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Rockwell Automation PowerFlex series, User Manual

Introducing the Rockwell Automation PowerFlex series - a cutting-edge range of advanced industrial drives for optimized performance. Unlock the full potential of your equipment with our comprehensive User Manual, available for free download at manualshive.com. Explore the in-depth instructions and make the most out of your PowerFlex drive, hassle-free.

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PowerFlex Digital DC Drive User Manual - 

Publication 20P-UM001C-EN-P - July 2008

Supplemental Drive Information

A-19

  

DC Output Contact

ors and 

Dynamic Brake Resistor 
Kits

Table A.Q   230V AC Input, Regenerative Drives 

Table A.R   230V AC Input, Non-Regenerative Drives 

Drive Cat. No.

DC 
Amps

AC Line 
Amps

HP

Dynamic 
Brake 
Resistor Kit 
Cat. No.

Armature 
Voltage 
(Volts)

DB 
Resistor 
Size (ohms)

DB 
Resistor 
Size 
(Watts)

Brake 
Amps 
Required

DC Loop 
Contactor Cat. 
No.

(3)

DC Contactor 
Crimp Lugs Cat. 
No.

(6)

20P-41AB7P0 7

5.7

1.5

1370-DBL62

240

20

420

12.00

1370-DC56

1370-LG40

20P-41AB9P0 9

7.4

2

1370-DBL63

240

20

420

12.00

1370-DC56

1370-LG40

20P-41AB012 12

9.8

3

1370-DBL64

240

15

420

16.00

1370-DC56

1370-LG40

20P-41AB020 20

16

5

1370-DBL65

240

8.6

420

27.91

1370-DC56

1370-LG40

20P-41AB029 29

24

7.5

1370-DBL66

240

6

345

40.00

1370-DC56

1370-LG40

20P-41AB038 38

31

10

1370-DBL67

240

5

330

48.00

1370-DC56

1370-LG40

20P-41AB055 55

45

15

1370-DBL68

240

3.5

385

68.57

1370-DC56

1370-LG56

20P-41AB073 73

60

20

1370-DBL69

240

2.6

385

92.31

1370-DC110

1370-LG92

20P-41AB093 93

76

25

1370-DBL70

240

2

330

120.00

1370-DC110

1370-LG92

20P-41AB110 110

90

30

1370-DBL71

240

2

330

120.00

1370-DC110

1370-LG110

20P-41AB146 146

119

40

1370-DBL72

240

0.7

280

342.86

1370-DC180

1370-LG160

20P-41AB180 180

147

50

1370-DBL73

240

0.5

365

480.00

1370-DC180

1370-LG180

20P-41AB218 218

178

60

1370-DBL74

240

0.5

365

480.00

1370-DC280

1370-LG228

20P-41AB265 265

217

75

1370-DBL75

240

2

330

120.00

1370-DC280

1370-LG268

20P-41AB360 360

294

100 1370-DBL76

240

1.4

290

171.43

(4)

(7)

20P-41AB434 434

355

125

(1)

240

0.5

1458

651

(5)

(7)

20P-41AB521 521

426

150

(2)

240

0.322

6221

781

(5)

(7)

(1)

Qty 4-CUTLER-HAMMER_G3AP50 Two in series, two in parallel. Must be sourced separately from drive.

(2)

HUBBELL_Y139W322GB - Must be sourced separately from drive.

(3)

Coil voltage = 115V AC, 50/60Hz.

(4)

ABB_EHDB360C-1L-22 - ABB Contactor for drives with a dynamic brake. Must be sourcing separately from drive.

(5)

ABB_EHDB520C2P-1L - ABB Contactor for drives with no Dynamic Brake. ABB_EHDB520C-1L - ABB Contactor for drives with Dynamic Brake. Must be sourced separately from drive.

(6)

See 

DC Contactor Crimp Lug Kit Specifications on page A-21

 for more information.

(7)

Wire and Lug size dependant on Cabinet dims and local codes.

Drive Cat. 
No.

DC 
Amps

AC 
Line 
Amps

HP

Dynamic 
Brake 
Resistor Kit 
Cat. No.

Armature 
Voltage 
(Volts)

DB 
Resistor 
Size 
(ohms)

DB 
Resistor 
Size 
(Watts)

Brake 
Amps 
Required

DC Loop 
Contactor Cat. 
No.

(3)

DC Contactor 
Crimp Lugs Cat. 
No.

(6)

20P-21AB7P0 7

5.7

1.5

1370-DBL62

240

20

420

12.00

1370-DC56

1370-LG40

20P-21AB9P0 9

7.4

2

1370-DBL63

240

20

420

12.00

1370-DC56

1370-LG40

20P-21AB012 12

9.8

3

1370-DBL64

240

15

420

16.00

1370-DC56

1370-LG40

20P-21AB020 20

16

5

1370-DBL65

240

8.6

420

27.91

1370-DC56

1370-LG40

20P-21AB029 29

24

7.5

1370-DBL66

240

6

345

40.00

1370-DC56

1370-LG40

20P-21AB038 38

31

10

1370-DBL67

240

5

330

48.00

1370-DC56

1370-LG40

20P-21AB055 55

45

15

1370-DBL68

240

3.5

385

68.57

1370-DC56

1370-LG56

20P-21AB073 73

60

20

1370-DBL69

240

2.6

385

92.31

1370-DC110

1370-LG92

20P-21AB093 93

76

25

1370-DBL70

240

2

330

120.00

1370-DC110

1370-LG92

20P-21AB110 110

90

30

1370-DBL71

240

2

330

120.00

1370-DC110

1370-LG110

20P-21AB146 146

119

40

1370-DBL72

240

0.7

280

342.86

1370-DC180

1370-LG160

20P-21AB180 180

147

50

1370-DBL73

240

0.5

365

480.00

1370-DC180

1370-LG180

20P-21AB218 218

178

60

1370-DBL74

240

0.5

365

480.00

1370-DC280

1370-LG228

20P-21AB265 265

217

75

1370-DBL75

240

2

330

120.00

1370-DC280

1370-LG268

20P-21AB360 360

294

100 1370-DBL76

240

1.4

290

171.43

(4)

(7)

20P-21AB434 434

355

125

(1)

240

0.5

1458

–

(5)

(7)

20P-21AB521 521

426

150

(2)

240

0.322

6221

–

(5)

(7)

(1)

Qty 4-CUTLER-HAMMER_G3AP50 Two in series, two in parallel. Must be sourced separately from drive.

(2)

HUBBELL_Y139W322GB - Must be sourced separately from drive.

(3)

Coil voltage = 115V AC, 50/60Hz.

(4)

ABB_EHDB360C-1L-22 - ABB Contactor for drives with a dynamic brake. Must be sourcing separately from drive.

(5)

ABB_EHDB520C2P-1L - ABB Contactor for drives with no Dynamic Brake. ABB_EHDB520C-1L - ABB Contactor for drives with Dynamic Brake. Must be sourced separately from drive.

(6)

See 

DC Contactor Crimp Lug Kit Specifications on page A-21

 for more information.

(7)

Wire and Lug size dependant on Cabinet dims and local codes.

Summary of Contents for PowerFlex series

Page 1: ...USER MANUAL Firmware Version 1 006 2 001 PowerFlex Digital DC Drive ...

Page 2: ...and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations Important Id...

Page 3: ...to Fast Stop for parameters 354 Aux Inp Flt Cfg and 365 OverTemp Flt Cfg 3 53 Changed option 35 Fld Weak En to Force MinFld for parameters 133 144 Digital Inx Sel 3 65 Added option 64 Invert Flt to parameters 133 144 Digital Inx Sel to allow a digital input wired to an inverting fault device to issue an Inverting Fault F37 3 65 Updated the options for parameter 1391 ContactorControl to accommodate...

Page 4: ...ation 1 2 A 1 Updated AC Input Voltages tables 1 15 Updated AnalogCflct Alarm description to include parameters 1323 1327 DPI Px Select 4 7 Updated Agency Certification Information A 1 Added notation regarding required installation in a Pollution Degree 2 environment A 1 Updated the Maximum Short Circuit Ratings data A 2 Added footnote regarding coil voltage to DC Loop Contactor table information ...

Page 5: ...Mounting Frame C Drives 1 6 Removing the Drive Covers 1 7 Frame A Drives 1 7 Frame B and C Drives 1 8 Line Reactors Filters 1 9 Using Contactors 1 9 AC Input Contactors 1 10 DC Output Contactors 1 10 Dynamic Brake Resistors 1 10 Control Power Protection 1 11 General Grounding Requirements 1 12 Safety Ground PE 1 12 Power Feeder 1 13 Encoder Ground Connections 1 13 Tachometer Ground Connections 1 1...

Page 6: ...ist View 3 3 Cross Reference Tables 3 3 Basic Parameter View 3 4 Advanced Parameter View 3 6 Monitor File 3 11 Motor Control File 3 14 Speed Command File 3 23 Dynamic Control File 3 29 Applications File 3 34 Utility File 3 46 Communications File 3 58 Input Output File 3 62 Parameter Cross Reference by Name 3 72 Parameter Cross Reference by Number 3 77 Chapter 4 Troubleshooting Faults and Alarms 4 ...

Page 7: ...ing and Editing Parameters B 5 LCD HIM B 5 Removing Installing the HIM B 6 Appendix C Application Notes Analog Input Configuration C 1 Example 1 C 1 Example 2 C 2 Analog Input Signal Comparison C 2 Current Speed Curve C 4 Droop Compensation C 5 Field Weakening Mode Configuration v1 006 C 5 Using a DC Contactor Only C 6 Using a DC Contactor and a Dynamic Brake C 6 Using an Inverting Fault Device On...

Page 8: ...ng the Voltage Regulator in the Field Converter C 31 Tuning the Field Current Curve C 33 Appendix D Control Block Diagrams Diagram Conventions D 1 Appendix E Installing a Communication Adapter Communication Adapter Kits E 1 What The Communication Adapter Kit Includes E 1 Tools That You Need E 1 Safety Precautions E 2 Installing the Communication Adapter Module in the Drive E 2 Appendix F Optional ...

Page 9: ...or a list of additional publications Drive Storage Conditions If it is necessary to store the drive for any length of time before installation follow these storage guidelines in order to ensure satisfactory operation at start up and to maintain warranty coverage After receipt and inspection repack the drive in its original shipping container and store in a clean dry place Place where the ambient t...

Page 10: ... L Y 20P41AD4P1RA0NNN Made in Italy Output 500VDC 4 1A REGEN 1 0HP 1 Min Overload Amps 3 Sec Overload Amps MFD in 2XXX on MMM DD Cat No Input 460VAC 50 60 Hz 3 3A 3 Phase UL Type OPEN IP20 Original Firmware V 1 001 Serial Number A23E0042 Series A Frame A 6 2 8 2 I O 24VDC Standard Ind Cont Listed C R US DC Field Input 460VAC 50 60 Hz 10A max 1 Phase Output 360VDC 10A max Regulator Power 115 230VAC...

Page 11: ...ot followed If you are not familiar with static control procedures reference A B publication 8000 4 5 2 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook ATTENTION An incorrectly applied or installed drive can result in component damage or a reduction in product life Wiring or application errors such as undersizing the motor incorrect or inadequate AC supply or ...

Page 12: ...Hp Armature Amps Frame Field Amps 4P1 2 4 1 A 10 6P0 3 6 A 10 010 5 10 A 10 014 7 5 14 A 10 019 10 19 A 10 027 15 27 A 10 035 20 35 A 10 045 25 45 A 10 052 30 52 A 10 073 40 73 A 14 086 50 86 A 14 100 60 100 A 14 129 75 129 A 14 167 100 167 B 20 207 125 207 B 20 250 150 250 B 20 330 200 330 B 20 412 250 412 B 20 495 300 495 C 20 667 400 667 C 20 g Field Supply Code Type A Three Phase Regulated F F...

Page 13: ...ormation on See page Mounting Considerations 1 2 Control Power Protection 1 11 Mounting Dimensions and Weights 1 3 General Grounding Requirements 1 12 Lifting PowerFlex DC Drives 1 5 Power Circuit Protection 1 13 Removing the Drive Covers 1 7 Cable and Wiring Recommendations 1 14 Line Reactors Filters 1 9 Power Wiring 1 15 Using Contactors 1 9 I O Wiring 1 32 ATTENTION The following information is...

Page 14: ...pment These enclosures offer no protection against airborne contaminants Minimum Mounting Clearances Minimum clearance requirements indicated in Figure 1 1 are intended to be from drive to drive Other objects can occupy this space however reduced airflow may cause protection circuits to fault the drive The drive must be mounted in a vertical orientation as shown below and must not be mounted at an...

Page 15: ...ble 1 A Frame A Weights ATTENTION Remove all loose packing materials including the container s of desiccants if any from the drive enclosure before mounting and energizing the drive A B C A1 B1 mm in mm in mm in mm in mm in 267 10 5 359 14 0 287 11 3 250 9 8 275 10 8 Drive Current Rating Code Weight Drive Drive Packaging 230V 460V kg lbs kg lbs 7P0 4P1 8 4 19 5 10 5 23 1 9P0 6P0 012 010 020 014 01...

Page 16: ...s Table 1 B Frame B Weights A A1 A2 B B1 C mm in mm in mm in mm in mm in mm in 311 12 2 275 10 8 16 5 0 65 388 15 3 375 14 8 350 13 8 Drive w ND Rating Code Weight Drive Drive Packaging 230V 460V kg lbs kg lbs 146 167 25 5 56 2 27 5 60 6 180 207 218 265 250 29 5 65 0 31 5 69 4 360 330 32 70 5 34 75 434 412 A A1 B1 C B A2 STS PORT MOD NET A NET B ...

Page 17: ...ET A NET B Drive w ND Rating Code Weight Regenerative Drives Weight Non regenerative Drives Drive Drive Packaging Drive Drive Packaging 230V 460V kg lbs kg lbs kg lbs kg lbs 495 61 134 5 74 163 1 57 125 7 70 154 3 521 667 65 143 3 81 178 6 62 136 7 75 165 3 ATTENTION To guard against possible personal injury or equipment damage Inspect all lifting hardware for proper attachment before lifting the ...

Page 18: ...n one of the top holes in the panel The bolt must be fully threaded into the panel before hanging the drive 3 Insert the properly sized and rated lifting hooks into the holes on the lifting flanges at the top of the drive To limit the pull in forces on the drive the lifting devices connected to the hooks must be long enough to make the angle between the chain or cable and a vertical line extending...

Page 19: ...s to be removed to install an optional communication adapter and service the drive Refer to Installing a Communication Adapter on page E 1 for information Frame A Drives You must remove both the lower protective cover and the power terminal cover on frame A drives to access the power terminals Remove the Power Terminal Cover Remove the two screws as shown below and slide the cover down and off the...

Page 20: ...tly lifting along the top edge slide the cover down and off the chassis Figure 1 7 Frame A Lower Cover Removal Frame B and C Drives Loosen but do not remove the two screws that secure the bottom cover Then slide the cover down until the screw heads line up with the key holes and lift the cover off the chassis Figure 1 8 Frame B C Drive Cover Removal STS PORT MOD NET A NET B Frame B Shown ...

Page 21: ... Wiring Diagrams on page 1 17 for wiring examples When only an AC contactor is used Set parameter 1391 ContactorControl to 1 AC Cntctr default value 1 Set one Relay Out x Sel parameter and one Digital Inx Sel parameter to Contactor default value for parameters 1392 Relay Out 1 Sel and 140 Digital In8 Sel When only a DC contactor is used Set parameter 1391 ContactorControl to 3 DC Cntctr 1 Set one ...

Page 22: ...ening mode with a DC contactor and or inverting fault device installed in the armature circuit refer to Field Weakening Mode Configuration v1 006 on page C 5 AC Input Contactors Refer to AC Input Line Reactors and AC Input Contactors on page A 17 for a list of recommended AC input contactors DC Output Contactors A DC output contactor can be used to connect the output of the armature circuit to the...

Page 23: ...o terminals U2 and V2 and not nuisance trip or blow from the inrush current The table below lists the input current characteristics of the control power Table 1 D Control Power Protection Control power input should be supplied by a power source that is stabilized and buffered from the power system transients The control power of many drives can be fed from a single source as long as proper distrib...

Page 24: ...This point must be connected to adjacent building steel girder joist a floor ground rod or bus bar see above Grounding points must comply with national and local industrial safety regulations and or electrical codes ATTENTION In order to comply with the essential requirements of the CE Low Voltage Directive 2006 95 EC PowerFlex DC drives may not be powered from a corner earthed TN with one phase e...

Page 25: ...cable shield to ground on the motor side Tachometer Ground Connections If used ground connections must be routed in grounded steel conduit The conduit must be grounded at both ends Ground the cable shield at the drive end only using the shield clamps on the grounded metal plate supporting the control board refer to I O Terminal Block Locations on page 1 36 for shield clamp location Power Circuit P...

Page 26: ... DC Power DC Motor Armature 4 DC Power DC Motor Field Control 5 115V AC DC Logic Relay Logic PLC I O Motor Thermostat 3 9 in 76 229 mm 3 6 in 76 152 mm 0 3 9 in 76 229 mm See Note 6 1 2 5 115V AC Power Power Supplies Instruments 6 24V AC DC Logic PLC I O Signal Process 7 Analog Signals DC Supplies Reference feedback Signal 5 To 24V DC ShieldedCable Belden 8735 8737 8404 3 18 in 76 457 mm 3 12 in 7...

Page 27: ...lication may dictate separate spacing 3 All wires of class 7 through 11 MUST be shielded per the recommendations 4 In cable trays steel separators are advisable between the class groupings 5 If conduit is used it must be continuous and composed of magnetic steel 6 Spacing of communication cables classes 2 through 6 is Power Wiring AC Input Voltages PowerFlex DC drives are rated for the following A...

Page 28: ...tage suggested for the connected motor Armature Circuit Field Circuit AC Input Voltage DC Output Armature Voltage Terminals C D Terminals U V W Two Quadrant Drive Four Quadrant Drive 230V 10 3Ph 260V 240V 400V 10 3Ph 470V 420V 440V 10 3Ph 530V 460V 460V 10 3Ph 560V 480V 480V 10 3Ph 580V 500V AC Input Voltage DC Output Field Voltage 1 Terminals C1 D1 1 The max field voltage is equal to 0 85 x AC in...

Page 29: ... C1 D1 F1 FU1 2 FU2 2 FU3 FU4 FU5 FU6 FU7 FU8 FU9 Field Power Terminal Block Control Power Relay Terminal Block 1 Par 140 Digital In8 Sel set to 31 Contactor 2 Armature output fuses are required on four quadrant and are recommended on two quadrant Frame A and B drives Fuses with Trip Indicator Switches are recommended for Inverting Fault protection when the motor will be Field Weakened and run abo...

Page 30: ...lay Terminal Block F2 C1 D1 F1 Field Power Terminal Block 1 Par 140 Digital In8 Sel set to 31 Contactor 2 Armature output fuses are required on four quadrant and are recommended on two quadrant Frame A and B drives Fuses with Trip Indicator Switches are recommended for Inverting Fault protection when the motor will be Field Weakened and run above base speed Refer to Figure 1 13 on page 1 19 3 Par ...

Page 31: ...are required on four quadrant and are recommended on two quadrant Frame A and B drives Fuses with Trip Indicator Switches are recommended for Inverting Fault protection when the motor will be Field Weakened and run above base speed Refer to Figure 1 13 on page 1 19 3 Par 1391 ContactorControl 4 DC Cntctr DB Par 1392 Relay Out 1 Sel 25 Contactor and Par 629 Relay Out 2 Sel 24 ContactorDB Important ...

Page 32: ...the armature converter C D DC output to the motor armature PE Safety ground U C V D W PE Front View ATTENTION Do not operate the drive with the power terminal cover removed Operating the drive with the power terminal cover removed may result in a hazardous condition that could cause personal injury and or equipment damage Note Front view of drive shown with bottom protective and power terminal cov...

Page 33: ...owerFlex Digital DC Drive User Manual Publication 20P UM001C EN P July 2008 Installation and Wiring 1 21 Figure 1 16 Frame C Armature Converter Terminal Block Location U C V D W PE Bottom View Front View ...

Page 34: ...ightening Torque N m lbs in 230V 460V A 7P0 4P1 U V W C D PE See Cable and Wiring Recommendations on page 1 14 5 6 53 9P0 6P0 012 010 020 014 019 029 027 038 035 055 045 052 073 073 U V W C D PE Terminal Block 12 106 093 086 110 100 129 B 146 167 U V W C D 10 50 442 5 PE 8 25 221 180 U V W C D 10 50 442 5 PE 8 25 221 218 207 U V W C D 10 50 442 5 PE 8 25 221 265 250 U V W 10 50 442 5 C D PE 8 25 2...

Page 35: ... 23 Field Circuit Connections Figure 1 17 Frame A Field Circuit Terminal Block Location Figure 1 18 Frame B Field Circuit Terminal Block Location Terminals Description U1 V1 Single phase AC input to the field circuit C1 D1 DC output to the motor field V1 C1 D1 U1 Bottom of Drive V1 C1 D1 U1 Top of drive ...

Page 36: ...the value selected with switch S14 must be entered in parameter 374 Drv Fld Brdg Cur in the control software when the drive is commissioned refer to Drive Start Up on page 2 1 V1 U1 C1 D1 Front of drive Frame Drive Current Rating Code 1 1 Refer to Catalog Number Explanation on page Preface 4 positions 8 10 for corresponding drive HP rating armature amp rating and field amp rating Terminals Wire Si...

Page 37: ... or thermal switch must be connected to terminals 78 and 79 The drive s response to a motor over temperature fault is configured in parameter 365 OverTemp Flt Cfg If a temperature sensor is not used a 1k ohm resistor must be connected Switch ohms 148 330 182 36 4 845 1650 Equivalent Resistance Field current scale S14 1 S14 2 S14 3 S14 4 S14 5 S14 6 S14 7 S14 8 1 0 A OFF OFF OFF OFF OFF ON Not used...

Page 38: ...ey can also be connected to terminals 78 and 79 in order to indicate a drive Motor Over Temp fault F16 though this is not recommended due to the noise sensitivity of the current threshold circuitry If a thermal switch is used a 1k ohm resistor must be placed in series between the switch and one of the terminals Table 1 H Relay Outputs and Thermistor Thermal Switch Wire Sizes and Specifications Fig...

Page 39: ...20P UM001C EN P July 2008 Installation and Wiring 1 27 Figure 1 21 Frame B Relay and Thermistor Thermal Switch Terminal Block Locations Figure 1 22 Frame C Relay and Thermistor Thermal Switch Terminal Block Locations 78 79 35 36 75 76 35 36 75 76 78 79 ...

Page 40: ...only a jumper is required between terminals SA and SB for 115V AC control input power For frame B drive SA SB terminal block location refer to Figure 1 26 on page 1 29 For frame C drive SA SB terminal block location refer to Figure 1 27 on page 1 30 Figure 1 23 Frame A Control Circuit Terminal Block Location Figure 1 24 Frame B Control Circuit Terminal Block Location Terminals Description U2 V2 Si...

Page 41: ...ves U2 V2 Frame Drive Current Rating Code 1 1 Refer to Catalog Number Explanation on page Preface 4 positions 8 10 for corresponding drive HP rating armature amp rating and field amp rating Terminals Wire Size and Type 2 2 See Cable and Wiring Recommendations on page 1 14 for more information Tightening Torque N m lbs in 230V 460V Flexible mm2 Multi core mm2 AWG All All All U2 V2 0 14 1 5 0 14 2 5...

Page 42: ... Back of Control EMI shield The SA SB terminal block is located on the Switching Power Supply circuit board on the back of the Control EMI Shield 1 Remove the top protective cover from the drive 3 Loosen captive screws 2 Disconnect cables XFCD and XR 4 Lower EMI shield and disconnect cable XSW from Switching Power Supply board see above XSW connector To access the SA SB terminal block 3 Loosen cap...

Page 43: ...nations Table 1 K Heatsink Cooling Fans and Fuse Signal Wire Sizes and Terminal Specifications Figure 1 28 Frame C Heatsink Cooling Fan and Internal Fuse Signal Terminal Block Locations Terminal Description Maximum Voltage Maximum Current U3 Single phase AC input power for cooling fans 230V AC 1A V3 81 Internal armature fuse intervention signal 250V AC 1A 82 Frame Drive Current Rating Code 1 1 Ref...

Page 44: ...mper Locations ATTENTION Configuring an analog input for current operation and driving it from a voltage source could cause component damage Verify proper switch configuration prior to applying input signals Refer to DIP Switch and Jumper Settings on page 1 32 ATTENTION Hazard of personal injury or equipment damage exists when using bipolar input sources Noise and drift in sensitive input circuits...

Page 45: ...programmed accordingly using Par 76 Anlg In2 Config S11 Configures the input signal of Analog Input 3 terminals 5 and 6 On Off Position 0 20 mA 4 20 mA On Position 0 10V 10V Note The input signal type must also be programmed accordingly using Par 81 Anlg In3 Config S12 Not used Leave set to the factory setting Off S14 Field current resistors setting see Table 1 G on page 1 25 Important In addition...

Page 46: ...ON ON OFF OFF 180V ON OFF OFF OFF 300V OFF OFF OFF OFF Frame Drive Current Rating Code S15 1 S15 2 S15 3 S15 4 S15 5 S15 6 S15 7 S15 8 A 7P0 ON OFF OFF OFF OFF OFF OFF OFF 9P0 OFF ON OFF OFF OFF OFF OFF OFF 012 ON ON OFF OFF OFF OFF OFF OFF 020 OFF OFF ON OFF OFF OFF OFF OFF 029 ON OFF ON OFF OFF OFF OFF OFF 038 OFF ON ON OFF OFF OFF OFF OFF 055 ON ON ON OFF OFF OFF OFF OFF 073 OFF OFF OFF ON OFF ...

Page 47: ...erter Circuit Board for more information Table 1 P Analog I O Digital I O and DC Analog Tachometer Wire Sizes and Terminal Specifications Frame Drive Current Rating Code S15 1 S15 2 S15 3 S15 4 S15 5 S15 6 S15 7 S15 8 A 4P1 OFF OFF OFF OFF OFF OFF ON OFF 6P0 ON OFF OFF OFF OFF OFF ON OFF 010 OFF ON OFF OFF OFF OFF ON OFF 014 ON ON OFF OFF OFF OFF ON OFF 019 OFF OFF ON OFF OFF OFF ON OFF 027 ON OFF...

Page 48: ...rence 9 Pot Common For and 10V pot references 10 PE ground PE ground to drive chassis 1 Differential Isolation External source must be maintained at less than 160V with respect to PE Input provides high common mode immunity 2 3 4 5 1 7 8 9 10 6 No Signal Description Factory Default Config Parameter 11 Internal 0V Gnd 12 Digital Input 1 Max 30V 15V 3 2mA 24V 5mA and 30V 6 4mA 2 Stop CF 133 Digital ...

Page 49: ... Digital Input 5 Max 30V 15V 3 2mA 24V 5mA and 30V 6 4mA 17 Speed Sel 1 137 Digital In5 Sel 32 Digital Input 6 18 Speed Sel 2 138 Digital In6 Sel 33 Digital Input 7 19 Speed Sel 3 139 Digital In7 Sel 34 Digital Input 8 31 Contactor 140 Digital In8 Sel 35 Digital Input Common Important When using the internal 24V DC supply terminal 19 for digital inputs 5 8 you must connect the digital input common...

Page 50: ...peed Ref Out Analog Output Bipolar Signal 10V Bipolar based on the signal of the selected input i e selection Analog In 1 0 10V 0 20mA Unipolar shown Select Source Value 66 Anlg Out1 Sel Adjust Scaling 62 Anlg Out1 Scale Enable Input 24V DC internal supply No Changes Required Note If the digital input used for Enable is changed from the default setting of digital input 4 the wiring must be changed...

Page 51: ...al Outputs 24V DC external supply No Changes Required 1 Refer to the Attention statement on page 1 32 for important bipolar wiring information 2 Important Programming inputs for 2 wire control deactivates the HIM Start and Jog buttons 3 0 20mA or 4 20mA operation requires that the switch at S9 S10 or S11 be set to the ON position or drive damage may occur Refer to Table 1 L on page 1 33 Input Outp...

Page 52: ...sted pair on the power supply Refer to page A 3 for Digital Encoder specifications Figure 1 33 Digital Encoder Terminal Block Location Table 1 U Digital Encoder Terminal Designations No Description A Encoder A Single channel or quadrature A input A Encoder A NOT B Encoder B Dual channel quadrature B input B Encoder B NOT Z Encoder Z Pulse marker or registration input 2 2 Selectable via switch S20 ...

Page 53: ...d connection is on drive Control EMI shield Refer to Figure 1 33 on page 1 40 Encoder Power External Power Source Encoder Signal Single Ended Dual Channel Encoder Signal Differential Dual Channel Common 5 12 15V DC 200 mA A A B B Z Z COM V to Shield 1 Common External Power Supply to Shield 1 A A B B Z Z COM V B B NOT A NOT A Z Z NOT to Power Supply Common A A B B Z Z COM V to Shield 1 B B NOT A NO...

Page 54: ...ective cover and the terminal cover frame A or plastic covers frames B and C ATTENTION The Drive can overspeed if DIP switch S4 is set incorrectly or the tachometer is wired incorrectly Failure to observe this precaution could result in damage to or destruction of the equipment No Signal Description Negative input A Not Used B C Positive input Clockwise rotation positive Counterclockwise rotation ...

Page 55: ...Appendix B before performing these procedures Important It is recommended that you uncouple the motor from all loads at this time until otherwise directed ATTENTION Power must be applied to the drive to perform the following start up procedure Some of the voltages present are at incoming line potential To avoid electric shock hazard or damage to equipment only qualified service personnel should pe...

Page 56: ...ion Settings 1 With the bottom cover removed from the drive refer to Removing the Drive Covers on page 1 7 verify that DIP switch S14 is set correctly to be the rated field current specified on the motor nameplate Refer to Table 1 G on page 1 25 2 Verify all switch settings S9 S10 and S11 for the analog inputs Refer to Table 1 L on page 1 33 3 Verify all DIP switch and jumper settings for the digi...

Page 57: ...rrect A digital input 1 8 only must be wired and configured as a drive enable Refer to Control Circuit Input Power on page 1 28 and I O Wiring on page 1 32 for further information 2 If you are using a PTC thermistor or thermal switch to protect the motor from overloading remove the 1k ohm resistor between terminals 78 and 79 Refer to Thermistors and Thermal Switches on page 1 25 ...

Page 58: ...1 Important When power is first applied the HIM may require approximately 5 seconds until commands are recognized including the Stop key 4 Apply Voltage to the Control Circuits 1 Apply power to the control circuits terminals U2 and V2 of the drive If any of the digital inputs are configured to Stop CF CF Clear Fault Enable or Aux Fault verify that signals are present or reconfigure Digital Inx Sel...

Page 59: ...80 Drive Alarm 1 Refer to Fault Descriptions on page 4 4 and or Alarm Descriptions on page 4 7 Steady Drive Running A continuous type 1 alarm condition exists Check parameter 1380 Drive Alarm 1 Refer to Fault Descriptions on page 4 4 and or Alarm Descriptions on page 4 7 Red Flashing A fault has occurred Check Fault x Code or view the Fault Queue on the HIM Refer to Fault Descriptions on page 4 4 ...

Page 60: ...ve s Fault Queue to indicate the change 7 Configure the Most Commonly Used Parameters If your application only requires basic drive parameter set up you can use the S M A R T list screen available on the HIM to program the drive Refer to Using the S M A R T List Screen on page B 2 for more information Important In order to access all parameters in this procedure you must set the Parameter View opt...

Page 61: ...r Volt Enter the rated motor nameplate armature voltage This value should be the measured armature voltage when the motor is running at base speed with rated field current This value should represent 100 of the rated armature voltage when field weakening is not used If field weakening is used this value should be set to 90 of the rated armature voltage to prevent a possible overvoltage condition w...

Page 62: ...ult value is 300 seconds Par 469 Field Mode Sel select the desired field mode default 0 Base Speed constant field current 1 Field Weaken field weakening mode 2 External power to the field is supplied externally If you are utilizing field economy at zero speed set 468 Min Fld Curr Pct to the desired minimum field current for field economy default 30 If you are operating the drive in field weakening...

Page 63: ...signal Refer to DIP Switch and Jumper Settings on page 1 32 Set Par 72 Anlg In1 Scale and Par 74 Anlg In1 Offset appropriately If you are using the HIM on the drive cover Port 1 for the speed reference set Par 70 Anlg In1 Sel to 0 Off 16 Access the Digital Inputs group and configure the following parameters Par 1391 ContactorControl Select the type of contactor s used with the drive 1 Contactor de...

Page 64: ...Par 454 Arm Inductance If needed these values can be manually adjusted 1 If an external supply is used to power the motor field disconnect the wires from the motor field terminals If the drive supplies power to the motor field the internal field circuit will automatically be disabled during this test Important The drive must be under at least a 40 load in order to properly tune the current regulat...

Page 65: ...s At the end of the test the drive will automatically be stopped and Par 452 CurrReg Autotune will be set to 0 Off If the value of Par 587 I Reg Error is greater than 40 refer to Manually Adjusting the Current Regulator Tune Settings on page C 26 for more information If a drive fault occurs during the tuning procedure refer to Fault Descriptions on page 4 4 for a list of fault descriptions and act...

Page 66: ... analog input 1 is wired access the Analog Inputs group and verify that the voltage level is 0V in Par 1404 Analog In1 Value 5 While viewing Par 233 Output Voltage assert a Jog command via the HIM keypad or digital input on the I O terminal block and observe the motor rotation direction Verify whether or not Par 233 Output Voltage is positive 6 If the observed rotation direction is incorrect remov...

Page 67: ... the sign and value of Par 1408 Tachometer Speed and the motor direction do not correspond remove power from the drive and reverse the tachometer connections at the drive Continue with Step 10 Configure the Speed Feedback Parameters on page 2 14 For Encoder feedback Assert a Jog command and verify that the sign and value of Par 420 Encoder Speed correspond with the actual direction of the motor If...

Page 68: ...is a digital encoder enter the pulses per revolution from the encoder nameplate in Par 169 Encoder PPR If the speed feedback source is a digital encoder set Par 652 Encoder Err Chk to 1 Enabled to activate monitoring of the digital encoder signals verifies the presence of the A B A B signals Par 457 Spd Fdbk Control must be set to 1 Enabled for encoder monitoring to occur Switch S20 must be set co...

Page 69: ...st not be any backlash in the mechanical transmission and it must be compatible with those operations using the torque limit value set in the Par 1048 Autotune Cur Lim You can modify the torque limit value via this parameter Important In applications where the system total inertia value is very high it is necessary to increase the value of Par 1048 Autotune Cur Lim in order to avoid Time out error...

Page 70: ... the test refer to Auto Tuning Faults on page 2 17 for a description and more information Note If any manual adjustments are required due to vibrations etc these should be carried out according to the value of the integral gain Par 88 Spd Reg Ki If the speed regulator auto tuning test does not provide satisfactory results refer to Fine Tuning the Regulators on page C 25 The values determined by th...

Page 71: ...oo high during the speed regulator auto tuning procedure Decrease the value of Par 1048 Autotune Cur Lim and repeat the auto tune procedure STune Stalled 57 The drive stalled during the speed regulator auto tuning procedure Increase the value of Par 1048 Autotune Cur Lim and repeat the auto tune procedure STune LoadHi 58 The loading torque value is too high at zero speed to complete the speed regu...

Page 72: ...ed by enabling the Speed Up function Refer to Speed Up Function on page C 20 for more information Configuring the Speed Zero Logic The speed zero logic is factory set to 0 Disabled Refer to Speed Zero Function on page C 22 for more information Adaptive Speed Regulation The adaptive function of the speed regulator is factory set to 0 Disabled It should only be used when the gain of the speed regula...

Page 73: ...ill display a text message for each item Bit Parameters Bit parameters have individual bits associated with features or conditions If the bit is 0 the feature is off or the condition is false If the bit is 1 the feature is on or the condition is true Numeric Parameters These parameters have a single numerical value and unit i e 0 1 Volts The example on the following page shows how each parameter t...

Page 74: ...ved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved DPI Port 5 DPI Port 4 DPI Port 3 DPI Port 2 DPI Port 1 Digital In Default x x x x x x x x x x 0 0 0 0 1 1 Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 No Description File Lists the major parameter file category Group Lists the parameter group within a file No Parameter number The parameter is only accessible when Par 211 Para...

Page 75: ...st commonly used parameters Basic Parameter view or all parameters Advanced Parameter View File Group Parameter Order This simplifies programming by grouping parameters that are used for similar functions The parameters are organized into files Each file is divided into groups and each parameter is an element in a group By default the LCD HIM displays parameters by File Group Parameter view Number...

Page 76: ... Field Mode Sel 469 Max Fld Curr Pct 467 Min Fld Curr Pct 468 Fld Weaken Ratio 456 Torq Attributes Current Limit 7 Current Lim Pos 8 Current Lim Neg 9 Torque Ref 39 Trim Torque 40 Torque Reduction 342 Zero Torque 353 Speed Feedback Fdbk Device Type 414 Anlg Tach Gain 562 Anlg Tach Zero 563 Spd Fdbk Control 457 SpdReg FB Bypass 458 Autotune Autotune Cur Lim 1048 CurrReg Autotune 452 Arm Resistance ...

Page 77: ...B2 621 Data Out C1 622 Data Out C1 623 Data Out D1 624 Data Out D2 625 Data In Val Sel 1319 Data In SelData 1320 Input Output Analog Inputs Anlg In1 Sel 70 Anlg In1 Config 71 Anlg In2 Sel 75 Anlg In2 Config 76 Anlg In3 Sel 80 Anlg In3 Config 81 Anlg In1 Target 295 Anlg In2 Target 296 Anlg In3 Target 297 Anlg In1 Cmp 1042 Anlg In1 Cmp Err 1043 Anlg In1 Cmp Dly 1044 Anlg In1 Cmp Eq 1045 Analog In1 V...

Page 78: ...TrqTpr_Lim2 753 TrqTpr_Lim3 754 TrqTpr_Lim4 755 TrqTpr_Spd 756 Filt Torq Cur 926 Speed Feedback Fdbk Device Type 414 Anlg Tach Gain 562 Anlg Tach Zero 563 Spd Fdbk Control 457 SpdReg FB Bypass 458 Spd Fdbk Error 455 Act Spd Filter 923 Encoder PPR 169 Encoder Out Sel 1021 Encoder Err Chk 652 Z Channel Enable 911 Z Capture Pos En 912 Z Captured Pos 913 Autotune Autotune Cur Lim 1048 CurrReg Autotune...

Page 79: ...373 Acc Dec Filter 1212 Load Limits Enable Droop 699 Droop Percent 696 Droop Filter 697 Droop Limit 700 Load Comp 698 Torq Red CurLim 13 Torq Limit Type 715 Stop Modes Fast Stop Time 38 Spd 0 Trip Delay 627 Closing Speed 1262 Opening Delay 1263 Ramp In Zero En 1265 Actuator Delay 1266 Restart Modes Start At Powerup 1344 Powerup Delay 1345 Adaptv Regulator Adaptive Spd En 181 Adaptive Reg Typ 182 A...

Page 80: ...3 Scale4 Out Off 1234 Scale4 In Abs 1235 Scale5 Input 1236 Scale5 Output 1237 Scale5 Mul 1238 Scale5 Div 1239 Scale5 In Max 1240 Scale5 In Min 1241 Scale5 In Off 1242 Scale5 Out Off 1243 Scale5 In Abs 1244 Scale6 Input 1245 Scale6 Output 1246 Scale6 Mul 1247 Scale6 Div 1248 Scale6 In Max 1249 Scale6 In Min 1250 Scale6 In Off 1251 Scale6 Out Off 1252 Scale6 In Abs 1253 Diameter Calc Diameter Calc 7...

Page 81: ...v1 54 UserDefined0 503 UserDefined1 504 UserDefined2 505 UserDefined3 506 UserDefined4 507 UserDefined5 508 UserDefined6 509 UserDefined7 510 UserDefined8 511 UserDefined9 512 UserDefined10 513 UserDefined11 514 UserDefined12 515 UserDefined13 516 UserDefined14 517 UserDefined15 518 UsrDefBitWrdA 519 UsrDefBitWrdA0 520 UsrDefBitWrdA1 521 UsrDefBitWrdA2 522 UsrDefBitWrdA3 523 UsrDefBitWrdA4 524 Usr...

Page 82: ...Sel 137 Digital In6 Sel 138 Digital In7 Sel 139 Digital In8 Sel 140 Digital In9 Sel 141 Digital In10 Sel 142 Digital In11 Sel 143 Digital In12 Sel 144 Inversion In 1 1276 Inversion In 2 1277 Inversion In 3 1278 Inversion In 4 1279 Inversion In 5 1280 Inversion In 6 1281 Inversion In 7 1282 Inversion In 8 1283 Inversion In 9 1387 Inversion In 10 1388 Inversion In 11 1389 Inversion In 12 1390 Dig In...

Page 83: ... Min Max Units Read Only 32766 RPM 111 Ramp In Pct Total reference value input to the ramp as a percentage of Par 45 Max Ref Speed Note This parameter can be assigned to an analog output Default Min Max Units Read Only 100 00 45 113 Ramp Out Output of the ramp in RPM Note This parameter can be assigned to an analog output Default Min Max Units Read Only 32766 RPM 114 Ramp Out Pct Output of the ram...

Page 84: ...Default Min Max Units Read Only 200 179 199 Arm Current Pct Armature current expressed as a percentage of the value in Par 179 Nom Mtr Arm Amps Note This parameter is assigned to analog output 2 Terminals 23 and 24 Par 67 Anlg Out2 Sel by default but can be assigned to any analog output Default Min Max Units Read Only 250 179 200 Arm Current Armature current in Amperes Default Min Max Units Read O...

Page 85: ...Default Min Max Read Only 10 11 331 Software Version Displays the software version number active in the drive Default Min Max Read Only 1 00 999 00 465 Drive Size Armature current rating as indicated by the configuration of DIP switch S15 on the Control board Note S15 is set to the appropriate value at the factory However if the Control board was supplied as a replacement part S15 must be manually...

Page 86: ... the voltage that begins the weakening phase of the field Note This parameter affects the threshold of an overvoltage condition as indicated by an Arm Overvoltage fault F5 Default Min Max Units 500 00 20 00 999 00 V 469 179 Nom Mtr Arm Amps Rated motor nameplate armature current The settings for the current limit and the overload function are based on this current value Default Min Max Units Based...

Page 87: ...69 Field Mode Sel Operating mode of the field controller Base Speed The motor field is regulated with constant current and controls the motor from zero to base speed If a curve is defined through Pars 916 917 and 918 Fld Const xx Pct this value will change linearly through Par 467 Max Fld Curr Pct which is a percentage of the nominal flux value set in Par 280 Nom Mtr Fld Amps Field Weaken The moto...

Page 88: ...rve when set to 1 resets the drive to use a linear field curve When this parameter is set Par 280 Nom Mtr Fld Amps is linearly changed through Max Fld Curr Pct Field Ref Pct This field is Write Only After the value of this field is set to 1 it will automatically return to 0 Default Min Max Units 0 0 1 921 Out Volt Level The percentage of maximum output voltage based on the value in Par 175 Rated M...

Page 89: ...Second current reference value as a percentage of the value set in Par 179 Nom Mtr Arm Amps Trim Torque is added to Torque Reference and can be used as a correction value for the torque reference regardless of the value of Par 242 Speed Reg En Default Min Max Units 0 200 342 Torque Reduction Selection for torque reduction When the torque reduction function is active 1 Active the current limit chan...

Page 90: ...qTpr_Lim3 and 755 TrqTpr_Lim4 Default Min Max Units 0 0 200 750 756 753 TrqTpr_Lim2 Second reduced current limit of the current speed curve The value defined in this parameter must be less than the value in Par 752 TrqTpr_Lim1 and greater than the values in Pars 754 TrqTpr_Lim3 and 755 TrqTpr_Lim4 Default Min Max Units 0 0 200 750 756 754 TrqTpr_Lim3 Third reduced current limit of the current spee...

Page 91: ...Fdbk Error is signaled the fault message Encoder Loss F91 displays This function is automatically disabled when the armature feedback has been selected Par 414 Fdbk Device Type 3 Armature Default Options 1 0 1 Enabled Disabled Enabled 455 458 SpdReg FB Bypass Enables Disables an automatic switch to armature feedback when the Encoder Loss F91 fault occurs due to an encoder or tachometer feedback lo...

Page 92: ...m Ramp Trim Speed Speed Ref A Speed Ref B Autotune 452 CurrReg Autotune Setting this parameter to 1 On and pressing Enter on the HIM keypad initiates the current regulator auto tuning procedure When the auto tuning procedure is complete this parameter automatically resets to 0 Off The resulting armature resistance and inductance values are set in parameters 453 Arm Resistance and 454 Arm Inductanc...

Page 93: ... regulator auto tuning procedure Forward Clockwise rotation Reverse Counter clockwise rotation Default Options 1 1 2 Forward Forward Reverse 1030 Spd Tune Inertia Motor inertia value identified during the speed regulator auto tuning procedure Default Min Max Units Read Only 0 00 1000 00 Kg x m2 1031 SpdTune Friction Motor friction value identified during the speed regulator auto tuning procedure D...

Page 94: ...rameters Ramp Ref The output of the generator defines the ramp reference value 100 corresponds to the value specified in Par 45 Max Ref Speed This is the value immediately before the Ramp function Speed Ref The output of the generator defines the speed reference value This is the value immediately before the Speed Regulator function Default Options 0 0 1 2 3 4 5 NotConnected NotConnected Reserved ...

Page 95: ...values that come from the ramp as well as the direction of motor rotation Default Min Max Units 1750 0 Par 45 Max Ref Speed RPM 2 4 Max Speed Rev Defines the maximum speed for reverse counterclockwise rotation of the motor for four quadrant drives only The value of Max Speed Rev affects the input of the speed regulator and therefore takes into account both the reference values that come from the r...

Page 96: ...Max Ref Speed cannot exceed 8192 RPM 378 Trim Ramp Pct Trim ramp value defined as a percentage of the value defined in Par 45 Max Ref Speed Default Min Max Units 0 00 100 00 42 379 Trim Speed Pct Trim speed reference value defined as a percentage of the of the value defined in Par 45 Max Ref Speed Default Min Max Units 0 00 100 00 43 1017 Speed Ratio Determines the speed ratio value for the Speed ...

Page 97: ...een the speed reference and the actual speed is greater than the value of this parameter Par 394 At Speed displays Not Equal 0 When the difference between the speed reference and the actual speed is less than the value of this parameter Par 394 At Speed displays Equal 1 Default Min Max Units 100 1 32767 RPM 394 105 At Speed Delay Amount of time that must elapse before indication that the drive spe...

Page 98: ... When both the speed reference value and the actual speed value 0 the proportional gain value in Par 126 Spd Zero P Gain is active after the delay time defined in Par 108 Speed Zero Delay Used in the Zero Speed function Disabled The speed regulator keeps its proportional gain component when the drive is stopped Default Options 0 0 1 Disable Disable Enable 126 Spd Zero P Gain The proportional gain ...

Page 99: ...p Gain Pct Default Min Max Units 1000 00 0 00 16000 00 ms 447 Speed Up Filter The time constant of the filter for the D derivative component of the Speed Up function Default Min Max Units 0 0 1000 ms 459 SpdReg Kp Bypass The proportional gain KP of the speed regulator expressed as a percentage of Par 93 Spd Reg Kp Base when an encoder or tachometer feedback signal is changed to armature feedback P...

Page 100: ...f Default Options 0 0 1 Speed Up Speed Up Inertia loss 444 445 447 1012 1013 1014 1015 1191 InertiaCompAct Displays the active compensation of the fixed section as a percentage of the drive rated current Default Min Max Units Read Only 0 00 200 00 1192 InertiaCompVar Displays the active compensation of the variable section as a percentage of the drive rated current Default Min Max Units Read Only ...

Page 101: ...ital Outx Sel set to 6 Ramp Pos or 7 Ramp Neg Default Min Max Units 100 0 65535 ms 113 346 347 22 MOP Accel Time The acceleration rate for the MOP reference in response to a digital input The MOP acceleration rate Par 2 Maximum Speed Par 22 MOP Accel Time If 0 is entered in this parameter the ramp output directly follows the reference value Default Min Max Units 10 0 65535 s 2 24 Accel Time 2 Sets...

Page 102: ... Active Active Not Active 110 111 373 Freeze Ramp Determines whether the last ramp output reference value is retained or whether the ramp output reference value is active Active The value of the ramp output at the time of activation is retained irrespective of any possible reference value changes at the ramp input Not Active The ramp output value follows the ramp input value according to the Ramp ...

Page 103: ... Torq Limit Type This parameter determines the response of the drive during a current limiting condition Torq Lim Pos The active positive torque limit is set by the value defined in Par 7 Current Limit and the active negative torque limit defined in Par 9 Current Lim Neg Torq Lim Mtr With this selection three conditions are possible 1 If the motor speed 1 of Par 162 Max Feedback Spd the active pos...

Page 104: ...tive Ref This allows optimum adaptation of the speed regulator to your specific application When adaptive speed regulation is disabled the regulator operates based on the settings in the individual regulation parameters Default Options 0 0 1 Disabled Disabled Enabled 182 183 182 Adaptive Reg Typ Selects the type of regulation used Speed The regulator parameters follow a speed reference Adaptive Re...

Page 105: ...ptive Spd 1 The value in this parameter is defined as percentage of the value defined Par 94 Spd Reg Ki Base Default Min Max Units 1 00 0 00 100 00 94 184 190 Adaptive P Gain2 Proportional gain for the range of values defined beginning with the value of Par 184 Adaptive Spd 1 to the value defined in Par 185 Adaptive Spd 2 The value in this parameter is defined as percentage of the value defined Pa...

Page 106: ...ed Enabled 771 PI Output Output value of the PI block adapted to the value between the values defined in Pars 784 PI Upper Limit and 785 PI Lower Limit When the drive is turned on the value of this parameter is acquired automatically based on the value of Par 779 PI Central v sel x 1000 Default Min Max Read Only 0 10000 784 785 779 776 PI Central v1 The first value that can be selected via Par 779...

Page 107: ...on determines which of the four possible output values is used as the initial level of the integral component corresponding to the initial diameter of the PI block Default Min Max 0 0 1 781 PI Central vs1 The output selector of the initial PI block With the value of Par 780 PI Central vs0 determined through binary selection what between the four possible settings of the integral initial level corr...

Page 108: ... enabling and configuration of Par 181 Adaptive Spd En Default Min Max 10 0 0 0 100 0 181 791 PD Deriv Gain 3 Third derivative gain of the PD block The value specified in this field depends on the enabling and configuration of Par 181 Adaptive Spd En Default Min Max 1 00 0 00 100 00 181 PID Control 418 Real FF PID Represents the feed forward value which has been recalculated according to the PI co...

Page 109: ...nction output of the PID Clamp block Default Min Max Read Only 10000 760 PID Setpoint 0 First offset value added to Par 763 PID Feedback This parameter can be assigned to an analog input e g for the tension setting when a load cell must be used as feedback Default Min Max 0 10000 763 761 PID Setpoint 1 Second offset value added to Par 763 PID Feedback Default Min Max 0 10000 763 762 PID Setpoint S...

Page 110: ...8 40 Reserved 9 Trim Ramp Par 42 25 UsrDefined6 Par 509 41 Tension Red Par 1179 10 Trim Speed Par 43 26 UsrDefined7 Par 510 42 Reserved 11 Reserved 27 UsrDefined8 Par 511 43 Reserved 12 Reserved 28 UsrDefined9 Par 512 44 CloseLp Comp Par 1208 13 Reserved 29 UsrDefined10 Par 513 45 Reserved 14 Adaptive Ref Par 183 30 UsrDefined11 Par 514 46 Reserved 15 Reserved 31 UsrDefined12 Par 515 A 0 Not Used ...

Page 111: ...ale2 Mul Scale3 Mul Scale4 Mul Scale5 Mul Scale6 Mul Multiplier of the input quantity after a possible limitation Resolution 5 digits Refer to the Scale Blocks block diagram on page D 18 for more information Default Min Max 1 00 10000 00 487 556 1221 1230 1239 1248 Scale1 Div Scale2 Div Scale3 Div Scale4 Div Scale5 Div Scale6 Div Divisor through which it is possible to divide the input quantity al...

Page 112: ...f On Diameter Calc 794 Diameter Calc Enables Disables the diameter calculation function If this parameter has been programmed via a digital input it must be brought to a logical high level 0 The diameter calculation is disabled 1 The diameter calculation is enabled Default Min Max 0 0 1 795 DncrPosSpd Desired motor speed when the dancer is positioned in its central working position Default Min Max...

Page 113: ...68 Diam Preset Sel Default Min Max 0 0 1 1168 1158 Diam Threshold Diameter threshold as a percentage of Par 1153 Max Diameter Par 1159 Diameter Reached is set to 1 when the value in this parameter is exceeded Default Min Max Units 10 00 0 00 150 00 1153 1159 1159 Diameter Reached Indication that the diameter threshold set in Par 1158 Diam Threshold has been exceeded 0 The diameter threshold has no...

Page 114: ...abled and if applied to a winder the calculated diameter can never decrease if applied to an unwinder the calculated diameter can never increase Default Options 1 0 1 Enabled Disabled Enabled 1206 Diam init filter Initial filter on the diameter calculation Default Min Max Units 100 0 5000 ms 1207 Diam stdy delay The amount of time during which the value of Par 1206 Diam init filter is kept active ...

Page 115: ...o set just the value of Par 1182 Time AccDec Min Disabled It is necessary to set Pars 1184 Line Accel Pct 1185 Line Decel Pct 1186 Line FastStp Pct and 1182 Time AccDec Min and to supply the corresponding status indication to the digital inputs Default Options 1 0 1 Enabled Disabled Enabled 1182 1184 1185 1186 1184 Line Accel Pct Acceleration time as a percentage Par 1182 of Time AccDec Min Defaul...

Page 116: ...oop This parameter is a percentage of the increasing decreasing value of the angular speed reference Default Min Max Units 0 0 100 1203 Spd Match Compl Indicates a completed launching ramp If this parameter is assigned to a programmed digital output it can be used to indicate that the coil can be changed 1 Launching ramp completed 0 Launching ramp not completed Default Min Max Read Only 0 32767 12...

Page 117: ...function Note This parameter can be assigned to a digital input Default Options 0 0 1 Disabled Disabled Enabled 1284 Ref Spd Source Number of the line speed reference sampling parameter used for inertia compensation and line speed reference Default Min Max 0 0 65535 1285 Ref Speed Gain Gain value for the line speed reference The value of this parameter depends on the value of Par 1284 Ref Spd Sour...

Page 118: ...on Mode Selects the method that will be used for changing direction Unipolar Drive Logic determines the direction Bipolar The sign of the reference determines the direction Rev Disable Forward direction only not changeable Default Options 0 0 1 2 Unipolar Unipolar Bipolar Rev Disable 1375 MOP Select Selects the destination of the MOP signal Default Options 0 0 1 2 3 4 Off Off Speed Ref A Speed Ref...

Page 119: ...y has timed out 0 Not Active The drive is not operating with negative torque reference Note This parameter can be assigned to a digital output and is used for four quadrant drives only Default Min Max Read Only 0 1 20 349 CurrLimit Active Indicates whether or not the drive is working within the set current limits 1 Active The drive is currently in a current limited state 0 Not Active The drive is ...

Page 120: ... Auto Tuning When set the drive is auto tuning Read Only File Group No Parameter Name Description See page 3 2 for symbol descriptions Values Related Spd Ref ID 3 2 Spd Ref ID 2 2 Spd Ref ID 1 2 Spd Ref ID 0 2 Local ID 2 1 Local ID 1 1 Local ID 0 1 At Speed Faulted Alarm Decelerating Accelerating Actual Dir Command Dir Active Ready Default 0 0 0 0 0 0 1 0 0 0 0 0 1 1 0 1 Bit 15 14 13 12 11 10 9 8 ...

Page 121: ...low the zero speed threshold as specified in Par 107 Speed Zero Level 0 Equal The actual speed is below the value of Par 107 Speed Zero Level and Par 108 Speed Zero Delay has timed out 1 Not Equal The actual speed is above the value of Par 107 Speed Zero Level Note This parameter can be assigned to a digital output Default Min Max Read Only 0 1 107 108 396 MOP Inc Active Indicates whether or not t...

Page 122: ... assigned digital input Digital Inx Sel set to 25 Acc2 Dec2 or 26 Accel 2 0 Accel 1 ramp rate is selected 1 Accel 2 ramp rate is selected Note This parameter can be assigned to indicate the state of a digital input Default Min Max Read Only 0 1 404 404 Ramp Select 1 Indicates the state of the assigned digital input Digital Inx Sel set to 25 Acc2 Dec2 or 27 Decel 2 0 Decel 1 ramp rate is selected 1...

Page 123: ...y other parameters Typically these are internal drive variables and registers Refer to Testpoint Codes and Functions on page 4 14 for more information Default Min Max 566 566 574 1382 TestPoint Data The present value of the function selected in Par 1381 Testpoint Sel Default Min Max Read Only 231 231 1 1383 TaskLoad 32 ms The load percentage of the 32 ms task in the firmware Default Min Max Read O...

Page 124: ...eared indirectly via other actions Default Options 1 0 1 Enabled Disabled Enabled 1349 Status1 at Fault Captures and displays Par 381 Drive Status 1 bit pattern at the time of the last fault 0 Condition False 1 Condition True 381 1350 Status2 at Fault Captures and displays Par 382 Drive Status 2 bit pattern at the time of the last fault 0 Condition False 1 Condition True 382 File Group No Paramete...

Page 125: ...nits Read Only 32766 RPM 1373 Fault Field Amps Captures and displays the field current as a percentage of rated current at the time of the last fault Default Min Max Units Read Only 0 00 100 00 1374 Fault Voltage Captures and displays the armature voltage at the time of the last fault Default Min Max Units Read Only 999 00 Vdc Alarms 203 OverVolt Flt Cfg Determines the response of the drive to an ...

Page 126: ...ed Fwd Reverse Run Forward Run Reverse Jog Forward or Jog Reverse Bit 4 AnalogCflct Analog input functions are in conflict Bit 5 CntactrCflct Contactor input functions are in conflict Bit 6 Encoder Cflc Indicates an encoder configuration conflict Bit 7 Overvoltage There is an overvoltage on the armature circuit Bit 8 Over Temp The motor has exceeded its temperature rating as signaled by the thermi...

Page 127: ...gned to an analog output Default Min Max 0 32768 32767 519 UsrDefBitWrdA A bitmap of Pars 520 UsrDefBitWrdA0 through 535 UsrDefBitWrdA15 With a parameter it is possible to read or write all of the bits inside a word Example UsrDefBitWrdA0 0 UsrDefBitWrdA1 1 21 2 UsrDefBitWrdA2 0 UsrDefBitWrdA3 0 UsrDefBitWrdA4 0 UsrDefBitWrdA5 1 25 32 UsrDefBitWrdA6 1 26 64 UsrDefBitWrdA7 0 UsrDefBitWrdA8 0 UsrDef...

Page 128: ...A8 UsrDefBitWrdA9 UsrDefBitWrdA10 UsrDefBitWrdA11 UsrDefBitWrdA12 UsrDefBitWrdA13 UsrDefBitWrdA14 UsrDefBitWrdA15 Bit variables The individual User Defined bits can be read or written to It is possible to process a word with Par 519 UsrDefBitWrdA see example Note You can read bits 0 7 of a digital input with Par 519 UsrDefBitWrdA and write all of the bits associated with UsrDefBitWrdA to a digital...

Page 129: ...corresponds to the digital input output number e g digital input 3 uses UsrDefBitWrdA3 Relay Outputs 1 and 2 use bits 14 and 15 respectively Default Min Max 0 0 65535 537 552 537 538 539 540 541 542 543 544 545 546 547 548 549 550 551 552 UsrDefBitWrdB0 UsrDefBitWrdB1 UsrDefBitWrdB2 UsrDefBitWrdB3 UsrDefBitWrdB4 UsrDefBitWrdB5 UsrDefBitWrdB6 UsrDefBitWrdB7 UsrDefBitWrdB8 UsrDefBitWrdB9 UsrDefBitWr...

Page 130: ... Logic Mask Determines which ports can control the drive when Par 1377 Write Mask Act bit 15 is set to 1 If the bit for a port is set to 0 the port will have no control functions except for stop 0 Control Masked 1 Control Permitted x Reserved 592 Start Mask Controls which adapters can issue start commands See Logic Mask 593 Jog Mask Controls which adapters can issue jog commands See Logic Mask 594...

Page 131: ...cel Time 2 for the drive See Stop Owner 24 660 606 Fault Clr Owner Adapter that is presently clearing a fault See Stop Owner 607 MOP Owner Adapters that are currently issuing increases or decreases in MOP command frequency See Stop Owner 608 Local Owner Adapter that has requested exclusive control of all drive logic functions If an adapter is in local lockout all other functions except stop on all...

Page 132: ...k A Word 1 1319 Data In Val Sel Selects the Datalink parameter register to display in Par 1320 Data In Sel Data Default Min Max 610 610 617 1320 1320 Data In SelData Displays the value selected in Par 1319 Data In Val Sel Default Min Max Read Only 231 1319 Security 591 Logic Mask Determines which ports can control the drive when Par 1377 Write Mask Act bit 15 is set to 1 If the bit for a port is s...

Page 133: ... 1 Active x Reserved Read Only File Group No Parameter Name Description See page 3 2 for symbol descriptions Values Related A Advanced Aux Port 14 Aux Port 13 Aux Port 12 Aux Port 11 Aux Port 10 Aux Port 9 Aux Port 8 Aux Port 7 Reserved DPI Port 5 DPI Port 4 DPI Port 3 DPI Port 2 DPI Port 1 Digital In Default 0 x x x x x x x x x 1 1 1 1 1 0 Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 A Reserved Aux ...

Page 134: ...maximum voltage of 10V is connected to the analog input For reference values only positive references are allowed 0 20mA A maximum current signal of 0 20 mA is connected to the analog input The signal must be positive 4 to 20mA A current signal of 4 20 mA is connected to the analog input The signal must be positive Default Options 0 0 1 2 3 10V 10V 0 10V 0 20mA 4 to 20mA 1322 72 77 82 Anlg In1 Sca...

Page 135: ...put 1 filter Default Min Max Units 0 0 1000 ms 1042 Anlg In1 Cmp Defines a reference point for the signal of analog input 1 around which a comparison range can be set via Par 1043 Anlg In1 Cmp Err and monitored Anlg In1 Cmp comparison value x 10000 max reference value where the values of comparison and max reference are determined by the min max of the related parameter selected via Par 70 Anlg In...

Page 136: ...ard Options Default Default Default Default 12 13 18 14 Motor Speed Motor Curr Fld Current Motor Volts 1 10V 100 of Par 45 Max Ref Speed 2 10V 200 of Par 179 Nom Mtr Arm Amps 3 10V 200 of Par 179 Nom Mtr Arm Amps x Par 233 Output Voltage 4 As a percentage of Par 1153 Max Diameter File Group No Parameter Name Description See page 3 2 for symbol descriptions Values Related 0 Off Not used 12 Motor Sp...

Page 137: ...Used 1 A digital input 1 8 only must be configured for Enable 2 This option is not available Reserved for digital inputs 9 12 File Group No Parameter Name Description See page 3 2 for symbol descriptions Values Related 0 Not Used 17 Speed Sel 1 34 Field Reg En 51 Diam Reset 1 Enable 1 2 18 Speed Sel 2 35 Force MinFld 52 DiamCalc Dis 2 Stop CF 2 19 Speed Sel 3 36 Freeze Ramp 53 Torq Wind En 3 Start...

Page 138: ...serting causes the MOP reference to decrement at the rate set in Par 30 MOP Decel Time Fast Stop Causes the drive to Stop at the rate set in Par 38 Fast Stop Time Contactor Indicates the status of the main contactor DB contactor Must be assigned and asserted in order to run drive when Par 1391 ContactorControl Contactor or Contactor DB MOP Reset Asserting resets the MOP reference to zero TorqueRed...

Page 139: ... without dynamic braking DB contactor AC Cntctr indicates an AC contactor is used AC Cntctr DB indicates that an AC contactor and dynamic brake resistor is used DC Cntctr indicates a DC contactor is used DC Cntctr DB indicates that a DC contactor and dynamic brake resistor is used The type of control selected determines how many I O points will be required for contactor control and status AC Cntct...

Page 140: ...ed to configure the digital outputs on the I O Expansion circuit board Options Default Default Default Default Default Default Default Default 5 9 2 4 26 0 0 0 Ready Fault Spd Thresh CurrentLimit Alarm Not Used Not Used Not Used File Group No Parameter Name Description See page 3 2 for symbol descriptions Values Related 0 Not Used 8 Spd Limited 16 Encoder Err 24 Reserved 1 Spd Zero Thr 9 Fault 17 ...

Page 141: ... digital output 2 uses bit 1 etc Par 1392 Relay Out 1 Sel uses bit 14 only Par 629 Relay Out 2 Sel uses bit 15 only Stop Control Energized 1 at run and de energized 0 based on the value of Par 627 Spd 0 Trip Delay Field Loss 0 indicates the loss of the field voltage current while the drive is running Spd Fbk Loss 0 indicates the loss of Speed Feedback Encoder due to an excessive calculated error a...

Page 142: ... 69 Options Default 25 Contactor File Group No Parameter Name Description See page 3 2 for symbol descriptions Values Related Relay Out2 Relay Out1 Reserved Reserved Reserved Reserved Reserved Reserved Digital Out8 Digital Out7 Digital Out6 Digital Out5 Digital Out4 Digital Out3 Digital Out2 Digital Out1 Default 0 0 x x x x x x 0 0 0 0 0 0 0 0 Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 0 Not Used 8...

Page 143: ...Ramp Trim Speed Torque Ref Trim Torque Pos Cur Lim Neg Cur Lim 1324 DPI P2 Select Selects the destination of the reference value from DPI Port 2 Refer to Par 1323 DPI P1 Select 1325 DPI P3 Select Selects the destination of the reference value from DPI Port 3 Refer to Par 1323 DPI P1 Select 1326 DPI P4 Select Selects the destination of the reference value from DPI Port 4 Refer to Par 1323 DPI P1 Se...

Page 144: ...utputs 3 64 Anlg Out4 Scale 65 Analog Outputs 3 64 Anlg Out4 Sel 69 Analog Outputs 3 64 Anlg Tach Gain 562 Speed Feedback 3 19 Anlg Tach Zero 563 Speed Feedback 3 19 Anlg1 Tune Scale 73 Analog Inputs 3 62 Anlg2 Tune Scale 78 Analog Inputs 3 62 Anlg3 Tune Scale 83 Analog Inputs 3 62 Arm Current 200 Current Meters 3 12 Arm Current Pct 199 Current Meters 3 12 Arm Inductance 454 Autotune 3 20 Arm Resi...

Page 145: ... 3 14 Droop Filter 697 Load Limits 3 31 Droop Limit 700 Load Limits 3 31 Droop Percent 696 Load Limits 3 31 Drv Fld Brdg Cur 374 Motor Data 3 14 Dynamic Friction 1175 Winder Functions 3 42 Elapsed Lifetime 235 Drive Data 3 13 Enable Droop 699 Load Limits 3 31 Name No Group Page Enable PD 770 PD Control 3 36 Enable PI 769 PI Control 3 34 Enable PID 1258 PID Control 3 39 Encoder Err Chk 652 Speed Fe...

Page 146: ... Fwd 3 Limits 3 23 Max Speed Rev 4 Limits 3 23 Maximum Speed 2 Limits 3 23 Min Fld Curr Pct 468 Field Config 3 15 Min Speed Fwd 5 Limits 3 23 Min Speed Rev 6 Limits 3 23 Minimum Diameter 799 Diameter Calc 3 40 Name No Group Page Minimum Speed 1 Limits 3 23 MOP Accel Time 22 Ramp Rates 3 29 MOP Dec Active 397 Diagnostics 3 49 MOP Decel Time 30 Ramp Rates 3 29 MOP Inc Active 396 Diagnostics 3 49 MOP...

Page 147: ...locks 3 40 Scale4 Input 1227 Scale Blocks 3 39 Scale4 Mul 1229 Scale Blocks 3 39 Name No Group Page Scale4 Out Off 1234 Scale Blocks 3 40 Scale4 Output 1228 Scale Blocks 3 39 Scale5 Div 1239 Scale Blocks 3 39 Scale5 In Abs 1244 Scale Blocks 3 40 Scale5 In Max 1240 Scale Blocks 3 39 Scale5 In Min 1241 Scale Blocks 3 39 Scale5 In Off 1242 Scale Blocks 3 40 Scale5 Input 1237 Scale Blocks 3 39 Scale5 ...

Page 148: ...pd 756 Torque Attribute 3 18 TstGen Amplitude 60 Test Generator 3 22 TstGen Frequency 59 Test Generator 3 22 TstGen Offset 61 Test Generator 3 22 TstGen Output 58 Test Generator 3 22 Name No Group Page UnderVolt Thresh 481 Alarms 3 54 UserDefined0 503 User Defined 3 55 UserDefined1 504 User Defined 3 55 UserDefined10 513 User Defined 3 55 UserDefined11 514 User Defined 3 55 UserDefined12 515 User ...

Page 149: ...uts 3 62 74 Anlg In1 Offset Analog Inputs 3 63 75 Anlg In2 Sel Analog Inputs 3 62 76 Anlg In2 Config Analog Inputs 3 62 77 Anlg In2 Scale Analog Inputs 3 62 78 Anlg2 Tune Scale Analog Inputs 3 62 79 Anlg In2 Offset Analog Inputs 3 63 80 Anlg In3 Sel Analog Inputs 3 62 81 Anlg In3 Config Analog Inputs 3 62 82 Anlg In3 Scale Analog Inputs 3 62 83 Anlg3 Tune Scale Analog Inputs 3 62 84 Anlg In3 Offse...

Page 150: ...t Meters 3 12 353 Zero Torque Torque Attribute 3 17 354 Aux Inp Flt Cfg Alarms 3 53 365 OverTemp Flt Cfg Alarms 3 53 372 Spd Limit Active Diagnostics 3 47 373 Freeze Ramp Ramp Rates 3 30 No Parameter Name Group Page 374 Drv Fld Brdg Cur Motor Data 3 14 378 Trim Ramp Pct Speed Reference 3 24 379 Trim Speed Pct Speed Reference 3 24 381 Drive Status 1 Diagnostics 3 48 382 Drive Status 2 Diagnostics 3...

Page 151: ... 67 567 Dig In Term 3 Digital Inputs 3 67 568 Dig In Term 4 Digital Inputs 3 67 569 Dig In Term 5 Digital Inputs 3 67 570 Dig In Term 6 Digital Inputs 3 67 571 Dig In Term 7 Digital Inputs 3 67 572 Dig In Term 8 Digital Inputs 3 67 No Parameter Name Group Page 573 Dig In Term 9 Digital Inputs 3 67 574 Dig In Term 10 Digital Inputs 3 67 575 Dig In Term 11 Digital Inputs 3 67 576 Dig In Term 12 Digi...

Page 152: ...s 3 12 1012 Inertia C Filter Autotune 3 20 No Parameter Name Group Page 1013 Torque Const Autotune 3 20 1014 Inertia Autotune 3 21 1015 Friction Autotune 3 21 1016 SpdFuncSelect Speed Regulator 3 28 1017 Speed Ratio Speed References 3 24 1018 Speed Draw Out Speed Meters 3 12 1019 Spd Draw Out Pct Speed Meters 3 12 1021 Encoder Out Sel Speed Feedback 3 20 1027 Spd Reg Autotune Autotune 3 21 1029 Sp...

Page 153: ... 3 32 1263 Opening Delay Stop Modes 3 32 1265 Ramp In Zero En Stop Modes 3 32 1266 Actuator Delay Stop Modes 3 32 1267 Inversion Out 1 Digital Outputs 3 70 1268 Inversion Out 2 Digital Outputs 3 70 No Parameter Name Group Page 1269 Inversion Out 3 Digital Outputs 3 70 1270 Inversion Out 4 Digital Outputs 3 70 1271 Inversion Out 5 Digital Outputs 3 70 1272 Inversion Out 6 Digital Outputs 3 70 1273 ...

Page 154: ...n 10 Digital Inputs 3 67 1389 Inversion In 11 Digital Inputs 3 67 1390 Inversion In 12 Digital Inputs 3 67 1391 ContactorControl Digital Inputs 3 67 1392 Relay Out 1 Sel Digital Outputs 3 70 1393 Inversion Relay1 Digital Outputs 3 71 1402 Last Stop Source Diagnostics 3 52 1403 Start Inhibits Diagnostics 3 52 1404 Analog In1 Value Analog Inputs 3 64 1405 Analog In2 Value Analog Inputs 3 64 1406 Ana...

Page 155: ... condition will be annunciated on the HIM or a via digital output if programmed and the drive will not be allowed to start until the fault condition is corrected When configured for an alarm the error condition will be annunciated on the HIM or via a digital output if programmed and the drive will continue to run and or be allowed to start When configured for ignore or disabled the error condition...

Page 156: ...is occurring Check parameter 1380 Drive Alarm 1 Refer to Fault Descriptions on page 4 4 and or Alarm Descriptions on page 4 7 Steady Drive Running A continuous type 1 alarm condition exists Check parameter 1380 Drive Alarm 1 Refer to Fault Descriptions on page 4 4 and or Alarm Descriptions on page 4 7 Red Flashing A fault has occurred Check Fault x Code or view the Fault Queue on the HIM Refer to ...

Page 157: ... The LCD HIM immediately reports the alarm condition by displaying the following Alarm name Alarm bell graphic F Faulted Auto 0 0 Hz Main Menu Diagnostics Parameter Fault F 5 Arm OverVoltage Time Since Fault 0000 23 52 F DigInCflctA Auto 0 0 RPM Main Menu Diagnostics Parameter Device Select Step Key s 1 Press Esc to acknowledge the fault The fault information will be removed so that you can use th...

Page 158: ...Sel and set accordingly Note Configure with Par 203 OverVolt Flt Cfg Auxiliary Input 2 An auxiliary input interlock is open or a voltage 15 30 V or reference signal is missing for the digital input set to 14 Aux Fault Note Configure with Par 354 Aux Inp Flt Cfg Check the remote wiring Drive Overload 64 Drive Rating of 150 for 1 minute or 200 for 3 seconds has been exceeded Reduce the load or exten...

Page 159: ...stor and there is no resistor between terminals 78 and 79 on the drive Refer to Thermistors and Thermal Switches on page 1 25 for configuration information The cable between the thermistor connection on the motor and terminals 78 and 79 on the drive has been broken Check and repair any damage to or loss of connection of the thermistor cables between the motor and drive The overheating of the motor...

Page 160: ...Lim for auto tuning the speed regulator is set too high Decrease the value of Par 1048 Autotune Cur Lim and repeat the auto tune procedure STune FrictionLo 60 The friction value attained during the auto tuning procedure is zero or lower than the control precision limit Decrease the value of Par 1048 Autotune Cur Lim and repeat the auto tune procedure STune LoadHi 58 The loading torque value is too...

Page 161: ...ware Fault 60 STune FrictionLo 131 Interrupt Error 61 STune Timeout 132 Dsp Error 62 STune Aborted Alarm Type Description AnalogCflct More than one of the drive s reference inputs Pars 70 75 and 80 Anlg Inx Sel Pars 1323 1327 DPI Px Select or Par 1021 Encoder Out Sel are set to Speed Ref A or Speed Ref B This alarm takes precedence over the EncoderCflct alarm when both are present Refer to Figure ...

Page 162: ...p input None of the digital inputs are configured for Enable Other digital input functions are in conflict Combinations that conflict are marked with a and will cause an alarm DigInCflctC More than one physical input has been configured to the same input function Multiple configurations are not allowed for the following input functions Forward Reverse Run Reverse Run Forward Jog Forward Jog Revers...

Page 163: ...formation Motor Over Temp The motor has exceeded its temperature rating as signaled by the thermistor connected to the drive terminals 78 and 79 Refer to the Motor Over Temp fault description on page 4 5 for more information Start At PowerUp Par 1344 Start At Powerup is enabled The drive may start at any time after drive power up and the time specified in Par 1345 Powerup Delay has elapsed Alarm T...

Page 164: ...then verify that the required coil voltage is present at terminals 35 and 36 Relay Output 1 If the coil voltage is present at terminals 35 or 36 then verify that proper voltage is at the AC Input contactor coil Inspect the contactor for mechanical problems Verify that Par 1391 ContactorControl is set properly Verify that the contactor and or auxiliary contact is properly wired to a digital input o...

Page 165: ...ontactor for mechanical problems Verify that parameter 1391 ContactorControl is set properly Verify that the auxiliary contacts for the AC Input or DC Output contactor and DB contactor are properly wired in series to a digital input on the drive Verify that the appropriate digital input selection parameter 133 144 Digital Inx Sel is set to 31 Contactor Verify that parameter 629 Relay Out 2 Sel is ...

Page 166: ...s and armature current is present but the motor does not turn The Load may be too great for the motor and drive Remove the load from the motor and test for motor rotation If the motor rotates then verify that the measured armature current using an in line current meter or DC clamp on meter equals the armature current feedback value displayed in parameters 200 Arm Current and 199 Arm Current Pct In...

Page 167: ...d 122 Spd Feedback Check the analog voltage input and speed reference values parameters 1404 Analog In1 Value 1405 Analog In2 Value 44 Speed Ref A 48 Speed Ref B Check the setting of switch S9 and parameter 71 Anlg In1 Config S10 and 76 Anlg In2 Config or S11 and 81 Anlg In3 Config Tune the analog input s using parameters 259 261 Anlg Inx Tune with the potentiometer set at max The encoder pulse pe...

Page 168: ...76 Anlg In2 Config or S11 and 81 Anlg In3 Config The feedback device encoder or DC analog tachometer is not connected incorrectly connected or has failed Change parameter 414 Fdbk Device Type to 3 Armature to test the encoder or DC analog tachometer feedback No 1 1 Enter in TestPoint Sel Description Values Minimum Maximum Default 566 Rx count 0 65535 0 567 Tx count 568 BusLoss count 569 Port 1 Tim...

Page 169: ...dent on drive rating Line transients Up to 2000 volts peak per IEC 6100 4 5 Control Logic Noise Immunity Showering arc transients up to 1500V peak Power Ride Thru 15 milliseconds at full load Logic Control Ride Thru 0 5 seconds minimum 2 seconds typical Ground Fault Trip Phase to ground on drive output Short Circuit Trip Phase to phase on drive output Environment 1 1 PowerFlex DC drives must be in...

Page 170: ...inute 200 rated current for three seconds Max Short Circuit Rating 100 000 A with the following exceptions 230V AC input 521 A two quadrant drives are short circuit rated at 10 000 A 460V AC input 495 A and 667 A two quadrant drives are short circuit rated at 18 000 A Control Speed Regulation All operating modes Max speed 8000 rpm Digital reference resolution 0 25 rpm Analog reference resolution 0...

Page 171: ... 90 7 181 6 302 9V max Input Current 8 mA full scale Maximum Cable Length Shielded depends on the installation typical 150m Inputs Analog Inputs Three configurable isolated differential 10V 0 10V 0 20mA or 4 20mA Digital Inputs Eight standard configurable four additional configurable with the I O Expansion circuit board Max Voltage 30V DC input 200mA total current draw is the sum of encoder power ...

Page 172: ...s U3 V3 Frame Drive Current Rating Code 1 1 Refer to Catalog Number Explanation on page Preface 4 positions 8 10 for corresponding drive HP rating armature amp rating and field amp rating Total Watts Loss W Fans 230V 460V Voltage V Rated Current A Air Capacity m3 h A 7P0 4P1 131 9P0 6P0 012 010 020 014 019 029 027 186 038 035 254 Internal power supply 80 055 045 052 073 073 408 160 093 086 476 160...

Page 173: ...art 1 2 1 A 0 Not Stop condition logic 0 must first be present before a 1 Start condition will start the drive The Start command acts as a momentary Start command A 1 will start the drive but returning to 0 will not stop the drive 2 This Start will not function if a digital input parameters 131 144 is programmed for 2 Wire Control option 5 Run 6 Run Forward or 7 Run Reverse 0 Not Start 1 Start x J...

Page 174: ...erating x Alarm 0 No Alarm 1 Alarm x Fault 0 No Fault 1 Fault x At Speed 0 Not At Reference 1 At Reference x x x Local Control 1 1 Refer to Masks Owners on page 3 58 for further information 000 Port 0 TB 001 Port 1 010 Port 2 011 Port 3 100 Port 4 101 Port 5 110 Reserved 111 No Local x x x x Reference Source 0000 Spd Ref A Auto 0001 Spd Ref B Auto 0010 Preset Spd 2 Auto 0011 Preset Spd 3 Auto 0100...

Page 175: ... Internally mounted fuses for the field circuit on the AC input side Frame Drive Current Rating Code DC Amps AC Line Amps Fuse Code FS1 See Figure A 3 above Bussmann Ferraz Shawmut Gould Shawmut Ferrule FWP Type Ferrule Fuse Block NorthAmerican FWP Type North American Fuse Block Ferrule A70QS Type North American A70P A70QS Type A 7P0 7 5 7 FWP 10A14F CH143D FWP 10B A70QS10 14F A70P10 4 9P0 9 7 4 F...

Page 176: ...A70QS100 4K 086 86 70 3 FWP 150A A70QS150 4K 100 100 81 7 FWP 175A A70QS175 4K 129 129 105 4 FWP 175A A70QS175 4K B 167 167 136 4 FWP 300A A70QS300 4 207 207 169 1 FWP 350A A70QS350 4 250 250 204 3 FWP 400A ST38 72612 A70QS400 4 330 330 269 6 FWP 600A A70QS600 4K 412 412 336 6 FWP 600A A70QS600 4 Frame Drive Current Rating Code DC Amps AC Line Amps Fuse Code FS2 1 See Figure A 3 on page A 7 Bussma...

Page 177: ...P 40B A70QS40 14F A70QS40 4 027 37 22 1 FWP 63A22F CH222D FWP 60B A70QS63 22F A70QS60 4 035 35 28 6 FWP 80A22F FWP 70B A70QS80 22F A70QS70 4 045 45 36 8 FWP 100A22F FWP 90B A70QS90 4 052 52 42 5 FWP 100A22F FWP 100B A70QS100 4 073 73 59 6 FWP 150A ST14 A70QS150 4K 086 86 70 3 FWP 175A A70QS175 4K 100 100 81 7 FWP 200A A70QS200 4K 129 129 105 4 FWP 250A A70QS250 4 B 167 167 136 4 FWP 350A A70QS350 ...

Page 178: ...Drive Current Rating Code Field Amps Type Fuse Code FS3 1 SeeFigure A 3 on page A 7 Figure A 4 below and Figure A 5 on page A 11 for location 1 Internal fuses provided with the drive Bussmann Ferraz Shawmut Gould Shawmut SIBA A 4P1 10 6 x 32 mm FWH 016A6F E085449 70 125 40 16 6P0 010 014 019 027 035 045 052 073 14 086 100 129 B 167 20 10 x 38 mm FWC 25A10F A60Q25 2 60 033 05 25 207 250 330 412 Bot...

Page 179: ...ection are internally mounted and provided with frame C PowerFlex DC drives with 230V AC input and a current rating of 521A and 460V AC input and a current rating of 495A and 667A Figure A 6 Frame C Fuse Table Designations Top View of Drive Field circuit fuses U V W C D FS3 FS4 C1 D1 U1 V1 M FS3 Internally mounted fuses for the field circuit on the AC input side FS4 Internally mounted fuses for th...

Page 180: ...n Drive Current Rating Code Field Amps Type Fuse Code FS3 See Figure A 6 on page A 11 and Figure A 7 below for location Bussmann Ferraz Shawmut Gould Shawmut SIBA 521 20 10 x 38 mm FWC 25A10F A60Q25 2 60 033 05 25 Drive Current Rating Code Field Amps Type Fuse Code FS3 See Figure A 6 on page A 11 and Figure A 7 below for location Bussmann Ferraz Shawmut Gould Shawmut SIBA 495 20 10 x 38 mm FWC 25A...

Page 181: ...End Contact 521 521 426 170M5464 switch 170H0069 6 9 URD 32 TTF 800 switch MS3 V1 5BS 20 671 32 800 switch 2800104 Drive Current Rating Code DC Amps AC Line Amps Fuse Code FS4 See Figure A 6 on page A 11 and Figure A 9 on page A 14 for location Bussmann Ferraz Shawmut Gould Shawmut SIBA Square Body Flush End Contact 495 495 404 4 170M5462 switch 170H0069 6 9 URD 32 TTF 630 switch MS3 V1 5BS 20 671...

Page 182: ...quare Body Flush End Contact 521 521 426 170M5466 switch 170H0069 6 9 URD 32 TTF 1000 switch MS3 V1 5BS 20 671 32 1000 switch 2800104 Drive Current Rating Code DC Amps AC Line Amps Fuse Code FS4 See Figure A 6 on page A 11 and Figure A 9 on page A 14 for location Bussmann Ferraz Shawmut Gould Shawmut SIBA Square Body Flush End Contact 495 495 404 4 170M5464 switch 170H0069 6 9 URD 32 TTF 800 switc...

Page 183: ...C drives only Figure A 10 Frame A Switching Power Supply Fuse Location Figure A 11 Frame B Switching Power Supply Fuse Location Frame Mounted on Designation Fuse A Switching Power Supply circuit board F1 1A 250V slow 5x20mm B and C Switching Power Supply circuit board F1 3 15A 250V slow 5x20mm F2 2 5A 250V fast 5x20mm B Pulse Transformer circuit board F1 F2 F3 16A 500V fast 6x32mm C Transient Nois...

Page 184: ...P July 2008 A 16 Supplemental Drive Information Figure A 12 Frame C Switching Power Supply Fuse Location Fuses are located on the Switching Power Supply circuit board SW 2 on the back of the Control EMI shield which holds the Control board F1 3 15A fuse F2 2 5A fuse ...

Page 185: ... 56 60 75 100 D180D11 20P 41AB265 265 217 75 1321 3RB250 A 45 56 60 75 100 D250ED11 20P 41AB360 360 294 100 1321 3RB320 A 75 100 100 D300ED11 20P 41AB434 434 355 125 1321 3RB400 A 93 125 100 D420ED11 20P 41AB521 521 426 150 1321 3R500 A 112 150 100 D630ED11 Drive Cat No DC Amps AC Line Amps HP IP00 Open Style Line Reactor Cat No Line Reactor kW HP AC Input Contactor Cat No 20P 21AB7P0 7 5 7 1 5 13...

Page 186: ...200 100 D300ED11 20P 41AD412 412 336 6 250 1321 3RB400 B 186 4 250 100 D420ED11 20P 41AD495 495 404 4 300 1321 3R500 B 223 7 300 100 D420ED11 20P 41AD667 667 544 9 400 1321 3R600 B 298 3 400 100 D630ED11 Drive Cat No DC Amps AC Line Amps HP IP00 Open Style Line Reactor Cat No Line Reactor kW HP AC Input Contactor Cat No 20P 21AD4P1 4 1 3 3 2 1321 3R4 A 55 75 100 C12D10 20P 21AD6P0 6 4 9 3 1321 3R8...

Page 187: ...520C 1L ABB Contactor for drives with Dynamic Brake Must be sourced separately from drive 6 See DC Contactor Crimp Lug Kit Specifications on page A 21 for more information 7 Wire and Lug size dependant on Cabinet dims and local codes Drive Cat No DC Amps AC Line Amps HP Dynamic Brake Resistor Kit Cat No Armature Voltage Volts DB Resistor Size ohms DB Resistor Size Watts Brake Amps Required DC Loop...

Page 188: ...4 75 1370 DBH75 500 1 270 500 00 1370 DC180 1370 LG140 20P 41AD167 167 136 4 100 1370 DBH76 500 0 7 280 714 29 1370 DC180 1370 LG180 20P 41AD207 207 169 1 125 1370 DBH77 500 0 7 280 714 29 1370 DC280 1370 LG228 20P 41AD250 250 204 3 150 1370 DBH78 500 0 5 365 1000 00 1370 DC280 1370 LG268 20P 41AD330 330 269 6 200 1370 DBH79 500 0 7 280 714 29 5 10 20P 41AD412 412 336 6 250 1 500 0 808 7292 6 10 2...

Page 189: ...for drives with a dynamic brake Must be sourcing separately from drive 6 ABB_EHDB520C2P 1L ABB contactor for drives with no dynamic brake ABB_EHDB520C 1L ABB contactor for drives with a dynamic brake Must be sourced separately from drive 7 ABB_EHDB650C2P 1L ABB contactor for drives with no dynamic brake ABB_EHDB650C 1L ABB contactor for drives with a dynamic brake Must be sourced separately from d...

Page 190: ...PowerFlex Digital DC Drive User Manual Publication 20P UM001C EN P July 2008 A 22 Supplemental Drive Information Notes ...

Page 191: ...CD Display Elements B 1 Viewing and Editing Parameters B 5 ALT Functions B 2 Removing Installing the HIM B 6 No Connector Description DPI Port 1 HIM connection when installed in cover DPI Port 2 Cable connection for handheld and remote options DPI Port 3 or 2 Splitter cable connected to DPI Port 2 provides additional port DPI Port 5 Cable connection for communications adapter 2 1 o r 3 STS PORT MO...

Page 192: ...s the language selection screen Not available on the PowerFlex DC drive Auto Man Switches between Auto and Manual Modes Remove Allows HIM removal without causing a fault if the HIM is not the last controlling device and does not have Manual control of the drive Exp Allows value to be entered as an exponent Not available on the PowerFlex DC drive Param Allows entry of a parameter number for viewing...

Page 193: ...eters to select a menu item to move 1 level back in the menu structure Memory Storage HIM CopyCat Reset To Defaults Device HIM Device HIM Delete HIM Set PowerFlex DC Connected DPI Devices Device Select Parameter Preferences Device Identity Change Password User Dspy Lines FGP File File 1 Name File 2 Name File 3 Name FGP Group Group 1 Name Group 2 Name Group 3 Name FGP Parameter Parameter Name Param...

Page 194: ... clear faults or reset drive Status Info View parameters that display status information about the drive Device Items View statistics associated with DPI Communications Device Version View the firmware version and hardware series of components Option Description Param Access Lvl Displays parameter 211 Param Access Level The PowerFlex DC drive is initially set to the Basic Parameter view To view al...

Page 195: ... the first three files appear below it 3 Press the Up Arrow or Down Arrow to scroll through the files 4 Press Enter to select a file The groups in the file are displayed under it 5 Repeat steps 3 and 4 to select a group and then a parameter The parameter value screen will appear 6 Press Enter to edit the parameter 7 Press the Up Arrow or Down Arrow to change the value If desired press Sel to move ...

Page 196: ... the HIM is removed while in Manual mode or the HIM is the only remaining control device a fault will occur Step Key s Example Displays To remove the HIM 1 Press ALT and then Enter Remove The Remove HIM confirmation screen appears 2 Press Enter to confirm that you want to remove the HIM 3 Remove the HIM from the drive To install HIM 1 Insert into drive or connect cable ALT Remove Op Intrfc Press E...

Page 197: ...Speed Enter a scaling factor of 2 in Anlg Inx Scale to scale the input voltage from 5V to 10V For information on See page For information on See page Analog Input Configuration C 1 Speed Feedback C 15 Current Speed Curve C 4 Scale Blocks C 16 Droop Compensation C 5 Speed Regulation Functions C 17 Field Weakening Mode Configuration v1 006 C 5 Start At Powerup C 24 PID Function C 8 Fine Tuning the R...

Page 198: ...Input Signal Comparison This feature provides an indication via the HIM or a digital output when the signal of analog input 1 has reached a limit above or below a set reference point Calculations used to determine Pars1042 Anlg In1 Cmp and 1043 Anlg In1 Cmp Err Anlg In1 Cmp comparison value x 10000 max reference value Anlg In1 Cmp Err tolerance value x 10000 max reference value Example 1 An applic...

Page 199: ...1043 Anlg In1 Cmp Err Par 1045 Anlg In1 Cmp Eq 0 low when the signal on Analog Input 1 is outside the range specified in Par 1043 Anlg In1 Cmp Err Example 2 An application requires an indication via a digital output that the output current is within 2 of 50 of the maximum current limit Par 7 Current Limit 100 maximum reference value For Analog Input 1 10V or 20mA sets the maximum value Par 7 Curre...

Page 200: ...of parameters 8 Current Lim Pos and 9 Current Lim Neg Set the threshold speed at which current torque reduction begins in parameter 756 TrqTpr_Spd Set the first reduced current limit in parameter 752 TrqTpr_Lim1 The value defined in this parameter must be less than the value in parameter 751 TrqTpr_Lim0 and greater than the values in parameters 753 TrqTpr_Lim2 754 TrqTpr_Lim3 and 755 TrqTpr_Lim4 S...

Page 201: ...without a dynamic brake refer to Using Contactors on page 1 9 The following configuration is required when operating the drive in field weakening mode with a DC contactor and or inverting fault device installed in the armature circuit When operating the PowerFlex DC drive in field weakening mode parameter 469 Field Mode Sel set to 1 Field Weaken and using a DC contactor and or an inverting fault d...

Page 202: ...put parameter 1392 Relay Out 1 Sel or 629 Relay Out 2 Sel to Contactor and the other relay output parameter to ContactorDB 3 Set one Digital Inx Sel parameter to Contactor default value for parameter 140 Digital In8 Sel 4 Connect the DC contactor auxiliary status contact to a second digital input 5 Set the corresponding second Digital Inx Sel parameter 133 144 to Fld Weak En 6 Set the correspondin...

Page 203: ...the inverting fault device contact to a digital input 2 Set the corresponding Digital Inx Sel parameter 133 144 to 14 Aux Fault 3 Set the corresponding Inversion In x parameter 1276 1283 or 1387 1390 to 1 Enabled Using a DC Contactor a Dynamic Brake and an Inverting Fault Device DC Contactor and Dynamic Brake Configuration 1 Set parameter 1391 ContactorControl to Contactor DB 2 Set one Relay Out x...

Page 204: ...signal see Configure a Line Speed Signal on page C 9 Closed loop dancer load cell feedback see Configure the Feedback Signal in the Follower Drive s on page C 10 Tension set point see Configure the Tension Set Point Signal in the Follower Drive s on page C 12 Torque winder with a load cell and tension control Line speed signal see Configure a Line Speed Signal on page C 9 Closed loop dancer load c...

Page 205: ... the main speed reference 1 Spd Ref Out In the Follower drive Set Par 80 Anlg In3 Sel to 12 UserDefined0 Set Par 786 PID Source to 8695 503 8192 503 the parameter number to which the signal from analog input 3 is sent Par 503 UserDefined0 and 8192 is a drive internal fixed offset value Line Speed Master NIP Roll Reverse Forward Load Cell 0 10V Tension Set 10V Set Feedback Line Speed Signal Master ...

Page 206: ...ck Signal in the Follower Drive s The feedback signal originates from a load cell or a closed loop dancer and is input to the drive via an analog input typically analog input 1 due to the ability to filter this signal Set Par 70 Anlg In1 Sel to 19 PID Feedback Gain P786 PID Source P787 PID Source Gain P758 Feed Fwd PID Line Speed Master NIP Roll Reverse Forward Load Cell 0 10V Tension Set 10V Set ...

Page 207: ...r tension load cell Monitor the tension set point for a torque winder application in Par 1194 Act Ten Ref Pct Configure the PID feedback gain in Par 1254 PID Error Gain Limit the PID correction error using Par 757 PID Clamp Monitor the actual error input to the PI and PD blocks in Par 759 PID Error Σ P760 PID Setpoint 0 P761 PID Setpoint 1 P762 PID Setpoint Sel P763 PID Feedback P757 PID Clamp P75...

Page 208: ...ition configure the following in the Follower drive s Verify that Par 762 PID Setpoint Sel is set to 0 Setpoint 0 Line Speed Master NIP Roll Reverse Forward Load Cell 0 10V Tension Set 10V Set Feedback Line Speed Signal Master Drive Slave Drive Internal Ramp Line Speed Reference 10V Forward 10V Reverse M E M E Σ P763 PID Feedback P757 PID Clamp P759 PID Error P763 PID Feedback P1254 PID Error Gain...

Page 209: ...is either the HIM requesting manual control see ALT Functions on page B 2 or the control terminal block analog input or MOP if a digital input is programmed to Auto Manual Changing Speed Sources The selection of the active speed reference can be made through the digital inputs DPI command Jog button or Auto Manual HIM operation Figure C 1 Speed Reference Selection Chart Anlg In 1 3 Sel DPI P1 5 Se...

Page 210: ...n Auto Man on the HIM When the HIM acquires manual control the drive speed command comes from the HIM speed control keys Release to Auto Control Press ALT then Auto Man on the HIM again When the HIM releases manual control the drive speed command returns to the PLC PLC Auto Terminal Block Manual A process is run by a PLC when in Auto mode and requires manual control from an analog potentiometer wi...

Page 211: ...s manual control and power is removed from the drive the drive will return to Auto mode when power is reapplied Speed Feedback The value of parameters 169 Encoder PPR and 162 Max Feedback Spd must be inside the allowed area shown in the figure below regardless of the value selected in Par 414 Fdbk Device Type 100 100 200 300 400 500 600 700 800 900 1000 2000 3000 4000 200 300 400 500 600 700 800 9...

Page 212: ...urce read only parameters can be used as input values Scalex Input Only Sink read write parameters can be used as the output value Scalex Output Configuration parameters parameters that can only be changed while the drive is stopped can be used as the output value Scalex Output However any value written to a configuration parameter will not take effect in the drive until it is stopped The output v...

Page 213: ... the link allows the value to change by varying the analog signal This can provide additional flexibility for certain applications This functionality should be tested for the desired response before applying to an application Speed Regulation Functions The PowerFlex DC Digital drive provides a flexible speed regulator circuit that can be adapted to the requirements of a variety of applications The...

Page 214: ...t Adaptive Joint 1 and Adaptive Joint 2 do not overlap When the adaptive speed regulator is enabled parameters 87 Spd Reg Kp and Spd Reg Ki parameters have no effect on the speed regulator They do however retain their value and are active when the adaptive speed regulator is disabled Configuring the Adaptive Speed Regulator Set Par 181 Adaptive Spd En 1 Enabled If the gain must be changed on the b...

Page 215: ...s review the entire speed range By changing the value of Adaptive Joint x it is possible to reduce the instabilities present in the transients during the changes from one range to the other Increasing the values transients are slighter When Par 182 Adaptive Reg Typ 1 Adaptive Ref tuning is application specific When the speed zero logic see page C 22 is disabled factory default setting and the driv...

Page 216: ...Up function Parameters used in the example Par 445 Speed Up Gain Pct 50 Par 446 Speed Up Base 14 rpm ms Par 447 Speed Up Filter 20 ms Speed Threshold Indicators There are two speed threshold functions available that can be programmed via a digital output to provide indication of when the drive has exceeded certain set points Par 393 Speed Threshold displays whether the speed of the drive is above ...

Page 217: ...rresponds to the set speed reference specified in Par 118 Speed Reg In before the speed regulator and the ramp reference if enabled are applied The speed above and below the speed reference at which indication will occur is set in Par 104 At Speed Error You can specify a delay time before indication that the speed reference is within the range set in Par 104 At Speed Error will occur using Par 105...

Page 218: ...le for all applications Disable the output of the P gain of the Speed regulator by setting Par 126 Spd Zero P Gain to one of the following settings If the speed reference is above the value set in Par 106 Ref Zero Level Set Par 124 Spd Ref Zero En 1 Enabled If the speed reference and or the reaction are above the value set in Par 106 Ref Zero Level set Par 124 Spd Ref Zero En 0 Disabled Par 124 Sp...

Page 219: ...ia an analog input The resulting speed value can be viewed in Par 1018 Speed Draw Out via an analog output Figure C 4 Speed Draw Example Speed Draw Example Configuration Drive A Set parameter 70 Anlg In1 Sel to 4 Trim Speed Drive B Set parameter 70 Anlg In1 Sel to 4 Trim Speed Set parameter 75 Anlg In2 Sel to 22 Speed Ratio Set parameter 1017 Speed Ratio to 10500 Drive C Set parameter 70 Anlg In1 ...

Page 220: ...time in this parameter expires the Start At Powerup function will be aborted During the time specified in parameter 1345 Powerup Delay the alarm indicator is displayed on the HIM and bit 12 PwrUp Start of parameter 380 Drive Status 1 is set to 1 ATTENTION Equipment damage and or personal injury may result if this parameter is used in an inappropriate application Do not use this function without co...

Page 221: ...nually Adjusting the Current Regulator Tune Settings on page C 26 A fine tuning procedure is available below Refer to Fine Tuning the Field Current Regulator on page C 26 Speed regulator A fine tuning procedure is available below Refer to Fine Tuning the Speed Regulator on page C 29 Armature voltage regulator A fine tuning procedure is available below Refer to Fine Tuning the Voltage Regulator in ...

Page 222: ...ield Current Regulator Important In most cases motors with a direct current and an independent excitation work with a constant field Par 469 Field Mode Sel 0 Base Speed In this case it is not necessary to optimize the field current or armature voltage regulators The procedure below is used for drives that use constant torque and power mixed armature and field regulation In these cases it is necess...

Page 223: ...he value of the Par 91 Fld Reg Kp until the overshoot of the field current displayed in Par 234 Fld Current Pct is lower than 4 6 Increase the value of Par 92 Fld Reg Ki until the overshoot is higher than 4 Then decrease the value of this parameter until it becomes slightly lower than 4 Important Because of the relatively high field time constant the rising speed of the field current is limited Th...

Page 224: ...Current Pct Figure C 6 Too high of a time constant on the field The reduction of the field current depends on the field time constant Therefore the regulator has no influence on the flux current Top Par 500 Field Ref Pct Bottom Par 234 Fld Current Pct Figure C 7 Increase in the field current without oscillation This graph as compared to the graph in Figure C 5 shows an increase in Fld Reg Kp from ...

Page 225: ...the value of Par 88 Spd Reg Ki until the overshoot is higher than 4 Then decrease the value of this parameter until its value becomes slightly lower than 4 10 Stop the drive 11 Set Par 58 TstGen Output 0 NotConnected Important When the Bypass function is enabled Par 458 SpdReg FB Bypass 1 Enabled the drive is automatically switched to armature feedback when a Speed fbk loss fault occurs due to an ...

Page 226: ...p Par 122 Spd Feedback Bottom Par 199 Arm Current Pct Figure C 9 Spd Reg Kp too high Top Par 122 Spd Feedback Bottom Par 199 Arm Current Pct Figure C 10 Spd Reg Ki too high Top Par 122 Spd Feedback Bottom Par 199 Arm Current Pct Figure C 11 Spd Reg Ki correct Top Par 122 Spd Feedback Bottom Par 199 Arm Current Pct 20 00 ms DIV 20 00 ms DIV 20 00 ms DIV 20 00 ms DIV ...

Page 227: ...d and field current regulators must have already been tuned Refer to Tune the Current Regulator on page 2 10 and Fine Tuning the Field Current Regulator on page C 26 1 Configure the following Test Generator parameters Set Par 58 TstGen Output 4 Ramp Ref Set Par 59 TstGen Frequency 0 2 Hz Set Par 60 TstGen Amplitude 10 Set Par 61 TstGen Offset to the switching point from the armature to the field r...

Page 228: ...nd Arm Volt Ki 80 Top Par 234 Fld Current Pct Bottom Par 233 Output Voltage Figure C 13 Too small of a gain The armature voltage increases where Arm Volt Kp 3 and Arm Volt Ki 5 Top Par 234 Fld Current Pct Bottom Par 233 Output Voltage Figure C 14 Optimal field regulation After a short transient the field current and armature voltage are constant Arm Volt Kp 40 Arm Volt Ki 5 Top Par 234 Fld Current...

Page 229: ... Current Examples Curve A If the default settings of the drive are retained the flux current to flux reference will remain linear when the value of Par 500 Field Ref Pct changes E g o If Par 467 Max Fld Curr Pct Par 500 Field Ref Pct 100 then Par 234 Fld Current Pct Par 500 Field Ref Pct Par 280 Nom Mtr Fld Amps o If Par 467 Max Fld Curr Pct Par 500 Field Ref Pct 50 then Par 234 Fld Current Pct Pa...

Page 230: ...ached this value read the value displayed in Par 234 Fld Current Pct and enter the value into Par 918 Fld Const 90 Pct 6 Decrease the value of Par 467 Max Fld Curr Pct until the value displayed in Par 233 Output Voltage is equal to 70 of Par 175 Rated Motor Volt When you have reached this value read the value displayed in Par 234 Fld Current Pct and enter the value into Par 917 Fld Const 70 Pct 7 ...

Page 231: ...7 Speed Torque Regulator D 8 Droop Compensation Inertia Loss Compensation D 9 Speed Feedback D 10 Speed Regulator PI Block D 11 Speed Adaptive and Speed Zero Logic D 12 Current Regulator D 13 Field Current Regulator D 14 Motor Parameters D 15 Speed Threshold Speed Control D 16 PID Control D 17 Scale Blocks D 18 User Defined Variables D 19 Taper Current Limits D 20 Unit Scaling D 21 Test Generator ...

Page 232: ...Limit Active P346 Torque Positive 0 1 0 1 P347 Torque Negative P393 Speed Threshold Above Threshold 0 Below Threshold 1 Fault 0 OK 1 P651 Encoder State P395 At Zero Speed Equal 0 Not Equal 1 Not Equal 0 Equal 1 P394 At Speed P381 Drive Status 1 0000111000001101 P1403 Start Inhibits xx00000000000000 P110 Ramp In P113 Ramp Out P1018 Speed Draw Out P118 Speed Reg In P41 Current Reg In P122 Spd Feedba...

Page 233: ... In 8 P140 Digital In8 Sel Drive Relay Outputs P629 Relay Out 2 Sel P1275 Inversion Relay 2 P1267 Inversion out 1 P145 Digital Out1 Sel P1268 Inversion out 2 P146 Digital Out2 Sel P147 Digital Out3 Sel P1269 Inversion out 3 P1270 Inversion out 4 P148 Digital Out4 Sel Expansion Digital Outputs Optional P149 Digital Out5 Sel P150 Digital Out6 Sel P1271 Inversion Out 5 P1272 Inversion Out 6 P1273 Inv...

Page 234: ...6 Anlg Out1 Sel P67 Anlg Out2 Sel P62 Anlg Out1 Scale P63 Anlg Out2 Scale D A C 1 D A C 2 AO1 ACOM AO2 ACOM D A C 2 AO4 ACOM D A C 1 AO3 ACOM P68 Anlg Out3 Sel P69 Anlg Out4 Sel P64 Anlg Out3 Scale P65 Anlg Out4 Scale Tach Follower P1021 Encoder Out Sel P76 Anlg In2 Config P78 Anlg2 Tune Scale P260 Anlg In2 Tune Ref_2 Ref_2 HW input type P79 Anlg In2 Offset Anlg In2 Scale P77 P296 Anlg In2 Target ...

Page 235: ...5 MOP Select P70 Anlg In1 Sel P75 Anlg In2 Sel P80 Anlg In3 Sel DPI Port 1 Reference DPI Port 2 Reference DPI Port 3 Reference DPI Port 4 Reference DPI Port 5 Reference P267 TB Manual Ref P155 Preset Speed 2 P156 Preset Speed 3 P157 Preset Speed 4 P158 Preset Speed 5 P159 Preset Speed 6 P160 Preset Speed 7 Speed Sel 3 Speed Sel 2 Speed Sel 1 Manual Source Par 381 Drive Status 1 b12 14 b14 b13 b12 ...

Page 236: ...Off Speed Reference Generation P70 Anlg In1 Sel P384 Spd Ref Out Pct P75 Anlg In2 Sel P80 Anlg In3 Sel P1323 DPI P1 Select P1324 DPI P2 Select P1325 DPI P3 Select P1326 DPI P4 Select P1327 DPI P5 Select P1375 MOP Select P42 Trim Ramp P378 Trim Ramp Pct P385 Spd Ref Out P111 Ramp In Pct P110 Ramp In P345 Zero Ramp Input P344 Zero Ramp Output P245 Speed Ramp En P1017 Speed Ratio P114 Ramp Out Pct P1...

Page 237: ...l Input Command P660 Accel Time 1 P24 Accel Time 2 P32 Decel Time 2 P18 Ramp Type Select P19 S Curve Time P665 S Curve Accel 1 P667 S Curve Accel 2 S Shape Fast Stop P38 Fast Stop Time P373 Freeze Ramp P111 Ramp In Pct P110 Ramp In P114 Ramp Out Pct P113 Ramp Out Accel Decel 1 2 Command digital input P666 S Curve Decel 1 P668 S Curve Decel 2 P662 Decel Time 1 P1410 Jog Ramp Time Ramp Reference ...

Page 238: ...nt Reg In P698 Load Comp P1019 Spd Draw Out Pct P1018 Speed Draw Out P43 Trim Speed Σ P2 Maximum Speed P3 Max Speed Fwd P4 Max Speed Rev P6 Min Speed Rev P5 Min Speed Fwd P1 Minimum Speed P117 Speed Reg In Pct P118 Speed Reg In Speed Torque Regulator P696 Droop Percent P924 Actual Speed P445 Spd Up Gain Pct P447 Speed Up Filter P446 Speed Up Base P1016 SpdFuncSelect Σ Σ Σ P1016 SpdFuncSelect Speed...

Page 239: ...ilter P698 Load Comp P700 Droop Limit P697 Droop Filter Zero P696 Droop Percent P699 Enable Droop T To Trim Speed Reference Sum From Digital Setting or Analog Input Inertia Loss Compensation n d P106 Ref Zero Level P1012 Inertia C Filter Low Pass Filter P500 Field Ref Pct Speed P1014 Inertia P1015 Friction 1 P1016 SpdFuncSelect T P1013 Torque Const P118 Speed Reg In To Speed Regulator Ouput Sum Σ ...

Page 240: ...tage P458 SpdReg FB Bypass P175 Rated Motor Volt P562 Anlg Tach Gain P563 Anlg Tach Zero P233 Output Voltage P414 3 Fdbk Device Type P414 2 Fdbk Device Type P414 1 Fdbk Device Type P651 Encoder State P421 PD Output PID P169 Encoder PPR P652 Encoder Err Chk P122 Spd Feedback P175 Rated Motor Volt P456 Fld Weaken Ratio P457 Spd Fdbk Control P911 Z Channel Enable P162 Max Feedback Spd P455 Spd Fdbk E...

Page 241: ... P459 SpdReg Kp Bypass P460 SpdReg Ki Bypass Σ Bypass gains are used when P458 SpdReg FB Bypass Enabled 1 and the Encoder or Tachometer signal is lost causing Armature Voltage Feedback to be used P188 Adaptive P Gain1 P190 Adaptive P Gain2 P192 Adaptive P Gain3 P181 Adaptive Spd En P117 Spd Reg In Pct P183 Adaptive Ref P118 Spd Reg In P88 Spd Reg Ki P189 Adaptive I Gain1 P193 Adaptive I Gain3 P181...

Page 242: ... Ref 0 level Lock speed I Lock speed I P188 Adaptive P Gain1 P189 Adaptive I Gain1 P190 Adaptive P Gain2 P191 Adaptive I Gain2 P192 Adaptive P Gain3 P193 Adaptive I Gain3 P186 Adaptive Joint 1 P187 Adaptive Joint 2 P181 Adaptive Spd En P182 Adaptive Reg Typ P183 Adaptive Ref P185 Adaptive Spd 2 P184 Adaptive Spd 1 P126 Spd Zero P Gain P106 Ref Zero Level P123 Spd Zero I En P108 Speed Zero Delay P1...

Page 243: ... Motor Feedback Option Go to Motor Parameters P41 Current Reg In P7 Current Limit P8 Current Lim Pos P10 Cur Lim Pos Out P11 Cur Lim Neg Out P9 Current Lim Neg Torque Reduction P13 Torq Red CurLim P342 Torque Reduction P715 Torq Limit Type Rev Brdg Cur Lim Fwd Brdg Cur Lim Speed 1 of Max Feedback Spd Rev Brdg Cur Lim Fwd Brdg Cur Lim 1 of Max Feedback Spd To rq ue Speed Fwd Brdg Cur Lim Fwd Brdg C...

Page 244: ...Energy Saving Field Reg P I I Field Curve P175 Rated Motor Volt P921 Out Volt Level P494 Arm Volt Ki P493 Arm Volt Kp P97 Fld Reg Kp Base P98 Fld Reg Ki Base P469 Field Mode Sel P467 Max Fld Curr Pct P468 Min Fld Curr Pct P91 Fld Reg Kp P92 Fld Reg Ki P496 Arm Volt Ki Base P495 Arm Volt Kp Base P498 Force Min Field P499 Fld Economy En P107 Speed Zero Level P497 Field Reg Enable P374 Drv Fld Brdg C...

Page 245: ...que R i s i n g P o w e r Constant Power Field Regulator Management P175 Rated Motor Volt P456 Fld Weaken Ratio P45 Max Ref Speed P162 Max Feedback Spd P467 Max Fld Curr Pct P468 Min Fld Curr Pct P469 Field Mode Sel P374 Drv Fld Brdg Cur P453 Arm Resistance P454 Arm Inductance A1 P280 Nom Mtr Fld Amps P233 Output Voltage P199 Arm Current Pct P587 I Reg Error P351 Field Current P200 Arm Current ...

Page 246: ...Threshold Speed Control 0 t Speed Threshold Speed Control P122 Spd Feedback P118 Speed Reg In P122 Spd Feedback P101 Speed Thresh Pos P102 Speed Thresh Neg P103 Threshold Delay P104 At Speed Error P105 At Speed Delay 0 t Digital Outx Sel 2 Spd Thresh Speed Threshold P393 Digital Outx Sel 3 At Speed P394 At Speed ...

Page 247: ... P771 PI Output P776 PI Central v1 P777 PI Central v2 P785 PI Lower Limit P779 PI Central v sel P778 PI Central v3 P783 PI integr freeze P770 Enable PD Encoder 1 Position P414 Fdbk Device Type P800 Diameter Calc St P794 Diameter Calc P799 Minimum Diameter P797 Gear Box Ratio P771 PI Output P795 DncrPosSpd P796 Max Deviation P798 Dancer Constant P767 PD Deriv Filter P791 PD Deriv Gain 3 P789 PD Der...

Page 248: ...89 Scale1 In Min P488 Scale1 In Max P486 Scale1 Mul P487 Scale1 Div P491 Scale1 Out Off P485 Scale1 Output P554 Scale2 Output P560 Scale2 Out Off P556 Scale2 Div P555 Scale2 Mul P558 Scale2 In Min P557 Scale2 In Max P559 Scale2 In Off P561 Scale2 In Abs P553 Scale2 Input Σ Σ X Scale Block 2 Σ Note Up to six scale blocks are available Scale blocks 3 6 follow the same flow as scale blocks 1 and 2 sh...

Page 249: ...efined1 P505 UserDefined2 P506 UserDefined3 P507 UserDefined4 P508 UserDefined5 P509 UserDefined6 P519 UsrDefBitWrdA P536 UsrDefBitWrdB P510 UserDefined7 P511 UserDefined8 P512 UserDefined9 P513 UserDefined10 P514 UserDefined11 P515 UserDefined12 P516 UserDefined13 P517 UserDefined14 P518 UserDefined15 Analog input Analog output Analog input Analog output Digital input Digital output Digital outpu...

Page 250: ...01C EN P July 2008 D 20 Control Block Diagrams Taper Current Limits Cur Lim Pos Out or Cur Lim Neg Out Taper Current Limits P750 TrqTpr_Enable Motor Max Speed P751 TrqTpr_Lim0 P752 TrqTpr_Lim1 P753 TrqTpr_Lim2 P754 TrqTpr_Lim3 P755 TrqTpr_Lim4 P756 TrqTpr_Spd ...

Page 251: ...l Publication 20P UM001C EN P July 2008 Control Block Diagrams D 21 Unit Scaling Unit Scale Factor User Defined Variable X User Value Factor X Control Variable Unit Scaling P50 UsrDsplyMult0 P51 UsrDsplyDiv0 P54 UsrValDiv1 P53 UsrValMult1 ...

Page 252: ...l DC Drive User Manual Publication 20P UM001C EN P July 2008 D 22 Control Block Diagrams Test Generator Generator output Time Test Generator P58 TstGen Output P59 TstGen Frequency P60 TstGen Amplitude P61 TstGen Offset ...

Page 253: ...d Reference Selection Reference 0 0 0 0 1 1 1 1 0 0 1 1 0 0 1 1 0 1 0 1 0 1 0 1 Speed Reference Selection P400 Spd Select 0 P401 Spd Select 1 P402 Spd Select 2 P44 Speed Ref A P48 Speed Ref B P155 Preset Speed 2 P156 Preset Speed 3 P157 Preset Speed 4 P158 Preset Speed 5 P159 Preset Speed 6 P160 Preset Speed 7 ...

Page 254: ...Overvoltage F5 Fld Current Loss F6 Encoder Loss F91 Fault Alarm Mapping P203 OverVolt Flt Cfg P365 OverTemp Flt Cfg P354 Aux Inp Flt Cfg P473 FldLoss Flt Cfg P478 Spd Loss Flt Cfg 0 Ignore 1 Alarm 2 Fault 0 Ignore 1 Alarm 2 Fault 3 Quick Stop 4 Normal Stop 5 CurrLim Stop 1 Alarm 2 Fault 3 Quick Stop 4 Normal Stop 5 CurrLim Stop 0 Ignore 1 Alarm 2 Fault 1 Alarm 2 Fault ...

Page 255: ...ication Adapter Coax 20 COMM C DeviceNet Communication Adapter 20 COMM D EtherNet IP Communication Adapter 20 COMM E HVAC Communication Adapter 20 COMM H Interbus Communication Adapter 20 COMM I PROFIBUS DP Communication Adapter 20 COMM P ControlNet Communication Adapter Fiber 20 COMM Q Remote I O Communication Adapter 20 COMM R RS 485 DF1 Communication Adapter 20 COMM S External Comms Power Suppl...

Page 256: ...g ATTENTION This drive contains ESD Electrostatic Discharge sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference A B publication 8000 4 5 2 Guarding Against Electrostatic Damage or any ...

Page 257: ...rives remove the screws that secure the bottom cover to the drive then slide the cover down and off the drive chassis b On frame B and C drives loosen but do not remove the screws that secure the bottom cover to the drive then slide the cover down and off the drive chassis STS PORT MOD NET A NET B Disconnect DPI cable Frame A Disconnect DPI cable Frames B C Frame B shown ...

Page 258: ...ull it partially off the drive chassis Next at the top of the drive pull the cover forward away from the drive until the pins fit in the keyhole in the top of the cover then carefully lift the cover off of the drive chassis Important The HIM assembly is connected via a cable to the Control board and therefore will not pull free from the drive until disconnected See page E 6 for instructions Frame ...

Page 259: ...drives loosen but do not remove the screws that secure the top cover to the drive then slide the cover up and off the drive chassis Important The HIM assembly is connected via a cable to the Control board and therefore will not pull free from the drive until disconnected See page E 6 for instructions U V C D W Frames B C Frame B shown ...

Page 260: ...crews Important All screws must be tightened because the adapter is grounded through a screw to the EMI shield Recommended tightening torque is 0 9 N m 8 lb in 7 Connect the Internal Interface cable to the DPI connectors on the Control board and the communication Adapter board 8 Refer to the Adapter s User Manual for network connection commissioning and configuration information Pull tabs out to d...

Page 261: ...DC Drive User Manual Publication 20P UM001C EN P July 2008 Installing a Communication Adapter E 7 9 Install the HIM Communication cable in reverse order or removal 10 Install the drive covers in reverse order of removal ...

Page 262: ...PowerFlex Digital DC Drive User Manual Publication 20P UM001C EN P July 2008 E 8 Installing a Communication Adapter Notes ...

Page 263: ...s recommended for connecting wire to the terminal block inputs Strip the ends of the cables to a length of 6 5 mm 0 26 in Important To improve the noise immunity it is recommended that you connect the common of the outputs terminals 2 4 5 and 15 of the I O Expansion board with the ground terminal 10 or 20 on the standard I O terminal blocks on the Control board If this is not possible these termin...

Page 264: ...4 Analog Output 4 5 Digital Output Common 6 Digital Output 5 Max volt 30V max cur 50mA 7 Digital Output 6 8 Digital Output 7 9 Digital Output 8 10 24VDC Drive supplied power for Digital Outputs Max volt 30V max cur 80mA No Signal Description 11 Digital Input 9 Max volt 30V max cur 15V 3 2mA 24V 5mA and 30V 6 4mA 12 Digital Input 10 13 Digital Input 11 14 Digital Input 12 15 Digital Input Common 2 ...

Page 265: ...nputs on Control board of the drive 2 Two 2 input terminals for the 24V DC power supply voltage Figure G 1 115V AC to 24V DC I O Converter Circuit Board Mounting Location 1 The 115V AC to 24V DC I O Converter circuit board is not factory installed 2 If more than eight 115V AC digital input signals require conversion to 24V DC i e the optional PowerFlex DC drive I O Expansion circuit board is used ...

Page 266: ...6 Digital Input 6 7 Digital Input 7 8 Digital Input 8 Com Digital Input Common No Signal Description 24V 24VDC Supply 24V DC 10 40mA power supply Max load 120mA Supply power can be provided by the 24V DC supply on the Control board I O terminal 19 see Figure G 2 on page G 3 or an external source see Figure G 3 on page G 3 1 Digital Output 1 Output type Open collector PNP type with 15kohm pull down...

Page 267: ... To Drive Supplied 24V DC Terminal 19 on Control Board To Digital Inputs Terminals 12 15 31 34 on Control Board To Digital Input Common Terminal 16 or 35 and 24V Supply Common Terminal 18 on Control Board 15k 15k Customer Wiring Internal Wiring DC OUTPUT AC INPUT 24V 1 2 3 4 5 6 7 8 0V 1 2 3 4 5 6 7 8 COM Main Control Board 115V AC to 24V DC I O Board M_OUT M_IN External 115V AC OPTO OPTO From Ext...

Page 268: ...PowerFlex Digital DC Drive User Manual Publication 20P UM001C EN P July 2008 G 4 Optional 115V AC to 24V DC I O Converter Circuit Board Notes ...

Page 269: ...ve Spd 1 3 32 Adaptive Spd 2 3 32 Adaptive Spd En 3 32 Adaptive Speed Regulator Function C 17 Adaptv Regulator Group 3 32 3 33 Agency Certification A 1 Alarms AnalogCflct 4 7 Arm Voltage 4 7 Auxiliary Input 4 7 BipolarCflct 4 7 CntactrCflct 4 8 DigInCflcA 4 8 DigInCflctB 4 8 DigInCflctC 4 8 Encoder Loss 4 8 EncoderCflct 4 8 Fld Current Loss 4 9 Motor Over Temp 4 9 Non Configurable 4 1 Start At Pow...

Page 270: ...d Delay 3 25 At Speed Error 3 25 At Zero Speed 3 49 Auto Speed Sources C 13 Auto Manual Examples C 14 Autotune Cur Lim 3 21 Autotune Group 3 20 3 21 Aux Inp Flt Cfg 3 53 Auxiliary Input Alarm 4 7 Auxiliary Input Fault 4 4 B Base Omega 3 41 Bipolar Conflict Alarm 4 7 Bipolar Inputs 1 32 Brake Resistors A 19 C Cable Recommendations 1 14 Cable Spacing Example 1 14 Cable Spacing Notes 1 15 Cable Spaci...

Page 271: ... 3 60 Data Out C2 3 60 Data Out D1 3 60 Data Out D2 3 60 Data Saving B 4 Datalinks Group 3 60 DC Analog Tachometer DIP Switch S4 Settings 1 34 Terminal Block Location 1 42 Terminal Designations 1 42 DC Contactor Crimp Lug Kit Specifications A 21 DC Output Contactors 1 10 A 19 Configuration 1 9 DC Output Voltage 1 16 Armature 1 16 Field 1 16 Decel Mask 3 59 Decel Owner 3 59 Decel Status 3 50 Decel ...

Page 272: ...tal Outputs Group 3 68 3 69 3 70 3 71 DIP Switch S0 Description of 1 33 Location 1 32 DIP Switch S1 Description of 1 33 Location 1 32 DIP Switch S10 Description of 1 33 Location 1 32 DIP Switch S11 Description of 1 33 Location 1 32 DIP Switch S12 Description of 1 33 Location 1 32 DIP Switch S14 Description of 1 33 Location 1 32 Settings 1 24 DIP Switch S15 Description of 1 33 Location 1 32 Setting...

Page 273: ...14 Dsp Error Fault 4 4 Dynamic Brake Resistor Configuring 1 9 Recommended A 19 Using 1 10 Dynamic Control File 3 29 Dynamic Friction 3 42 E Editing Parameters 3 1 B 5 EEPROM Error Fault 4 4 Elapsed Lifetime 3 13 Electrostatic Discharge Precaution p 3 Enable Droop 3 31 Enable Input Wiring 1 38 Enable PD 3 36 Enable PI 3 34 Enable PID 3 39 Enclosure Rating 1 2 Encoder Conflict Alarm 4 8 Encoder Err ...

Page 274: ...Interrupt Error 4 5 Inverting Fault 4 5 Main Contactor 4 5 Manually Clearing 4 3 Motor Over Temp 4 5 No Fault 4 5 Non Configurable 4 1 Overcurrent 4 5 Overspeed 4 5 Params Defaulted 4 5 Port 1 Adapter 4 5 Port 1 DPI Loss 4 6 Port 2 Adapter 4 5 Port 2 DPI Loss 4 6 Port 3 Adapter 4 5 Port 3 DPI Loss 4 6 Port 4 Adapter 4 5 Port 4 DPI Loss 4 6 Port 5 Adapter 4 5 Port 5 DPI Loss 4 6 Power Failure 4 6 S...

Page 275: ...i 3 14 Fld Reg Ki Base 3 15 Fld Reg Kp 3 14 Fld Reg Kp Base 3 14 Fld Weaken Ratio 3 15 FldLoss Flt Cfg 3 54 Flying Start En 3 27 Force Min Field 3 15 Freeze Ramp 3 30 Friction 3 21 Functions ALT Key B 2 Fuses Control Power Circuit A 15 Input Power Circuit A 7 A 11 G Gear Box Ratio 3 40 Grounding Encoder 1 13 Power Feeder 1 13 Requirements 1 12 Safety PE 1 12 Tachometer 1 13 Grounding Points Drive ...

Page 276: ...on In 12 3 67 Inversion In 2 3 67 Inversion In 3 3 67 Inversion In 4 3 67 Inversion In 5 3 67 Inversion In 6 3 67 Inversion In 7 3 67 Inversion In 8 3 67 Inversion In 9 3 67 Inversion Out 1 3 70 Inversion Out 2 3 70 Inversion Out 3 3 70 Inversion Out 4 3 70 Inversion Out 5 3 70 Inversion Out 6 3 70 Inversion Out 7 3 70 Inversion Out 8 3 70 Inversion Relay1 3 71 Inversion Relay2 3 70 Inverting Faul...

Page 277: ...inimum Diameter 3 40 Minimum Speed 3 23 MOD LED 4 2 Monitor File 3 11 MOP Accel Time 3 29 MOP Dec Active 3 49 MOP Decel Time 3 29 MOP Inc Active 3 49 MOP Mask 3 58 MOP Owner 3 59 MOP Select 3 46 Motor Control File 3 14 Motor Data Group 3 14 Motor Over Temperature Alarm 4 9 Motor Over Temperature Fault 4 5 N NET A LED 4 2 NET B LED 4 2 Nom Mtr Arm Amps 3 14 Nom Mtr Fld Amps 3 14 Normally Open Relay...

Page 278: ...ital Inputs 3 65 3 66 3 67 Digital Outputs 3 68 3 69 3 70 3 71 Discrete Speeds 3 23 3 24 DPI Inputs 3 71 Drive Data 3 13 Drive Memory 3 46 Faults 3 52 3 53 Field Config 3 14 3 15 3 16 Limits 3 23 Load Limits 3 31 Masks Owners 3 2 3 58 3 59 Motor Data 3 14 PD Control 3 36 PI Control 3 34 3 35 PID Control 3 36 3 37 3 38 3 39 Ramp Rates 3 29 3 30 Reference Config 3 46 Restart Modes 3 32 Scale Blocks ...

Page 279: ...In2 Scale 3 62 Anlg In2 Sel 3 62 Anlg In2 Target 3 63 Anlg In2 Tune 3 63 Anlg In3 Config 3 62 Anlg In3 Offset 3 63 Anlg In3 Scale 3 62 Anlg In3 Sel 3 62 Anlg In3 Target 3 63 Anlg In3 Tune 3 63 Anlg Out1 Scale 3 64 Anlg Out1 Sel 3 64 Anlg Out2 Scale 3 64 Anlg Out2 Sel 3 64 Anlg Out3 Scale 3 64 Anlg Out3 Sel 3 64 Anlg Out4 Scale 3 64 Anlg Out4 Sel 3 64 Anlg Tach Gain 3 19 Anlg Tach Zero 3 19 Anlg1 T...

Page 280: ... 67 Dig In Term 8 3 67 Dig In Term 9 3 67 Dig Out Status 3 70 Digital In1 Sel 3 65 Digital In10 Sel 3 65 Digital In11 Sel 3 65 Digital In12 Sel 3 65 Digital In2 Sel 3 65 Digital In3 Sel 3 65 Digital In4 Sel 3 65 Digital In5 Sel 3 65 Digital In6 Sel 3 65 Digital In7 Sel 3 65 Digital In8 Sel 3 65 Digital In9 Sel 3 65 Digital Out1 Sel 3 68 Digital Out2 Sel 3 68 Digital Out3 Sel 3 68 Digital Out4 Sel ...

Page 281: ...40 Pct 3 16 Fld Const 70 Pct 3 16 Fld Const 90 Pct 3 16 Fld Current Pct 3 12 Fld Reg Ki 3 14 Fld Reg Ki Base 3 15 Fld Reg Kp 3 14 Fld Reg Kp Base 3 14 Fld Weaken Ratio 3 15 FldLoss Flt Cfg 3 54 Flying Start En 3 27 Force Min Field 3 15 Freeze Ramp 3 30 Friction 3 21 Gear Box Ratio 3 40 I Reg Error 3 20 Inertia 3 21 Inertia C Filter 3 20 InertiaCompAct 3 28 InertiaCompVar 3 28 Initial Diameter 3 43...

Page 282: ...PD Deriv Gain 3 3 36 PD Output PID 3 36 PD Prop Gain 1 3 36 PD Prop Gain 2 3 36 PD Prop Gain 3 3 36 PI Central v sel 3 35 PI Central v1 3 34 PI Central v2 3 34 PI Central v3 3 34 PI Central vs0 3 35 PI Central vs1 3 35 PI Init Intgl Gn 3 36 PI Init Prop Gn 3 35 PI integr freeze 3 35 PI Integral Gain 3 34 PI Lower Limit 3 35 PI Output 3 34 PI Prop Gain PID 3 34 PI Steady Thrsh 3 34 PI Upper Limit 3...

Page 283: ... In Max 3 39 Scale4 In Min 3 39 Scale4 In Off 3 40 Scale4 Input 3 39 Scale4 Mul 3 39 Scale4 Out Off 3 40 Scale4 Output 3 39 Scale5 Div 3 39 Scale5 In Abs 3 40 Scale5 In Max 3 39 Scale5 In Min 3 39 Scale5 In Off 3 40 Scale5 Input 3 39 Scale5 Mul 3 39 Scale5 Out Off 3 40 Scale5 Output 3 39 Scale6 Div 3 39 Scale6 In Abs 3 40 Scale6 In Max 3 39 Scale6 In Min 3 39 Scale6 In Off 3 40 Scale6 Input 3 39 S...

Page 284: ...ms 3 51 TB Manual Ref 3 24 Tension Reduct 3 43 Tension Ref 3 43 Tension Scale 3 43 TestPoint Data 3 51 TestPoint Sel 3 51 Threshold Delay 3 25 Time AccDec Min 3 43 Torq Current Pct 3 43 Torq Limit Type 3 31 Torq Red CurLim 3 31 Torque Const 3 20 Torque Negative 3 47 Torque Positive 3 47 Torque Reduction 3 17 Torque Ref 3 17 Torque Winder En 3 44 Trim Ramp 3 24 Trim Ramp Pct 3 24 Trim Speed 3 24 Tr...

Page 285: ...put 3 30 Zero Torque 3 17 PD Control Group 3 36 PD Deriv Filter 3 36 PD Deriv Gain 1 3 36 PD Deriv Gain 2 3 36 PD Deriv Gain 3 3 36 PD Output PID 3 36 PD Prop Gain 1 3 36 PD Prop Gain 2 3 36 PD Prop Gain 3 3 36 PE Ground 1 12 PE Ground Terminal Location Frame A 1 20 Location Frame B 1 20 Location Frame C 1 21 Wire Sizes 1 22 Peripheral Devices Viewing Parameters of B 4 PI Central v sel 3 35 PI Cen...

Page 286: ...r Terminals 1 25 Normally Open Contact Terminals 1 25 Powerup Delay 3 32 Preferences Setting HIM B 5 Preset Speed 1 3 23 Preset Speed 2 3 23 Preset Speed 3 3 23 Preset Speed 4 3 23 Preset Speed 5 3 23 Preset Speed 6 3 23 Preset Speed 7 3 23 Programmable Controller Configurations A 5 Programming 3 1 R Ramp Delay 3 29 Ramp In 3 11 Ramp In Pct 3 11 Ramp In Zero En 3 32 Ramp Out 3 11 Ramp Out Pct 3 11...

Page 287: ... 3 40 Scale3 In Max 3 39 Scale3 In Min 3 39 Scale3 In Off 3 40 Scale3 Input 3 39 Scale3 Mul 3 39 Scale3 Out Off 3 40 Scale3 Output 3 39 Scale4 Div 3 39 Scale4 In Abs 3 40 Scale4 In Max 3 39 Scale4 In Min 3 39 Scale4 In Off 3 40 Scale4 Input 3 39 Scale4 Mul 3 39 Scale4 Out Off 3 40 Scale4 Output 3 39 Scale5 Div 3 39 Scale5 In Abs 3 40 Scale5 In Max 3 39 Scale5 In Min 3 39 Scale5 In Off 3 40 Scale5 ...

Page 288: ...Speed Pot 1 37 Speed Ramp En 3 30 Speed Ratio 3 24 Speed Ref A 3 11 Speed Ref A Pct 3 11 Speed Ref B 3 11 Speed Ref B Pct 3 11 Speed Ref Out 3 11 Speed Ref Out Pct 3 11 Speed Reference Control C 13 Speed Reference Sources Auto C 13 Manual C 13 Speed References Group 3 24 Speed Reg En 3 26 Speed Reg In 3 11 Speed Reg In Pct 3 11 Speed Regulation Functions C 17 Adaptive Speed Regulator C 17 Speed Dr...

Page 289: ...chometer 1 42 Encoder 1 40 Field Circuit Frame A 1 23 Field Circuit Frame B 1 23 Field Circuit Frame C 1 24 I O Converter Board G 2 I O Expansion Board F 2 Standard I O 1 36 1 37 Test Generator Group 3 22 TestPoint Data 3 51 TestPoint Sel 3 51 Testpoints 4 14 Thermal Switch Configuration 1 26 Thermistors PTC Configuration 1 26 Threshold Delay 3 25 Time AccDec Min 3 43 Torq Attributes Group 3 16 3 ...

Page 290: ...6 UsrDefBitWrdA4 3 56 UsrDefBitWrdA5 3 56 UsrDefBitWrdA6 3 56 UsrDefBitWrdA7 3 56 UsrDefBitWrdA8 3 56 UsrDefBitWrdA9 3 56 UsrDefBitWrdB 3 57 UsrDefBitWrdB0 3 57 UsrDefBitWrdB1 3 57 UsrDefBitWrdB10 3 57 UsrDefBitWrdB11 3 57 UsrDefBitWrdB12 3 57 UsrDefBitWrdB13 3 57 UsrDefBitWrdB14 3 57 UsrDefBitWrdB15 3 57 UsrDefBitWrdB2 3 57 UsrDefBitWrdB3 3 57 UsrDefBitWrdB4 3 57 UsrDefBitWrdB5 3 57 UsrDefBitWrdB...

Page 291: ...39 Analog Input Bipolar Speed Reference 1 38 Analog Input Unipolar Speed Reference 1 38 Analog Output Bipolar Signal 1 38 Enable Input 1 38 Encoder 1 41 Joystick 1 37 Potentiometer 1 37 Sourcing Digital Output 1 39 Write Mask Act 3 61 Write Mask Cfg 3 61 Z Z Capture Pos En 3 20 Z Captured Pos 3 20 Z Channel Enable 3 20 Zero Ramp Input 3 30 Zero Ramp Output 3 30 Zero Torque 3 17 ...

Page 292: ...Index 24 PowerFlex Digital DC Drive User Manual Publication 20P UM001C EN P July 2008 ...

Page 293: ......

Page 294: ...ic Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Power Control and Information Solutions Headquarters Publication 20P UM001C EN P July 2008 Supersedes 20P UM001B EN P October 2007 and 20P DU001A EN P Copyright 2008 Rockwell Automation Inc All rights reserved Printed in USA U S Allen Bradley Drives Technical Support Tel 1 262 512 81...

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