit reverse direction The entered value is beyond the upper or lower limit Adjust to a value within the limits WARN Value entered is illegal re enter The Model 268 will not accept the entered value Enter an acceptable value see relevant section in manual WARN Value out of limits altered by 268 re check ...

Page 106: ...kout security switch is ON and electronics will not accept changes to configuration Reset switch to remove this message Xmtr still busy Transmitter is running a computational or diagnostic routine and cannot respond to the Model 268 instructions Press the PREVIOUS FUNCTION key to cancel XXXX YYYY ERR Illegal value Unacceptable value entered XXXX YYYY ERR Out of range The difference between LRV and...

Page 107: ...trinsic Safety and Nonincendive Field Circuit Configuration Installation Drawing Rosemount Drawing 03144 0222 1 Sheet CSA Intrinsic Safety Approval Configuration Installation Drawing Rosemount Drawing 03144 0224 1 Sheet ISSEP CENELEC Flame proof Temperature Measurement Assembly Installation Drawing Rosemount Drawing 03144 0225 1 Sheet SAA Flameproof Temperature Measurement Assembly Installation Dr...

Page 108: ...Rosemount Model 3144 and 3244MV Smart Temperature Transmitters D 2 Figure D 1 Factory Mutual Explosion Proof Installation Drawing 03144 0220 Rev D ...

Page 109: ...D 3 Hazardous Area Approval Installation Drawings Figure D 2 Factory Mutual Intrinsic Safety and Noincendive Field Circuit Configuration Installation Drawing 03144 0221 Rev AA ...

Page 110: ...Rosemount Model 3144 and 3244MV Smart Temperature Transmitters D 4 ...

Page 111: ...D 5 Hazardous Area Approval Installation Drawings Figure D 3 CSA Intrinsic Safety Approval Configuration Installation Drawing 03144 0222 Rev B ...

Page 112: ...Rosemount Model 3144 and 3244MV Smart Temperature Transmitters D 6 Figure D 4 ISSEP CENELEC Flame Proof Temperature Measurement Assembly Installation Drawing 031444 0224 Rev C ...

Page 113: ...D 7 Hazardous Area Approval Installation Drawings Figure D 5 Standard Australia Quality Assurance Services Flameproof Temperature Measurement Assembly Installation Drawing ...

Page 114: ...ransmitters that require the same data Commissioning Functions performed with a HART communicator and the transmitter to test the transmitter and loop and verify transmitter configuration data Configuration Parameters that determine how the transmitter operates Configuration may be performed on line or off line Damping Output function that increases the time constant of the transmitter output to s...

Page 115: ...line Off Line Configuration Using a HART communicator to enter and store configuration data without a transmitter connected The data can later be downloaded to one or more transmitters Off Line Memory Memory location in a HART communicator that stores transmitter configuration data that was entered off line for later downloading to a transmitter Off Line Operation Any of several functions that may...

Page 116: ...s Unique two digit number used to identify a multidropped transmitter Transmitter Memory Nonvolatile memory location in the transmitter that stores configuration data Transmitter Security Hardware selectable feature that prevents accidental or deliberate changes to configuration data Upper Range Limit URL Highest value of the measured variable that the transmitter can measure The limit of the curr...

Page 117: ... installation 2 14 Sensor wiring 2 9 Terminal block 2 4 Drift alert 3 11 E Electrical considerations 2 3 Electronics housing Assembly 4 6 Disassembly 4 4 Environmental considerations 2 11 European installation 2 15 External ground lug 6 3 F Failure mode jumper 2 7 Changing position of 2 7 Location 2 7 Fast Key Sequence Example B 8 Fast key sequences B 8 Field commissioning 2 2 Field wiring 2 4 Fil...

Page 118: ...supply 2 3 5 1 Process variable damping 3 7 Process variables 3 2 R Recommended mounting 2 12 Reranging 3 6 Return of materials 4 6 RFI effect 5 6 RTD inputs 2 8 S Scaled output trim 3 16 3 21 Security jumper 2 7 Sensor checkout 4 3 Sensor connections 2 8 2 9 Sensor current 3 15 Sensor drift alert 3 11 Sensor matching 3 15 3 19 Sensor serial number 3 13 Sensor trim 3 15 3 16 Sensor type selecting ...

Page 119: ...ount Inc http www rosemount com Rosmeount Inc 8200 Market Boulevard Chanhassen MN 55317 USA Tel 1 800 999 9307 Telex 4310012 Fax 612 949 7001 P R INT E D IN U S A 00809 0100 4724 00809 0100 4724 Rev CA 06 99 ...

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