Rockwell Automation PowerFlex 7000 Technical Data Manual Download Page 1

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PowerFlex® 7000
Medium Voltage AC Drive

TECHNICAL DATA

Firmware Version 7.xxx

Summary of Contents for PowerFlex 7000

Page 1: ...PowerFlex 7000 Medium Voltage AC Drive TECHNICAL DATA Firmware Version 7 xxx ...

Page 2: ......

Page 3: ... Start Induction Motor 1 26 Flying Start Synch Motor 1 27 Tachometer Encoder Option 1 28 Synchronous Transfer 1 29 Transfer to Bypass 1 31 Transfer to Drive 1 34 PID Process Control 1 35 Power Factor Compensation 1 38 Analog Outputs 1 38 Analog Inputs 1 39 Chapter 2 Parameters Parameter Descriptions 2 1 Parameters Listed by Group 2 199 Parameters Listed by Linear Number 2 217 Alphabetical Index 2 ...

Page 4: ...ii Table of Contents 7000 TD002A EN P September 2007 ...

Page 5: ...ctor control means that the motor flux is measured in contrast to the indirect vector control in which the motor flux is predicted In both control methods the stator current Is is split into flux producing component Isd and an orthogonal torque producing component Isq which are controlled independently The aim of vector control is to allow a complex ac motor to be controlled as if it were a simple...

Page 6: ...er cap Motor Voltage Motor Current Speed Command Speed Reference Machine side feedback and gating Alpha Inverter Alpha Rectifier Line side feedback and gating Line Voltage AC Line Reactor Line Current Faults InvTorque CurCmd Inv Flux CurCmd Flux Range Machine Protection Sync Transfer Speed Control Stator freq Slip freq Flux Feedback Speed Feedback Flux Control Faults Tach Feedback Source Motor Cur...

Page 7: ...ntroller The above speed commands are used when the drive is in Normal mode of operation However PF7000 has many special modes of operation e g test modes or auto tuning for which different speed commands are selected Table 1 A summarizes the speed command during these special modes Table 1 A Speed Commands for special operating modes of PF7000 Special operating modes of PF7000 Speed Command In 27...

Page 8: ... Command is set to zero if the drive is stopped Speed Reference The function of the Speed Reference block is to determine the Speed Reference 278 from the desired Speed Command 277 PF7000 provides two options S curve Linear Ramp To select S curve a non zero value of S curve Percent 475 is selected Using parameter S curve Acc1 481 the drive automatically calculates the linear and the non linear por...

Page 9: ...c1 S Curve Percent S Curve Dec1 479 Linear Portion Non Linear Portion Non Linear Portion 0 005 S Curve Acc1 S Curve Percent 0 005 S Curve Dec1 S Curve Percent 0 005 S Curve Dec1 S Curve Percent Figure 1 2 Speed Reference S curve Ramp Speed1 73 Ramp Speed4 76 Ramp Speed3 75 Ramp Speed2 74 Accel Time1 65 Accel Time4 68 Accel Time3 67 Accel Time2 66 Decel Time1 69 Decel Time2 70 Decel Time3 71 Decel ...

Page 10: ...plied by the inverter InvTorque CurCmd 294 the current supplied by the motor filter capacitor in torque production orthogonal to motor flux is calculated and subtracted from MtrTorque CurCmd In Sensorless mode the drive uses TrqCmd0 Sensrlss 86 and TrqCmd1 Sensrlss 87 for an open loop start up At frequencies greater than 3Hz the drive enables the speed loop and disables the open loop start mode In...

Page 11: ... CALCULATOR Motor Filter Cap 128 L Total Leakage 130 Trq Control Mode 90 0 Zero Torque 1 Speed Reg 2 Ext Trq Cmd 3 Spd Trq Pos 4 Spd Trq Neg 5 Spd Sum Spdreg Bandwidth 81 Speed Fbk Mode 89 Trq Control Mode 90 Trq Cmd External 91 Spdreg Bandwidth 81 Total Inertia 82 SPEED REGULATOR OL Speed Error 472 Speed Feedback 289 SPEED FEEDBACK FILTER Speed Fbk Mode 89 S Sensorless T Pulse Tach Speed Fbk Filt...

Page 12: ...g is calculated and subtracted from Mtr Flux CurCmd It should be noted that as the motor speed increases Inv Flux CurCmd decreases This is because as the motor voltage increases more of the magnetizing current requirement of the motor is met by the capacitor At resonant point Inv Flux CurCmd is nearly zero and becomes negative at speeds above resonance InvTorque CurCmd from Speed Control block and...

Page 13: ... Filter Cap 128 L Total Leakage 130 R Stator 129 Flxreg Band width 97 T Rotor 132 Lm Rated 131 Flux Feedback 306 Flux Reference 305 FLUX LIMIT Flux Error 307 Base Speed 98 FlxCmd Rated Load 100 Torque Reference 291 Speed Feedback 289 FlxCmd No Load 103 Rec Input Volt 696 Rated Line Volt 18 Rated Motor Volt 22 FLUX COMMAND LIMIT Flux Cmd Limit 623 Lm Rated 131 FluxCur Regulator 309 FLUX REGULATOR F...

Page 14: ...he additions to the flux control required for synchronous machines are shown in the block diagram Figure 1 6 The portion of the motor filter capacitor current supplied by the drive is then added to determine Inv Flux CurCmd which is the magnetizing component of the dc link current command Parameter Icd Command Gain 107 determines how the motor filter capacitor current is split between the motor an...

Page 15: ...2 Field CurCmd 314 Lmd 418 Lm Rated 131 Field Bandwidth 106 LOW PASS FILTER Mtr Flux CurCmd 131 Motor Filter Cap 128 L Total Leakage 130 Lm Rated 131 CAP CURRENT CALCULATOR Stator Frequency 448 Flux Reference 305 Icd Command Gain 107 Figure 1 6 Flux Control for Synchronous Motor ...

Page 16: ...ermines the dc link current reference Idc Reference 321 This is subtracted from the measured dc current feedback is subtracted to determine Idc Error 323 This is processed by the current regulator to produce Vdc Error 332 To effectively control the dc link current an estimate of the motor side dc link voltage is done to calculate Vdc Feedfwd 333 which is added to Vdc Error to produce the reference...

Page 17: ... CURRENT REGULATOR T DC link 115 Idc Reference 321 Vdc Reference 326 Alpha Rectifier 327 InvTorque CurCmd 294 Idc feedback 322 Idc Error 323 Stator Voltage 344 Line Voltage pu 135 Alpha Inverter 328 Vdc Error 332 FEEDFORWARD FILTER Advance Limit Feedforward Fil 502 Vdc Feedfwd 333 tan 1 cos 1 cos 1 x 2 y 2 Retard Limit Figure 1 7 Current Control ...

Page 18: ...ed to determine the line side dc link voltage Vdcr1 which is then sampled by the drive Current transformers CT in two of the ac input lines provide the input line current feedback I2u I2w Inverting and adding the two current feedback signals reproduces the current in the remaining phase A Hall Effect Current Sensor HECS is used for monitoring the dc link current and used for hardware overcurrent p...

Page 19: ...nd voltages are summed to determine the motor neutral to ground voltage Vzs and is used for motor neutral over voltage protection In addition the neutral point of the motor filter capacitor is measured Vn and used for motor side neutral over voltage protection The two dc voltages are subtracted to determine the machine side dc link voltage Vdci1 which is sampled by the drive Two Hall Effect Curren...

Page 20: ...atFreq CurModel The current model is based on indirect vector control and uses the d q components of stator current along with motor parameters T Rotor and Lm Rated Based on the operating speed of the drive and the speed feedback mode Sensorless or Pulse Tach a flux select algorithm determines the model to be used Motor model also calculates the Slip Frequency which is used in the calculation of t...

Page 21: ...ower 346 Mtr Power Factor 692 Mtr AirGap Trq 345 Slip Frequency 343 FlxFbk CurModel 341 StatFrq CurModel 486 Stator Freq 448 Flux Angle Flux Angle C StatFrq VoltModel 485 Flux Feedback 306 FlxFbk VoltModel 342 Flux Angle V Flux Reference 305 FLUX SELECTOR Figure 1 8 Motor Model Except for the dc link overcurrent rectifier over voltage and inverter over voltage the entire drive protection is realiz...

Page 22: ...maintains its normal operation A warning could be an indication of a problem in drive e g an Air Filter warning is an indication of a blocked air filter In addition there are a few warnings in the drive that may cause momentary interruption in the operation of the drive e g Master UV Line Loss or Bus Transient The action taken is similar to a Class1 fault and the normal operation is resumed once t...

Page 23: ...art diagnostics built in the gate driver board The feedback and the gating have a certain relationship when the device is healthy or failed This is shown in Figure 1 10 and will be described in detail in following sections The description applies to all 6P 18P and PWM PowerFlex 7000 drives In the drive the test points are available on the OIBB for monitoring the gating and diagnostic signals In or...

Page 24: ...round the zero of the line voltage The gate driver transmits light whenever the device is forward biased with a large enough voltage as shown in Figure 1 9 On the OIBB diagnostic test point this translates into a feedback signal at 0V level Since the drive is not gating no light 5V signal on the OIBB gating test point the feedback normally toggles state every cycle of the utility voltage However t...

Page 25: ... healthy SCR Diagnostic feedback for a shorted SCR No Light 5V 0 5V 0 Figure 1 9 Voltage across a thyristor when MV is applied Typical SGCT Gating pattern Healthy Diagnostic Feedback Gate Cathode shorted or PS problem 5V 0 5V 5V 5V 5V 0 0 0 0 No gating received No diagnostic feedback NO LIGHT Device Off LIGHT Device On LIGHT NO LIGHT NO LIGHT LIGHT LIGHT NO LIGHT Figure 1 10 SGCT diagnostics ...

Page 26: ...ated at peak blocking voltage if MV is available Devices which could cause a line to line short circuit are not gated If the drive detects a failed device an Offline fault is issued for the device A weak gate power supply may also cause a device fault If the drive receives no light signal 5V on the diagnostic test point both before and after gating then there may be an incomplete feedback fiber op...

Page 27: ...boards If the feedback shows that the device did not fire the drive considers that the device may be open circuited and starts a timer If the fault persists for 6 cycles the drive generates an OnlineOpen fault As with the short circuit fault each device has its own timer however the delay is not adjustable Both on line device diagnostics are not available at all modes of operation due to the natur...

Page 28: ... on the SGCT gate driver board Setting Inv Gating Test to Normal Gate will result in the inverter devices firing as in normal mode of operation The frequency of the gating is controlled by parameter Speed Command In 276 Setting Inv Gating Test to Off stops the inverter test gating sequence In 6 or 18 pulse SCR PowerFlex drives the gate driver boards derive power from medium voltage Hence to check ...

Page 29: ...rating Mode to System Test selects the system test mode This mode is used to test the drive as a system including interfaces with external devices such as programmable controllers without applying power to the drive or motor The drive behaves as if it was running normally but device gating disabled Since the input output and bypass contactors operate normally in this mode it must be ensured that t...

Page 30: ...tor flux which is derived from the stator voltage and current feedback Upon starting if there is no detectable stator voltage the drive assumes that the motor is stationary The output frequency starts from an initial value of zero and ramps up until motor flux is detected Significant flux is created in the motor only when the slip frequency i e the difference between the applied stator frequency a...

Page 31: ...he motor is coasting at a high enough speed above about 40 Hz and the output contactor is closed then the motor may self excite with the drive motor filter capacitors and generate a high stator voltage that the drive can detect The drive will re synchronize to this voltage and quickly restart If the optional tachometer feedback is installed then the drive knows the speed of the motor at all times ...

Page 32: ... certain sampling period yields the tach output frequency from which the shaft speed can be calculated using the tach pulses per revolution ppr specified by parameter Tach PPR 234 The tach resolution determines the minimum motor speed that can be measured If high starting torque or very low speed operation is required a high resolution such as 1024 or 2048 ppr must be provided Otherwise a low reso...

Page 33: ...tional feature of the PowerFlex 7000 drive which allows either a single or multi motors to be transferred between the drive and a fixed frequency supply in either direction without stopping and with a very short interruption of power Compared to non synchronous transfer in which power to the motor is interrupted for a significant length of time the transient drop in motor speed is much less with s...

Page 34: ...Logic Controller PLC The command to close the bypass and output contactor and their status are realized using the digital IO on ACB The run time commands Request to Bypass Synch and Transfer to drive De synch are wired to the standard XIO board Synchronous transfer will not be performed if the phase sequence of the bypass voltage is not positive A T T E N T I O N A T T E N T I O N If the phase rot...

Page 35: ...equence 1 The drive is given a Request to Bypass command which must remain active until the synchronous transfer is complete If the transfer command is removed before the bypass contactor is requested to close the drive will abort the transfer and return to normal running When the drive receives the transfer command it accelerates the motor up to the measured Bypass Frequency 159 If the drive is u...

Page 36: ...quency once the bypass contactor has closed A T T E N T I O N A T T E N T I O N If parameter Sync Off Delay is set incorrectly damage may occur to the drive motor couplings and driven load if a transfer to bypass is attempted 5 When the BP CONTACTOR STATUS input indicates that the bypass contactor has closed the drive deactivates the OP CONTACTOR output When the output contactor opens the drive is...

Page 37: ...ve TIME DELAY Sync Off Delay 227 To Speed Control Sync Reg Output 298 Sync Time 229 Sync Error max 228 SyncXfer Enab 1 SYNC XFER REGULATOR Sync Reg Error 297 Bypass voltage angle Motor voltage angle Sync Lead Angle 226 Sync Reg Gain 225 Special Feature 99 SyncXfer Enab 0 TIME DELAY Figure 1 12 Transfer to Bypass ...

Page 38: ...e output filter capacitors to charge to the bypass voltage This delay is adjustable using DeSync Start Dly 763 Within this time the drive synchronizes to the capacitor voltage with the motor still running on bypass The drive then deactivates its BP_CONTACTOR output 2 When the BP CONTACTOR STATUS input on the ACB indicates that the bypass contactor has opened the drive goes to run mode As the drive...

Page 39: ... output whereas a traditional positional form algorithm works on the error directly The firmware provides several options as to the way the algorithm works Independent or dependent gain form can be chosen by the Indpndt Gain bit in the PID Output 356 The difference should be taken into consideration when tuning the PID parameters PID Gain 353 PID Integral Time 354 and PID Derivative Time 355 The e...

Page 40: ... the PID Manual input is still at the default value of 0 the PID Output will be latched to the last value from the PID controller and waits for the valid value to be entered The control direction of the Process Variable can be changed by the Direct bit in the PID Manual input When this bit is set to 1 the PID controller works in direct action meaning that the PID Output increases when the Process ...

Page 41: ...Time 354 PID Derivative Time 355 PID Command 313 PID Dead Bandwidth 352 PID Preload 365 Analog I O Process Variable 357 Process Variable Eng 366 Process Gain 398 PID Manual Input 348 PID Output 356 Output Limiter PID Minimum Limit 336 PID Maximum Limit 318 Drive Control Speed Command PID 59 Process Sensor Process Figure 1 13 Process PID controller ...

Page 42: ... as test points for connection to an oscilloscope or chart recorder These analog outputs are 8 bit non isolated with a range of 10V to 10V The ACB also has one isolated 4 20mA analog output and 8 non isolated analog outputs for connection to external devices such as meters or isolation modules The allocation of the analog outputs is shown below Table 1 D Analog Outputs Customer Use No Output Board...

Page 43: ...stomer use Typically these inputs are used for speed command and can be configured to be either 4 20mA or 0 10V inputs Analog Input 1 and Analog Input 2 are used for directly controlling the speed of the motor Refer to section on Speed Command while Analog Input 3 is used for sensing the process output for the built in PID controller ...

Page 44: ...1 40 Functional Description 7000 TD002A EN P September 2007 ...

Page 45: ... given The access levels are Monitor Basic Advanced Service and Rockwell At the Monitor access level no change to the parameters are allowed If the parameter is first seen at a certain level with the exception of Monitor and it is a Read Write type it can be modified at the same or a higher level Read Only parameters are operational variables that change with different operating conditions Finally...

Page 46: ...most bit As you move down the list of descriptions you move to the left on the bit encoded word Any unused bits in the middle of a word will be identified but unused bits in the middle of a word will have no description This is why a 16 bit word may only have a few descriptions The rest are reserved for future expansion When a bit encoded parameter is viewed in its associated group it is actually ...

Page 47: ...ameter is the measured voltage at the input of the master rectifier bridge in per unit using the Voltage Sensing Board For 6 PWM drive this is also the voltage across the line filter capacitor For 18 pulse drives this value represents the voltage at the input of the master bridge and will be approximately one third of the Line Voltage pu 135 This parameter is used for protection and also by the fl...

Page 48: ...r the cable resistance drop using measured motor current Motor Current pu 555 Line Current pu Line Current pu Linear Number 122 Minimum Value 0 000 pu Maximum Value 4 000 pu Access Level Service Read Write Read Only This parameter displays the measured value of line current in per unit It is measured using Current Transformers CT s installed in two phases The drive internally reconstructs the line...

Page 49: ... heat sink temperature in degrees Fahrenheit Air Filter Blockage Air Filter Block Linear Number 567 Minimum Value 0 0 Maximum Value 100 0 Access Level Basic Read Write Read Only This parameter specifies the amount of air filter blockage in An increasing value is an indication of air filter blocking The blockage is calculated from the measured Convrter AirFlow 447 and the nominal converter air flow...

Page 50: ...owNom 656 IsoTx AirFlowTrp 654 and IsoTx AirFlowWrn 655 are used for protection THIS PARAMETER IS ACTIVE FOR A FRAME DRIVES ONLY Line Neutral Voltage LineNeutral Volt Linear Number 589 Minimum Value 2 000 pu Maximum Value 2 000 pu Access Level Basic Read Write Read Only This parameter specifies the measured line side neutral to ground voltage in per unit For PWM rectifier drives the drive uses the...

Page 51: ...the input impedance due to the measured line current Slave1 Line Cur 383 The Input Impedance 140 is determined by auto tuning Slave 2 Bridge Line Voltage Slave2 Line Volt Linear Number 138 Minimum Value 0 000 pu Maximum Value 2 000 pu Access Level Service Read Write Read Only This parameter is the estimated value of the slave 2 bridge input voltage in per unit This parameter is valid for 18 SCR dr...

Page 52: ...alue 100 0 Hz Maximum Value 100 0 Hz Access Level Service Read Write Read Only This parameter specifies the instantaneous frequency of the voltage on the Slave 1 bridge for 18 pulse drives The sign of the frequency is negative for reverse phase sequence on that bridge Slave 2 Bridge Line Frequency Slave2 Line Freq Linear Number 239 Minimum Value 100 0 Hz Maximum Value 100 0 Hz Access Level Service...

Page 53: ...ue is normalized to the rated line voltage and will trip when the harmonic voltage exceeds the setting in the parameter Harmonic VoltTrp 675 for the time specified in Harmonic VoltDly 676 Common Mode Peak Current ComModeCur Peak Linear Number 779 Minimum Value 0 00 A Maximum Value 655 35 A Access Level Service Read Write Read Only This parameter is for Direct to Drives only and displays the peak v...

Page 54: ... Number 257 Access Level Monitor Read Write Read Only This parameter specifies the logic command used by the drive control Refer to Appendix A for detailed implementation The following commands are displayed with a one representing an active command Bit Enum Text Description 0 Not Stop Drive is ready to Run 1 Start Start the Drive 2 Jog Start the drive in Jog mode 3 Clr Flt Que Clear the Fault que...

Page 55: ...s of several different conditions that can cause a Drive Not Ready indication 1 in the corresponding bit location indicates that condition exists and 0 indicates that the condition does not exist The following is description of the individual bits Bit Enum Text Description 0 Class1 Fault A Class 1 Fault Exists 1 Class2 Fault A Class 2 Fault Exists 2 No Line Sync The drive failed to synchronize wit...

Page 56: ...drive boards for SCR drives are not charged 1 InpCtctrOpen The Drive Input Contactor is Open when it should not be 2 Unused 3 Unused 4 Unused 5 Unused 6 Unused 7 Unused 8 Unused 9 Unused 10 Unused 11 Unused 12 Unused 13 Unused 14 Unused 15 Unused Drive Status Flags 1 DrvStatus Flag1 Linear Number 569 Access Level Service Read Write Read Only This parameter specifies the drive status flags Each bit...

Page 57: ...ed 8 Gate Test Drive is in Gate Test mode 9 Shrt Cct Tst Drive is in DC Current Test mode 10 System Tst Drive is in System Test mode 11 Open Cct Tst Drive is in Open Circuit Test mode 12 Param Loaded Drive Parameters have been loaded 13 Inv Init Inverter side initialization routines have been completed 14 StaFlg2Bit14 Not Used bit 15 Conv Fan2 On Optional redundant converter cooling fan Fan 2 has ...

Page 58: ...ad Write Read Only This word indicates various status bits within the rectifier control The word can be used in trending to assist in determining what the rectifier control is doing in a normal or abnormal situation A 1 in a location indicates that condition is active and a 0 indicates the condition is inactive Bit Enum Text Description 0 PLL Locked Rectifier Synchronized with the Line Voltage 1 P...

Page 59: ...it 13 InvAdvLmtReq Inverter is requested to go into Advance Limit 14 Drv OL Pend Drive Overload is Timing 15 Rec Crit Flt Rectifier has detected a Critical Fault Rectifier Control Flags 3 RecControl Flag3 Linear Number 368 Access Level Service Read Write Read Only This word indicates various status bits within the rectifier control The word can be used in trending to assist in determining what the...

Page 60: ...Encoder feedback signal available 13 TachFbk Enbl The drive is running with Tachometer Encoder Feedback enabled 14 Torque Lmt The drive is in Torque Limit 15 InvFlg1Bit15 Unused bit Contact factory for availability Inverter Control Flags 2 InvControl Flag2 Linear Number 642 Access Level Service Read Write Read Only This word indicates various status bits within the inverter control The word can be...

Page 61: ...ess Level Service Read Write Read Only This parameter specifies the power up diagnostic results on the Analog Control Board It refers to the signals used by the inverter Slave processor If the software detects a problem with the analog signals into the board or the board itself an InvAnlg SelfTest fault will appear This parameter will help indicate which signals are causing the problem The action ...

Page 62: ...umber 473 Access Level Service Read Write Read Only This parameter specifies the power up diagnostic results on the Analog Control Board It refers to the signals used by the rectifier Master processor If the software detects a problem with the analog signals into the board or the board itself a RecAnlg SelfTest fault will appear This parameter will help indicate which signals are causing the probl...

Page 63: ...CN1 Offset Line Filter Capacitor Neutral Voltage Offset High 3 LFCN2 Offset Line Filter Capacitor Neutral Voltage Offset High 4 VZS2 Offset Line Zero Sequence Voltage Offset High 5 VZS3 Offset Line Zero Sequence Voltage Offset High 6 VLDC1 Offset Line Side DC Link Voltage Offset High 7 VLDC2 Offset Line Side DC Link Voltage Offset High 8 IGND Offset Ground Fault Current Offset High 9 INN Offset Co...

Page 64: ... dc current feedback from the line current capacitor compensation done on PWMR and creates the fault Current Sensor if there is a large difference HECS CTError bit in fault code This protects the drive when starting in test modes with the DC HECS unplugged or backwards The phase sequence of the CT feedback forward reverse is compared with the phase sequence of the voltage feedback and a Current Se...

Page 65: ...ue 1 00 Access Level Service Read Write Read Only This parameter specifies the normalized value of the Neutral Resistor overload and is active only for Direct to Drive PF7000 drives The drive is faulted when the value reaches 1 0 Bypass Voltage Unbalance Value Bypass VoltUnbal Linear Number 428 Minimum Value 0 00 Maximum Value 1 00 Access Level Service Read Write Read Only This parameter specifies...

Page 66: ...ear Number 613 Minimum Value 0 00 Maximum Value 1 00 Access Level Service Read Write Read Only This parameter specifies the value of current unbalance between the 3 phases on the master bridge A fault is issued when the value exceeds the parameter Line CurUnbalTrp 108 for the duration set in Line CurUnbalDly 109 Slave 1 Current Unbalance Value Slave1 Cur Unbal Linear Number 614 Minimum Value 0 00 ...

Page 67: ...eful test point data The parameter goes from 0 to the maximum value of 1 whenever any fault occurs Assigning this parameter to any one of the test points on the DPM or 0 10V outputs on the Analog Control Board an output that will change state from 0V to 10V on a fault will be produced This output can be used as a trigger for capturing other drive data from test points during a fault Warning Output...

Page 68: ...erating Mode Linear Number 4 Default Value Normal Access Level Monitor Read Write Read Write when Stopped This parameter specifies the operating modes of the drive It is not saved and is set to Normal at power up This parameter cannot be changed when the drive is running Refer to the Chapter 1 Functional Description in the PowerFlex 7000 User Manual for detailed description of the test modes The p...

Page 69: ...reset Speed 2 8 Preset Spd 3 This selects the value specified in parameter Preset Speed 3 9 Jog This selects the value specified in parameter Preset Jog Speed The most common usage is a 4 20mA signal wired into the ACB To activate this source select the parameter as Analog Inp1 If sending a digital Speed Reference through a DPI adapter select DPIAdapter 5 The DPI protocol allows for a splitter and...

Page 70: ...the power to the control boards Input Contactor Configuration Input Ctctr Cfg Linear Number 1 Default Value All Faults Access Level Basic Read Write Read Write when Stopped This parameter specifies the conditions under which the input contactor will be commanded to open by the drive The possible contactor configurations specified by this parameter are listed below Not Running Open the contactor wh...

Page 71: ...ed 6 Metric Units Use metric units 7 BiDr FlyStrt Bidirectional flying start is enabled 8 Heavy Duty Drive is designed for Heavy Duty Applications 9 UltraHvyDuty Drive is designed for Ultra Heavy Duty 150 Application enabled 10 LineVoltSync Use Line Voltage for Synchronous transfer 11 EnergySaving Enable Unity Power Factor compensation 12 Process PID Enable Process PID controller 13 Unused 14 Unus...

Page 72: ...nnected to the gating boards of all devices A detailed description is provided in Chapter 1 Functional Description of the PowerFlex 7000 User Manual Inverter Gating Test Inv Gating Test Linear Number 591 Default Value Off Access Level Service Read Write Read Write when Stopped This parameter selects the various inverter gating test sequences The drive should be isolated from medium voltage The fol...

Page 73: ...ended Trend Extended Trend Linear Number 702 Default Value Enabled Access Level Service Read Write Read Write when Stopped This parameter refers to the trending function which can be set up and accessed through the programming terminal The drive comes with 2 options for the size of the trend buffer It can be set for either 100 samples or 1000 samples Using 1000 samples allows more data to be colle...

Page 74: ... Access Level Service Read Write Read Write This parameter is used for Redundant Fan drives only The parameter sets the amount of run time that the Fan 1 will be the active fan When this time expires the drive will automatically switch to Fan 2 and will run on that fan for the time set in Fan 2 Run Time It will then cycle back to Fan 1 after Fan 2 Run Time expires The purpose of this control featu...

Page 75: ...the password is lost or corrupted the value of the pass number can be determined from the encoded value by consulting the factory This parameter is 0 out of the factory Passcode 2 Passcode 2 Linear Number 38 Minimum Value 0 Maximum Value 65535 Access Level Monitor Read Write Read Only This parameter specifies the scrambled password for Service level access If the password is lost or corrupted the ...

Page 76: ... calculated from the parameter Line Reactor and the voltage and current ratings of the drive It is recalculated when any of the parameters affecting its value is changed Typical value is around 0 1pu Line Filter Capacitor Line Filter Cap Linear Number 133 Minimum Value 0 00 pu Maximum Value 2 00 pu Access Level Service Read Write Read Only This parameter specifies the per unit line filter capacita...

Page 77: ...age to the drive Rated Line Voltage 18 Drive VSB Tap 649 Drive VSB Gain 648 100 1450 D 311 3 1450 2500 C 533 4 2500 4800 B 1021 8 4800 7200 A 1554 7 Input filter Cut Off Frequency InpFilCutOffFreq Linear Number 192 Minimum Value 0 0 Maximum Value 100 0 Access Level Service Read Write Read Only This parameter displays the corner frequency in per unit of the input LC filter used in PWM rectifier dri...

Page 78: ... Number 18 Default Value 4160 V Minimum Value 100 V Maximum Value 7200 V Access Level Service Read Write Read Write when Stopped This parameter specifies the rated input line voltage fed to the drive It is used for normalizing the line voltage calculations and also used in determining the voltage tap and the voltage gain Rectifier Type Rectifier Type Linear Number 153 Default Value 6 PWM Access Le...

Page 79: ...ifies the total three phase nameplate kVAR of the line filter capacitors This parameter only applies to drives with a PWM rectifier Line Capacitor Voltage Line Cap Volts Linear Number 16 Default Value 4160 V Minimum Value 100 V Maximum Value 10000 V Access Level Service Read Write Read Write when Stopped This parameter specifies the nameplate voltage rating of the line filter capacitors This param...

Page 80: ...Motor Cap Freq Linear Number 28 Default Value 60 Hz Minimum Value 50 Hz Maximum Value 90 Hz Access Level Service Read Write Read Write when Stopped This parameter specifies the rated nameplate frequency of the motor filter capacitors Motor Capacitor kVAR Motor Cap kVAR Linear Number 20 Default Value 400 kvar Minimum Value 1 kvar Maximum Value 7500 kvar Access Level Service Read Write Read Write wh...

Page 81: ...ne CT Ratio Line Linear Number 149 Default Value 1000 Minimum Value 10 Maximum Value 10000 Access Level Service Read Write Read Write when Stopped This parameter specifies the ratio of the current transformers used for the line current feedback Hall Effect Current Sensor Burden DC Link HECS Brden DCLnk Linear Number 285 Default Value 50 0 ohms Minimum Value 1 0 ohms Maximum Value 100 0 ohms Access...

Page 82: ...n Stopped This parameter specifies the ratio of the current transducers used for the motor current feedback Rectifier Device Rating RecDvc CurRating Linear Number 144 Default Value 800 A Minimum Value 0 A Maximum Value 3500 A Access Level Service Read Write Read Write when Stopped This parameter specifies the current rating of the power semiconductor device used in the line converter The 6 SCR and...

Page 83: ...53 5 ohms Access Level Service Read Write Read Write when Stopped This parameter is for Direct to Drives only and defines the resistance of the Neutral Resistor in ohms If the value if 0 default value then the software configures the drive to be without a common mode choke Neutral Resistor Power Rating RNeut Pwr Rating Linear Number 681 Default Value 1500 W Minimum Value 0 W Maximum Value 65535 W ...

Page 84: ...talled in the drive Bit Enum Text Description 0 Redn ConvFan Redundant converter cooling fan for Air cooled drives 1 RednIsoTxFan Redundant cooling fan for drives with integral Isolation Transformer 2 Redn PwrSup Redundant AC DC power supply 3 Output IsoTx Output Isolation Transformer 4 Input IsoSw Input Isolation Switch 5 Output IsoSw Output Isolation Switch 6 Bypass IsoSw Bypass Isolation Switch...

Page 85: ...er Supplies Number PwrSup Linear Number 575 Default Value 1 Minimum Value 1 Maximum Value 4 Access Level Service Read Write Read Write when Stopped This parameter specifies the total number of AC DC power supplies installed in the drive This number includes the redundant power supply if installed In a multi power supply system there can only be one redundant power supply Motor Ratings Parameters R...

Page 86: ...comes the independent parameter while the Rated Motor kW will be calculated by using the following relationship 1000 746 HP RatedMotor kW RatedMotor Rated Motor kW Rated Motor kW Linear Number 24 Default Value 933 kW Minimum Value 10 kW Maximum Value 15000 kW Access Level Basic Read Write Read Write when Stopped This parameter specifies the rated power of the motor in Metric unit This parameter an...

Page 87: ...to go into field weakening at a lower speed Service Factor Service Factor Linear Number 31 Default Value 1 00 Minimum Value 0 75 Maximum Value 1 25 Access Level Basic Read Write Read Write when Stopped This parameter specifies the service factor of the motor Because the motor parameters are normalized to the service factor changing this parameter allows the motor rating to be changed without affec...

Page 88: ... constant high 10 LLeakageLow Leakage Inductance low 11 LLeakageHigh Leakage Inductance high 12 L Magn Low Magnetizing Inductance low 13 L Magn High Magnetizing Inductance high 14 T Rotor Low Rotor Time Constant low 15 T Rotor High Rotor Time Constant high Autotune Select Autotune Select Linear Number 209 Default Value Off Access Level Advanced Read Write Read Write This parameter specifies the au...

Page 89: ...t measurement is successful then parameter T DC Link 115 in the Current Control group is set equal to the value of this parameter Autotune Stator Resistance Autotune RStator Linear Number 219 Default Value 0 00 pu Minimum Value 0 00 pu Maximum Value 0 50 pu Access Level Advanced Read Write Read Write This parameter specifies the value of motor stator resistance determined during auto tuning If the...

Page 90: ...rameter T Rotor 132 in the Motor Model group is set equal to the value of this parameter Autotune Inertia Autotune Inertia Linear Number 223 Default Value 0 00 sec Minimum Value 0 00 sec Maximum Value 100 00 sec Access Level Advanced Read Write Read Write This parameter specifies the value of total system mechanical inertia measured during auto tuning If the inertia measurement is successful then ...

Page 91: ...tor time constant A lower bandwidth is used during auto tuning than during normal operation because a slower response can be measured more accurately The bandwidth is set to original value after completion of auto tune Autotune DC Current Command Autotune Idc Cmd Linear Number 210 Default Value 0 500 pu Minimum Value 0 100 pu Maximum Value 0 900 pu Access Level Advanced Read Write Read Write This ...

Page 92: ...efault Value 30 0 Hz Minimum Value 20 0 Hz Maximum Value 60 0 Hz Access Level Advanced Read Write Read Write This parameter specifies the speed command used during auto tuning of the flux regulator and total inertia The overall drive Speed Command Minimum and Maximums are still active during auto tuning Autotune Torque Step Autotune Trq Stp Linear Number 215 Default Value 0 100 pu Minimum Value 0 ...

Page 93: ...sed 14 Unused 15 Unused Contact factory for availability Motor Model Parameters Stator Current Stator Current Linear Number 340 Minimum Value 0 000 pu Maximum Value 4 000 pu Access Level Monitor Read Write Read Only This parameter is the calculated stator current magnitude This is a parameter for display purposes Stator Voltage Stator Voltage Linear Number 344 Minimum Value 0 000 pu Maximum Value ...

Page 94: ...ue 2 00 Hz Maximum Value 2 00 Hz Access Level Monitor Read Write Read Only This parameter is the calculated slip frequency of the motor It is positive for motoring and negative for regenerating For synchronous motors this parameter is always equal to zero Motor Power Mtr AirGap Power Linear Number 346 Minimum Value 4 000 pu Maximum Value 4 000 pu Access Level Monitor Read Write Read Only This para...

Page 95: ...ter is the calculated D axis or magnetizing component of the stator current It is positive for magnetizing and negative for de magnetizing This current is provided from the inverter output and the motor filter capacitor Stator Frequency from Voltage Model StatFrqVoltModel Linear Number 485 Minimum Value 0 0 Hz Maximum Value 100 0 Hz Access Level Service Read Write Read Only This parameter displays...

Page 96: ...ce for the given load and flux operating conditions This parameter comes from an extrapolation of the Magnetizing Inductance parameters for different loads and speeds But for most applications this parameter will simply be the Magnetizing Inductance value from the Autotune results Magnetizing Inductance Measured Lm Measured Linear Number 134 Minimum Value 0 00 pu Maximum Value 15 00 pu Access Leve...

Page 97: ...ductance of the motor at no load and minimum flux command to the Rated Magnetizing Inductance Since a motor is a non linear device Magnetizing Inductance is the parameter that changes the most with load and flux levels and for applications with Tachometer enabled and Low Speed High Torque operating conditions this parameter may need to be used to extrapolate Magnetizing Inductance for any load and...

Page 98: ...e per unit total leakage short circuit or transient inductance Ls of the motor It is approximately equal to the sum of the stator and rotor leakage inductances and the cable inductance and has a typical value of 0 20 pu The leakage inductance parameter is used in the calculation of the stator voltage and in the software reconstruction of the rotor flux This parameter can be set manually or by auto...

Page 99: ...eter is not used for induction motors Speed Command Parameters Speed Command Speed Command Linear Number 277 Minimum Value 120 0 Hz Maximum Value 120 0 Hz Access Level Basic Read Write Read Only This parameter is the drive speed command which is the input to the speed ramp It is set to zero when the drive is not running Speed Command Input Speed Command In Linear Number 276 Minimum Value 120 0 Hz ...

Page 100: ...lue 120 0 Hz Access Level Basic Read Write Read Only This parameter displays the speed command value in Hz from Analog Input 1 Speed Command Analog Input 2 SpdCmd Anlg Inp2 Linear Number 56 Minimum Value 120 0 Hz Maximum Value 120 0 Hz Access Level Basic Read Write Read Only This parameter displays the speed command value in Hz from Analog Input 2 Speed Command DPI SpdCmd DPI Linear Number 58 Mini...

Page 101: ...om the active Reference Command either Local Remote or Digital is limited by this parameter and the Speed Command will not exceed this level regardless of any of the Reference Command Max levels Reference Command Potentiometer Min RefCmd Pot Min Linear Number 41 Default Value 6 0 Hz Minimum Value 120 0 Hz Maximum Value 120 0 Hz Access Level Basic Read Write Read Write This parameter specifies the ...

Page 102: ... from Analog Input 1 or Analog Input 2 Along with RefCmdAnlgInpMin 43 this parameter is used in determining the slope for interpolating the speed command coming from Analog Inputs Reference Command DPI Min RefCmd DPI Min Linear Number 45 Default Value 6 0 Hz Minimum Value 0 0 Hz Maximum Value 120 0 Hz Access Level Basic Read Write Read Write This parameter specifies the minimum value of speed comm...

Page 103: ...ced Read Write Read Write This parameter specifies the preset speed 1 command which is selected by the parameter Speed Ref Select 7 Preset Speed 2 Preset Speed 2 Linear Number 34 Default Value 35 0 Hz Minimum Value 0 5 Hz Maximum Value 75 0 Hz Access Level Advanced Read Write Read Write This parameter specifies the preset speed 2 command which is selected by the parameter Speed Ref Select 7 Preset...

Page 104: ...r Linear Number 472 Minimum Value 10 00 Hz Maximum Value 10 00 Hz Access Level Advanced Read Write Read Only This parameter is the speed error obtained by subtracting the speed feedback from the speed reference It is useful for checking the step response of the speed loop Stator Q Axis Current Command MtrTorque CurCmd Linear Number 292 Minimum Value 4 000 pu Maximum Value 4 000 pu Access Level Adv...

Page 105: ... used in conjunction with parameter Load Inertia to automatically calculate the acceleration and deceleration times Any changes to the individual deceleration ramp times will automatically change this value to reflect the new sum and changes to this parameter will in turn be reflected in automatic changes to the deceleration ramp times If the drive reaches the coast speed parameter value during a ...

Page 106: ...r Encoder The drive automatically switches to stator frequency feedback when a Tach Loss warning occurs If the Tach Loss warning is successfully cleared the drive switches back automatically to tachometer feedback mode Speed Regulator Bandwidth SpdReg Bandwidth Linear Number 81 Default Value 1 0 r s Minimum Value 0 1 r s Maximum Value 15 0 r s Access Level Advanced Read Write Read Write This param...

Page 107: ...me 2 Accel Time 2 Linear Number 66 Default Value 3 0 sec Minimum Value 0 0 sec Maximum Value 1200 0 sec Access Level Advanced Read Write Read Write This parameter specifies the time for the speed reference to increase from Ramp Speed 1 to Ramp Speed 2 Acceleration Time 3 Accel Time 3 Linear Number 67 Default Value 14 0 sec Minimum Value 0 0 sec Maximum Value 1200 0 sec Access Level Advanced Read W...

Page 108: ...imum Value 1200 0 sec Access Level Advanced Read Write Read Write This parameter specifies the time for the speed reference to decrease from Ramp Speed 3 to Ramp Speed 2 Deceleration Time 4 Decel Time 4 Linear Number 72 Default Value 10 0 sec Minimum Value 0 0 sec Maximum Value 1200 0 sec Access Level Advanced Read Write Read Write This parameter specifies the time for the speed reference to decre...

Page 109: ...vanced Read Write Read Write This parameter specifies the fourth break point in the speed ramp It must be greater than Ramp Speed 3 S Curve Percent S Curve Percent Linear Number 475 Default Value 0 Minimum Value 0 Maximum Value 100 Access Level Advanced Read Write Read Write This parameter specifies the non linear part of the S curve acceleration profile expressed as percentage of the total S curv...

Page 110: ... the deceleration 1 time is chosen through DPI logic command This is the default time when S Curve is enabled S Curve Deceleration Time 2 S Curve Decel 2 Linear Number 480 Default Value 20 0 sec Minimum Value 0 0 sec Maximum Value 1200 0 sec Access Level Advanced Read Write Read Write This parameter specifies the total deceleration time when the S Curve starting profile is selected and the deceler...

Page 111: ...chanical resonances at certain speeds Skip Speed 3 Skip Speed 3 Linear Number 51 Default Value 90 0 Hz Minimum Value 1 0 Hz Maximum Value 90 0 Hz Access Level Advanced Read Write Read Write This parameter specifies the center of skip speed zone 3 and is used to avoid mechanical resonances at certain speeds Ramp Test Step Ramp Test Step Linear Number 80 Default Value 0 0 Hz Minimum Value 0 0 Hz Max...

Page 112: ...k from the dc current reference DC Voltage Reference Vdc Reference Linear Number 326 Minimum Value 1 000 Maximum Value 1 000 Access Level Advanced Read Write Read Only This parameter is the dc voltage reference which is the output of the current regulator after the advance limit and retard limit have been applied A value of 1 000 corresponds to maximum positive voltage motoring and a value of 1 00...

Page 113: ...ccess Level Service Read Write Read Only This parameter displays maximum DC current reference allowed during Auto tuning Current Regulator Bandwidth CurReg Bandwidth Linear Number 113 Default Value 200 0 r s Minimum Value 50 0 r s Maximum Value 2000 0 r s Access Level Advanced Read Write Read Write This parameter specifies the small signal bandwidth of the current control loop It is used in the ca...

Page 114: ...put Impedance Input Impedance Linear Number 140 Default Value 0 0500 pu Minimum Value 0 0000 pu Maximum Value 1 0000 pu Access Level Service Read Write Read Write This parameter specifies the input impedance between the drive and the source including the isolating transformer if present expressed in the per unit system of the drive It is used in the calculation of the retard limit for the line con...

Page 115: ...he drive compensate for the power factor The default value on power up is set to 0 05pu This means that the drive will compensate for the power factor only when the measured Line Vars are less than 0 05pu Contact factory for availability Torque Control Parameters Torque Reference Torque Reference Linear Number 291 Minimum Value 4 000 Maximum Value 4 000 Access Level Advanced Read Write Read Only T...

Page 116: ...from starting mode to normal running mode and the speed regulator is released the torque command is initially equal to the value of this parameter If it is set too low the motor may stall before the speed regulator has time to increase the torque command If it is set too high the motor will accelerate very rapidly after the transition until the speed regulator is able to decrease the torque comman...

Page 117: ...d The drive uses the external torque command and bypasses the speed regulator This mode is also referred to as Slave or Torque follower mode 3 Spd Trq Pos The drive uses the speed regulator with an external motoring torque limit 4 Spd Trq Neg The drive uses the speed regulator with an external braking torque limit 5 Spd Sum The torque command is sum of speed regulator and the external torque comma...

Page 118: ...efault Value 1 50 Minimum Value 0 00 Maximum Value 4 00 Access Level Advanced Read Write Read Write This parameter specifies the maximum motor power when motoring The torque command will be reduced as required to keep the motor power from exceeding this limit A value of 1 00 corresponds to rated motor power Power Limit Braking Pwr Lmt Braking Linear Number 748 Default Value 1 50 Minimum Value 0 00...

Page 119: ...s the value of flux feedback which can come from either FlxFbk VoltModel 342 or FlxFbk CurModel 341 or a combination of both For Sensorless drives running below 3 Hz flux from the Current Model is used to calculate Flux Feedback and above 3Hz flux from the Voltage Model is used For drives with Pulse Tach below 7 5 Hz flux from the Current Model is used while above 7 5Hz flux from the Voltage Model...

Page 120: ...xis stator current command It is the output of the flux regulator and may be positive or negative This is the correction to the magnetizing current based on the operating conditions of the motor Inverter Flux Current Command Inv Flux CurCmd Linear Number 312 Minimum Value 2 000 pu Maximum Value 2 000 pu Access Level Advanced Read Write Read Only This parameter specifies the magnetizing current com...

Page 121: ...rite Read Only This parameter specifies the measured field current Contact factory for availability Flux Command Limit Flux Cmd Limit Linear Number 623 Minimum Value 0 000 pu Maximum Value 1 500 pu Access Level Service Read Write Read Only This parameter specifies the maximum value of flux reference which the drive can use It is a constantly changing value based on the operating speed of the motor...

Page 122: ... the flux command at no load The flux command will change linearly from FlxCmd No Load 103 to FlxCmd Rated Load 100 as Torque Reference 291 changes from 0 00 to 1 00 Reducing the motor flux improves efficiency when running for extended periods at less than full load The maximum torque capability of the drive is reduced in proportion to the reduction in flux If the load increases suddenly when the ...

Page 123: ...uction motors Contact factory for availability Field Current Command Bandwidth Field Bandwidth Linear Number 106 Default Value 10 0 r s Minimum Value 0 1 r s Maximum Value 100 0 r s Access Level Advanced Read Write Read Write This parameter specifies the bandwidth of the field current command for synchronous motors It should be set to a value that is less than the bandwidth of both the flux regula...

Page 124: ...el Basic Read Write Read Write This parameter specifies the class of the isolation transformer or the line reactor protective signal This is usually a thermal switch in the isolation transformer or AC Line reactor winding The following options are available Disable This disables the fault input Class1 Fault The drive will shut down immediately Class2 Fault The drive will perform a controlled shut ...

Page 125: ...installed to provide line protection This is usually an overload or protective relay on the input isolation transformer or line reactor or from a source further upstream The following options are available Disable This disables the fault input Class1 Fault The drive will shut down immediately Class2 Fault The drive will perform a controlled shut down Warning The drive will not shut down but a warn...

Page 126: ... or from a PLC or from a combination of the 2 sources By setting the bit to a 1 the associated external fault comes from the PLC Setting the bit to a zero allows the external fault to come from the XIO board External Fault 1 Class ExtFault1 Class Linear Number 200 Default Value Class2 Fault Access Level Basic Read Write Read Write This parameter specifies the class of the external fault 1 This is ...

Page 127: ...ly Class2 Fault The drive will perform a controlled shut down Warning The drive will not shut down but a warning will be displayed External Fault 5 Class ExtFault5 Class Linear Number 204 Default Value Class2 Fault Access Level Basic Read Write Read Write This parameter specifies the class of the external fault 5 This is applicable only if the optional XIO board is installed The following options ...

Page 128: ...y Class2 Fault The drive will perform a controlled shut down Warning The drive will not shut down but a warning will be displayed External Fault 9 Class ExtFault9 Class Linear Number 410 Default Value Class2 Fault Access Level Basic Read Write Read Write This parameter specifies the class of the external fault 9 This is applicable only if the optional XIO board is installed The following options a...

Page 129: ...ly Class2 Fault The drive will perform a controlled shut down Warning The drive will not shut down but a warning will be displayed External Fault 13 Class ExtFault13 Class Linear Number 414 Default Value Class2 Fault Access Level Basic Read Write Read Write This parameter specifies the class of the external fault 13 This is applicable only if the optional XIO board is installed The following optio...

Page 130: ...ll shut down immediately Class2 Fault The drive will perform a controlled shut down Warning The drive will not shut down but a warning will be displayed External Fault Mask Ext Fault Mask Linear Number 564 Default Value 1111111111111111 Access Level Basic Read Write Read Write This parameter specifies the masks for the external faults A 1 represents enabled fault a 0 represents disabled fault Ther...

Page 131: ... Slave1 Bridge Voltage Unbalance Fault 10 Slv2VolUnBal Slave2 Bridge Voltage Unbalance Fault 11 MstrCurUnBal Master Bridge Current Unbalance Fault 12 Slv1CurUnBal Slave1 Bridge Current Unbalance Fault 13 Slv2CurUnBal Slave2 Bridge Current Unbalance Fault 14 Slv1 Phasing Slave1 Bridge Phasing fault 15 Slv2 Phasing Slave2 Bridge Phasing fault Drive Fault Mask 2 Drv Fault2 Mask Linear Number 395 Defa...

Page 132: ... Snubber Fault 11 Current Sens Current Sensor Fault 12 Unused 13 Unused 14 Unused 15 Unused Drive Fault Mask 4 Drv Fault4 Mask Linear Number 562 Default Value 1111111111111111 Access Level Basic Read Write Read Write This parameter specifies the mask for the fourth fault word corresponding to drive protection A 1 represents an enabled fault a 0 represents a disabled fault The bit assignment is Bit...

Page 133: ... 13 Inv A2D Conv Inverter Analog to Digital Converter Fault 14 RecHeartbeat Rectifier Heartbeat Fault 15 Idc HECS Con DC Current HECS Connector Fault Drive Fault Mask 6 Drv Fault6 Mask Linear Number 8 Default Value 1111111111111111 Access Level Service Read Write Read Write This parameter specifies the mask for the sixth fault word corresponding to drive protection A 1 represents an enabled fault ...

Page 134: ...rv Wrn1 Mask Linear Number 397 Default Value 1111111111111111 Access Level Basic Read Write Read Write his parameter specifies the mask for the first warning word corresponding to drive protection A 1 represents an enabled warning a 0 represents a disabled warning The bit assignment is Bit Enum Text Description 0 Drv OvrLoad Drive Overload warning 1 Mstr UndVolt Master Bridge Under Voltage warning...

Page 135: ...used 13 Unused 14 Unused 15 Unused Drive Warning Mask 3 Drv Wrn3 Mask Linear Number 423 Default Value 1111111111111111 Access Level Basic Read Write Read Write This parameter specifies the mask for the third warning word corresponding to drive protection A 1 represents an enabled warning a 0 represents a disabled warning The bit assignment is Bit Enum Text Description 0 InpCtctrOpen Input Contacto...

Page 136: ... Loss Isolation Transformer Fan 1 Loss Warning 11 IsoFan2 Loss Isolation Transformer Fan 2 Loss Warning 12 Drv Maintain Drive Maintenance Warning 13 Inv Gate Pwr Inverter Gating Power Loss Warning 14 Unused 15 Unused Drive Warning Mask 5 Drv Wrn5 Mask Linear Number 707 Default Value 1111111111111111 Access Level Basic Read Write Read Write This parameter specifies the mask for the fifth warning wo...

Page 137: ...4 No Tach No Tach Installed Warning 15 TachPhB Loss Tach Phase B Loss Warning Control Power Fault Mask Ctrl Pwr FltMask Linear Number 104 Default Value 1111111111111111 Access Level Basic Read Write Read Write This parameter specifies the fault mask for the various components used in protecting the control power system feeding the drive The following faults are maskable Bit Enum Text Description 0...

Page 138: ...ly 7 ACDC 4ACFail Loss of 120V AC Power to AC DC 4 Power Supply 8 CtrlPwr Loss Loss of 120V AC Control Power 9 UPS onBypass UPS running on bypass 10 UPS on Batt UPS running on battery 11 UPS Batt Low UPS battery low 12 UPS Failed UPS has an internal failure 13 XIO Pwr Loss XIO power loss 14 Ctrl5V Redn Loss of Redundant 5V 15 Unused DPI Loss Mask DPI Loss Mask Linear Number 175 Default Value 00000...

Page 139: ...is parameter specifies the masks for the device diagnostic faults SCR and SGCT A one represents enabled fault a zero represents disabled fault The bit definition is as follows Bit Enum Text Description 0 RecOffLnOpen SCR Rectifier Diagnostic Open Circuit Detection before running 1 RecOffLnShrt SCR Rectifier Diagnostic Short Circuit Detection before running 2 RecOnLnOpen SCR Rectifier Running Open ...

Page 140: ... master only 11 Slave 3 Comm Slave 3 DAN Communications Loss master only 12 Slave 4 Comm Slave 4 DAN Communications Loss master only 13 Slave 5 Comm Slave 5 DAN Communications Loss master only 14 Slave 6 Comm Slave 6 DAN Communications Loss master only 15 Slave 7 Comm Slave 7 DAN Communications Loss master only Alarms Parameters Standard XIO Fault Stnd XIO Fault Linear Number 433 Access Level Serv...

Page 141: ...O External Fault Linear Number 372 Access Level Service Read Write Read Only This parameter specifies those inputs on the optional XIO card which have been configured as faults Class1 or Class2 A 1 indicates an active fault on the card There are a total of 16 external faults from External1 to External16 The user can modify the text associated with each fault Bit Enum Text Description 0 External1 E...

Page 142: ...ternal15 External Warning 15 15 External16 External Warning 16 Drive Fault Word 1 Drive Fault1 Linear Number 279 Access Level Service Read Write Read Only This parameter displays the bit assignment on the first fault word corresponding to drive protection These faults can be either Class 1 or Class 2 faults A 1 represents an active fault as follows Bit Enum Text Description 0 Line OvrCur Line Over...

Page 143: ... Level Service Read Write Read Only This parameter displays the bit assignment on the third fault word corresponding to drive protection These faults can be either Class 1 or Class 2 A 1 represents an active fault as follows Bit Enum Text Description 0 Drv OvrLoad Drive Overload fault 1 RNeutOvrLoad Line Neutral to Ground Overvoltage fault 2 RecHSnkOvTmp Rectifier Heatsink Over Temperature fault 3...

Page 144: ...sed Fault 14 Out IsoClsd Output Isolation Switch Closed Fault 15 Byp IsoClsd Bypass Isolation Switch Closed Fault Drive Fault Word 5 Drive Fault5 Linear Number 371 Access Level Service Read Write Read Only This parameter displays the bit assignment on the fifth fault word corresponding to drive protection These faults can be either Class 1 or Class 2 A 1 represents an active fault as follows Bit E...

Page 145: ...ntactor is locked out indefinitely line over current and PLL error in 18 pulse drives 8 ProcVar Loss Process Variable from the customer process sensor is lost 9 Unused 10 Unused 11 Unused 12 Unused 13 Unused 14 Unused 15 Unused Motor Fault Word 1 Motor Fault1 Linear Number 369 Access Level Service Read Write Read Only This parameter displays the bit assignment on the first fault word corresponding...

Page 146: ...cChB OvTmp Rectifier Heatsink Low Temperature warning 12 BusTransient Bus Transient Protection 13 LineCapRange Line Filter Capacitor pu value outside normal range 14 RAM Batt Low RAM Battery Low Warning 15 DCLink Range DC Link pu value outside normal range Drive Warning Word 2 Drive Warning2 Linear Number 646 Access Level Service Read Write Read Only This parameter displays the bit assignment on t...

Page 147: ...g 13 InpClose Dly Input Contactor Close Delay Warning 14 Unused 15 Unused Drive Warning Word 4 Drive Warning4 Linear Number 467 Access Level Service Read Write Read Only This parameter displays the bit assignment on the fourth warning word corresponding to drive fault detection A 1 represents an active warning as follows Bit Enum Text Description 0 ConvFn1Ctctr Converter Fan 1 Contactor Warning 1 ...

Page 148: ...compensating for input power factor 13 ProcVar Loss Process variable loss has been detected 14 Unused 15 Unused Motor Warning Word 1 Motor Warning1 Linear Number 373 Access Level Service Read Write Read Only This parameter displays the bit assignment on the first warning word corresponding to motor side fault detection A 1 represents an active warning as follows Bit Enum Text Description 0 Mtr Ovr...

Page 149: ... 6 Comm Slave 6 DAN Communications Loss master only 15 Slave 7 Comm Slave 7 DAN Communications Loss master only Control Power Fault Ctrl Pwr Fault Linear Number 287 Access Level Service Read Write Read Only This parameter specifies which of the various components used in protecting the control power system feeding the drive have faulted A 1 indicates an active fault Bit Enum Text Description 0 ACD...

Page 150: ...ss of 120V AC to AC DC 4 Power Supply 8 CtrlPwr Loss Loss of 120V AC Control Power to AC DC Power Supply 9 UPS onBypass UPS running on bypass 10 UPS on Batt UPS running on battery 11 UPS Batt Low UPS battery low 12 UPS Failed UPS has an internal failure 13 XIO Pwr Loss XIO power loss 14 Ctrl5V Redn Loss of Redundant 5V to DPM 15 Unused DPI Loss Fault DPI Loss Fault Linear Number 93 Access Level Se...

Page 151: ...ter 6 Loss Warning 6 Spd Cmd Loss Speed Command Loss Warning 7 Unused 8 Unused 9 Unused 10 Unused 11 Unused 12 Unused 13 Unused 14 Unused 15 Unused XIO Adapter Loss XIO Adaptr Loss Linear Number 596 Access Level Service Read Write Read Only This parameter specifies the XIO adapter loss There are 6 possible XIO slots from Slot 1 to Slot 6 1 means the adapter is lost 0 means the adapter is still act...

Page 152: ... 8 External9 External Fault 9 9 External10 External Fault 10 10 External11 External Fault 11 11 External12 External Fault 12 12 External13 External Fault 13 13 External14 External Fault 14 14 External15 External Fault 15 15 External16 External Fault 16 Liquid Cooling System Fault Liquid Cool Flt Linear Number 358 Default Value 0000000000000000 Access Level Service Read Write Read Write This parame...

Page 153: ...ant not maskable 5 CoolLevelLow Coolant Level Low Warning 6 Unused 7 Unused 8 Unused 9 TempFbk Loss Coolant Temperature Feedback Loss 10 Unused 11 Unused 12 Unused 13 Unused 14 Unused 15 Unused Drive Protection Parameters DC Link Over Current Trip DCLnk OvrCur Trp Linear Number 169 Default Value 1 75 pu Minimum Value 0 00 pu Maximum Value 4 00 pu Access Level Advanced Read Write Read Write This pa...

Page 154: ...urrent must remain above the trip level before a line over current fault is indicated Line Over voltage Trip Line OvrVolt Trp Linear Number 165 Default Value 1 20 pu Minimum Value 0 00 pu Maximum Value 2 00 pu Access Level Advanced Read Write Read Write This parameter specifies the level the line voltage must exceed before a line over voltage fault is indicated Line Over voltage Delay Line OvrVolt...

Page 155: ...verter Over voltage Delay Inv OvrVolt Dly Linear Number 194 Default Value 10 msec Minimum Value 0 msec Maximum Value 100 msec Access Level Advanced Read Write Read Write This parameter specifies the time the Inverter voltage must remain above the trip level before an inverter over voltage fault is indicated Line Voltage Unbalance Trip LineVoltUnbalTrp Linear Number 271 Default Value 0 05 pu Minimu...

Page 156: ...ance fault is indicated Line Under voltage Trip Line UndVolt Lvl Linear Number 167 Default Value 0 85 pu Minimum Value 0 40 pu Maximum Value 1 50 pu Access Level Advanced Read Write Read Write This parameter specifies the level the line voltage must fall below before a Master UV or a Line Loss warning is indicated Line Under voltage Delay Line UndVolt Dly Linear Number 168 Default Value 17 msec Mi...

Page 157: ...h will cause the drive to trip on a drive overload fault after a time interval specified by parameter Drv OvrLoad Dly 164 Drive Overload Delay Drv OvrLoad Dly Linear Number 164 Default Value 60 0 sec Minimum Value 0 0 sec Maximum Value 600 0 sec Access Level Advanced Read Write Read Write This parameter specifies the time the drive will operate at the overload trip level Drv OvrLoad Trp 163 before...

Page 158: ...0 sec Access Level Advanced Read Write Read Write This parameter specifies the time the ground fault current signal must remain above the trip level before a ground fault over current is indicated Harmonic Voltage Trip Harmonic VoltTrp Linear Number 675 Default Value 0 30 pu Minimum Value 0 00 pu Maximum Value 10 00 pu Access Level Advanced Read Write Read Write This parameter sets the trip level ...

Page 159: ... trip level before triggering an Over load fault NOTE Do not change from the default values without consulting the MV Technical Support Neutral Resistor Over Current Trip RNeut OvrCurTrp Linear Number 776 Default Value 10 00 Minimum Value 0 00 Maximum Value 655 35 Access Level Service Read Write Read Write This specifies the neutral resistor current trip level above which the drive will trigger an...

Page 160: ...f 2 Bus Transient Minimum Trip BusTrans MinTrp Linear Number 677 Default Value 0 30 pu Minimum Value 0 00 pu Maximum Value 10 00 pu Access Level Service Read Write Read Write This parameter defines the minimum value for the Bus Transient feature to be enabled and should not be changed from the default value of 25pu Bus Transient DC Current Factor BusTrans IdcFac Linear Number 678 Default Value 0 5...

Page 161: ...ier Device diagnostic faults The delay allows the drive to ignore a detected fault for the number of line cycles SCR rectifiers or the number of consecutive bridge firings PWM rectifiers set by this parameter The default setting for this parameter is 2 and should not be changed unless directed to increase it by the factory Inverter Device Diagnostic Delay Inv Dvc Diag Dly Linear Number 268 Default...

Page 162: ...ead Write Read Write This parameter specifies the level at which the drive will trip on an inverter heat sink over temperature fault Integral Isolation Transformer Air Flow Nominal Value IsoTx AirFlowNom Linear Number 656 Default Value 3 6 V Minimum Value 0 0 V Maximum Value 10 0 V Access Level Service Read Write Read Write This parameter specifies the nominal operating voltage level for the air p...

Page 163: ...minal value of the converter pressure sensor and indicates normal airflow in the drive Converter Air Flow Warning Conv AirFlow Wrn Linear Number 320 Default Value 3 0 V Minimum Value 0 0 V Maximum Value 10 0 V Access Level Service Read Write Read Write This parameter specifies the level to which the converter pressure value must decrease before a warning is indicated Loss of pressure is typically ...

Page 164: ...pu Minimum Value 0 00 pu Maximum Value 2 00 pu Access Level Advanced Read Write Read Write This parameter specifies the level the motor voltage must exceed before a motor over voltage fault is indicated Motor Over voltage Delay Mtr OvrVolt Dly Linear Number 182 Default Value 0 5 sec Minimum Value 0 0 sec Maximum Value 10 0 sec Access Level Advanced Read Write Read Write This parameter specifies th...

Page 165: ...r Number 186 Default Value 0 5 sec Minimum Value 0 0 sec Maximum Value 2 0 sec Access Level Advanced Read Write Read Write This parameter specifies the time interval for which the motor speed must exceed the trip level before a motor over speed fault is indicated Motor Overload Trip Mtr OvrLoad Trp Linear Number 179 Default Value 1 15 pu Minimum Value 0 00 pu Maximum Value 4 00 pu Access Level Adv...

Page 166: ...which the motor could be subjected to its maximum overload capacity without exceeding the thermal ratings The default value is 10 minutes which means that the motor can handle 1 minute of overload every 10 minutes However for Banbury mixers and other heavy duty applications the overload cycle could be less than 10 minutes Motor Stall Delay Mtr Stall Dly Linear Number 191 Default Value 2 0 sec Mini...

Page 167: ...ccess Level Advanced Read Write Read Write This parameter specifies the level of motor current unbalance that will cause the drive to trip Motor Current Unbalance Delay Mtr CurUnbal Dly Linear Number 214 Default Value 1 0 sec Minimum Value 0 0 sec Maximum Value 5 0 sec Access Level Advanced Read Write Read Write This parameter specifies the time the motor current unbalance value must remain above ...

Page 168: ...59 Default Value 30 sec Minimum Value 0 sec Maximum Value 60 sec Access Level Service Read Write Read Write This parameter is used to specify the time interval during which the flux regulator is in limit before the drive trips on a field loss Field Current is not directly measured in the control so we look at the flux regulator which will go into limit on loss of field current Contact factory for ...

Page 169: ... bypass Bypass Voltage Bypass Voltage Linear Number 117 Minimum Value 0 000 pu Maximum Value 2 000 pu Access Level Advanced Read Write Read Only This parameter specifies the voltage on the line side of the Bypass Contactor and is scaled in per unit with respect to the Rated Motor Voltage Bypass Frequency Bypass Frequency Linear Number 159 Minimum Value 100 0 Hz Maximum Value 100 0 Hz Access Level ...

Page 170: ... Value 0 500 sec Access Level Advanced Read Write Read Write This parameter specifies the time delay between the bypass contactor being requested to close and the drive shutting off It is normally set to slightly less than the bypass contactor closing time with a minimum of 1 2 cycles desirable Synchronizing Regulator Gain Sync Reg Gain Linear Number 225 Default Value 1 0 Minimum Value 0 0 Maximum...

Page 171: ...um Value 10 sec Access Level Service Read Write Read Write This parameter in Sync Xfer Option group is used to control the motor filter capacitor charging interval when a drive is commanded to transfer the motor from bypass to drive The minimum and the default value is 1 second i e upon starting the drive it will take 1 second to begin the transfer from the bypass to the drive Using this parameter...

Page 172: ...e outputs directional Absolute Enc Absolute encoder Sine Cos Inc Not active Sine Cos Z Not active Sine Cos SSI Not active Contact factory for availability Tachometer Pulses per Revolution Tach PPR Linear Number 234 Default Value 1024 PPR Minimum Value 120 PPR Maximum Value 4096 PPR Access Level Basic Read Write Read Write when Stopped This parameter specifies the number of pulses produced by the t...

Page 173: ... 6 are the DPI adapters Bit Enum Text Description 0 Adapter 0 Host 1 Adapter 1 2 Adapter 2 3 Adapter 3 Currently unused 4 Adapter 4 Currently unused 5 Adapter 5 6 Adapter 6 Currently unused 7 Adapter 7 Currently unused Jog Command Mask Jog Mask Linear Number 245 Default Value 11111111 Access Level Basic Read Write Read Write This parameter specifies which adapters can issue the jog command A one r...

Page 174: ...r 2 3 Adapter 3 Currently unused 4 Adapter 4 Currently unused 5 Adapter 5 6 Adapter 6 Currently unused 7 Adapter 7 Currently unused Logic Command Mask Logic Mask Linear Number 241 Default Value 11111111 Access Level Basic Read Write Read Write This parameter specifies which adapters can issue the logic command A one represents the adapter that can issue the logic command a zero represents an adapt...

Page 175: ...apter 2 3 Adapter 3 Currently unused 4 Adapter 4 Currently unused 5 Adapter 5 6 Adapter 6 Currently unused 7 Adapter 7 Programming Terminal Fault Reset Command Mask Reset Mask Linear Number 247 Default Value 11111111 Access Level Basic Read Write Read Write This parameter specifies which adapters can issue the reset command A one represents the adapter that can issue the reset command a zero repre...

Page 176: ... 4 Adapter 4 Currently unused 5 Adapter 5 6 Adapter 6 Currently unused 7 Adapter 7 Currently unused Synchronous Transfer Command Mask Sync Xfer Mask Linear Number 249 Default Value 11111111 Access Level Basic Read Write Read Write This parameter specifies which adapters can issue the synchronous transfer command A one represents the adapter that can issue the synchronous transfer command a zero re...

Page 177: ...rrently unused 5 Adapter 5 6 Adapter 6 Currently unused 7 Adapter 7 Currently unused Profile Mask Profile Mask Linear Number 36 Default Value 11111111 Access Level Basic Read Write Read Write This parameter specifies which adapters can issue the Acceleration Deceleration Profile command The adapter can select either Ramp or S Curve profiles A one represents an adapter that has control over the Pro...

Page 178: ...ost 1 Adapter 1 2 Adapter 2 3 Adapter 3 Currently unused 4 Adapter 4 Currently unused 5 Adapter 5 6 Adapter 6 Currently unused 7 Adapter 7 Currently unused Jog Command Owner Jog Owner Linear Number 389 Access Level Monitor Read Write Read Only This parameter specifies which adapters are issuing the jog command A one represents the adapter that is issuing the jog command a zero represents an adapte...

Page 179: ...e reference command A one represents the adapter that is issuing the reference command a zero represents an adapter that is not issuing the reference command There are 8 adapters available from Adapter0 to Adapter7 Bit Enum Text Description 0 Adapter 0 Host 1 Adapter 1 2 Adapter 2 3 Adapter 3 Currently unused 4 Adapter 4 Currently unused 5 Adapter 5 6 Adapter 6 Currently unused 7 Adapter 7 Current...

Page 180: ...sents the adapter that is issuing the stop command a zero represents an adapter that is not issuing the stop command There are 8 adapters available from Adapter0 to Adapter7 Bit Enum Text Description 0 Adapter 0 Host 1 Adapter 1 2 Adapter 2 3 Adapter 3 Currently unused 4 Adapter 4 Currently unused 5 Adapter 5 6 Adapter 6 Currently unused 7 Adapter 7 Currently unused Synchronous Transfer Command Ow...

Page 181: ...n Profile command A one represents the adapter that has control over the Acceleration Deceleration Profile and a zero represents the adapters not having control over the Profile There are 8 adapters available from Adapter 0 to Adapter 7 Bit Enum Text Description 0 Adapter 0 Host 1 Adapter 1 2 Adapter 2 3 Adapter 3 Currently unused 4 Adapter 4 Currently unused 5 Adapter 5 6 Adapter 6 Currently unus...

Page 182: ...ange 3 LinkB2 Range LinkB2 Range 4 LinkC1 Range LinkC1 Range 5 LinkC2 Range LinkC2 Range 6 LinkD1 Range LinkD1 Range 7 LinkD2 Range LinkD2 Range 8 LinkA1 Error LinkA1 Error 9 LinkA2 Error LinkA2 Error 10 LinkB1 Error LinkB1 Error 11 LinkB2 Error LinkB2 Error 12 LinkC1 Error LinkC1 Error 13 LinkC2 Error LinkC2 Error 14 LinkD1 Error LinkD1 Error 15 LinkD2 Error LinkD2 Error PLC Input Link A1 PLC Inp...

Page 183: ...nput link B2 PLC Input Link C1 PLC Inp Link C1 Linear Number 533 Default Value 0 Minimum Value 0 Maximum Value 779 Access Level Basic Read Write Read Write This parameter specifies the linear number of the parameter associated with PLC input link C1 PLC Input Link C2 PLC Inp Link C2 Linear Number 534 Default Value 0 Minimum Value 0 Maximum Value 779 Access Level Basic Read Write Read Write This pa...

Page 184: ...ut link A1 PLC Output Link A2 PLC Out Link A2 Linear Number 538 Default Value 0 Minimum Value 0 Maximum Value 779 Access Level Basic Read Write Read Write This parameter specifies the linear number of the parameter associated with PLC output link A2 PLC Output Link B1 PLC Out Link B1 Linear Number 539 Default Value 0 Minimum Value 0 Maximum Value 779 Access Level Basic Read Write Read Write This p...

Page 185: ...ss Level Basic Read Write Read Write This parameter specifies the linear number of the parameter associated with PLC output link C2 PLC Output Link D1 PLC Out Link D1 Linear Number 543 Default Value 0 Minimum Value 0 Maximum Value 779 Access Level Basic Read Write Read Write This parameter specifies the linear number of the parameter associated with PLC output link D1 PLC Output Link D2 PLC Out Li...

Page 186: ... 1 as a 4 20mA input Bit Enum Text Description 0 An1 0 V 1 mA Analog Input 1 enter 0 for Voltage 1 for Current 1 An2 0 V 1 mA Analog Input 2 enter 0 for Voltage 1 for Current 2 An3 0 V 1 mA Analog Input 3 enter 0 for Voltage 1 for Current 3 Unused 4 Unused 5 Unused 6 Unused 7 Unused 8 Unused 9 Unused 10 Unused 11 Unused 12 Unused 13 Unused 14 Unused 15 Unused Speed Pot Minimum Voltage Speed Pot Vm...

Page 187: ...age Anlg Inp1 Vmax Linear Number 633 Default Value 10 00 V Minimum Value 10 00 V Maximum Value 10 00 V Access Level Service Read Write Read Write when Stopped This parameter specifies the maximum voltage which can be used on Analog Input 1 and is used for calibrating the speed command Analog Input2 Minimum Voltage Anlg Inp2 Vmin Linear Number 634 Default Value 0 00 V Minimum Value 10 00 V Maximum ...

Page 188: ...command Analog Outputs Parameters Analog Meter 1 Anlg Meter1 Linear Number 517 Default Value 361 Minimum Value 0 Maximum Value 779 Access Level Basic Read Write Read Write This parameter specifies the linear number of the parameter associated with analog meter 1 on the Analog Control Board ACB The meter output is scalable using AnlgMeter1 Scale 521 This is a non isolated 0 10 V output The default ...

Page 189: ...h analog meter 4 on the Analog Control Board ACB The meter output is scalable using AnlgMeter4 Scale 524 This is a non isolated 0 10 V output The default value of 364 corresponds to the Motor Power parameter Analog Output 1 Anlg Output1 Linear Number 513 Default Value 0 Minimum Value 0 Maximum Value 779 Access Level Basic Read Write Read Write This parameter specifies the linear number of the para...

Page 190: ...utput Analog 4 20 mA Output Anlg 4 20mAOut Linear Number 516 Default Value 337 Minimum Value 0 Maximum Value 779 Access Level Basic Read Write Read Write This parameter specifies the linear number of the parameter associated with analog current loop transmitter on the Analog Control Board ACB This is an isolated 4 20 mA programmable output The default value of 337 corresponds to Rotor Frequency wh...

Page 191: ...log Meter 4 parameter Analog Output 1 Scale Anlg Out1 Scale Linear Number 183 Default Value 1 00 Minimum Value 0 00 Maximum Value 655 35 Access Level Basic Read Write Read Write This parameter specifies the scale to be used for ACB Port 1 parameter Analog Output 2 Scale Anlg Out2 Scale Linear Number 184 Default Value 1 00 Minimum Value 0 00 Maximum Value 655 35 Access Level Basic Read Write Read W...

Page 192: ...vice Read Write Read Write This parameter specifies the linear number of the parameter associated with analog test point RTP1 on the Drive Processor Module DPM This is a non isolated 0 10 V output Analog Rectifier Test Point 2 Anlg RecTstPt2 Linear Number 510 Default Value 322 Minimum Value 0 Maximum Value 779 Access Level Service Read Write Read Write This parameter specifies the linear number of...

Page 193: ...Pt2 Linear Number 512 Default Value 289 Minimum Value 0 Maximum Value 779 Access Level Service Read Write Read Write This parameter specifies the linear number of the parameter associated with analog test point ITP2 on the Drive Processor Module DPM This is a non isolated 0 10 V output Analog Inverter Test Point 3 Anlg InvTstPt3 Linear Number 126 Default Value 291 Minimum Value 0 Maximum Value 779...

Page 194: ...arameter shows the state of the outputs on the standard XIO card A 1 indicates an active output By using 120V wiring this output can drive a pilot light or a control relay The first eight outputs have a fixed assignment and cannot be changed The remaining eight outputs are configurable and can be programmed as required by the customer Refer to parameters StndXIO ConfigX X 1 8 for details Bit Enum ...

Page 195: ...solation Transformer Fan Fault 6 ConvFan Fbk Main Cooling Fan Status Feedback 7 Unused External Fault XIO Ext Fault XIO Linear Number 232 Access Level Advanced Read Write Read Only This parameter specifies the state of the external fault inputs on the optional XIO card There are 16 external fault inputs available from External 1 to External 16 If there is a fault the corresponding bit in this para...

Page 196: ...e 16 inputs available from External 1 to External 16 A one indicates that the specific input of the card is active and a zero means that specific input is missing Bit Enum Text Description 0 Pump Aux 1 Pump 1 Control Relay Auxiliary 1 Pump Aux 2 Pump 2 Control Relay Auxiliary 2 Fan Aux 1 Fan 1 Control Relay Auxiliary 3 Fan Aux 2 Fan 2 Control Relay Auxiliary 4 Fan Aux 3 Fan 3 Control Relay Auxilia...

Page 197: ...t is active 3 Fan Ctctr 2 Fan Contactor 2 output is active 4 Fan Ctctr 3 Fan Contactor 3 output is active 5 Fan Ctctr 4 Fan Contactor 4 output is active 6 Unused 7 Unused 8 Unused 9 Unused 10 Unused 11 Unused 12 Unused 13 Unused 14 Unused 15 Unused Logix Inputs Logix Inputs Linear Number 687 Access Level Service Read Write Read Only This parameter represents the inputs on the optional Logix IO XIO...

Page 198: ...ber 594 Access Level Advanced Read Write Read Only This parameter specifies the error in the XIO configuration A one represents an indicated error a zero represents no error The error results from the same slot being assigned to two or more XIO boards or when the board is not installed in the assigned slot The following error messages are displayed Bit Enum Text Description 0 Stnd IO Cnfg Standard...

Page 199: ... Access Level Advanced Read Write Read Write when Stopped This parameter specifies the XIO slot number for the External Faults XIO External Faults XIO board does not come as part of the standard drive package Following options are available Unassigned Card 1 Card Slot 1 Card 2 Card Slot 2 Card 3 Card Slot 3 Card 4 Card Slot 4 Card 5 Card Slot 5 Card 6 Card Slot 6 XIO Liquid Cooling Inputs XIO Liqu...

Page 200: ...estart Drive is in Auto Restart mode 4 Drv Overload Drive is running in an overload condition 5 Mtr Overload Motor is running in an overload condition 6 Thermal Alrm Drive has issued an alarm pertaining to its thermal performance e g Loss of converter air flow in air cooled drives or loss of coolant level in liquid cool drives 7 Line Loss Loss of line input voltage 8 CtrlPwr Loss Loss of 120V AC C...

Page 201: ...ves or loss of coolant level in liquid cool drives 7 Line Loss Loss of line input voltage 8 CtrlPwr Loss Loss of 120V AC Control Power 9 Test Mode Drive is in Test Mode 10 At Speed Drive is at commanded Speed 11 Sync Xfer Synchronous transfer is enabled 12 On Bypass Drive is running on Bypass 13 In Trq Limit Drive is in Torque Limit 14 Drive Accel Drive is accelerating 15 Drive Decel Drive is dece...

Page 202: ...ed drives or loss of coolant level in liquid cool drives 7 Line Loss Loss of line input voltage 8 CtrlPwr Loss Loss of 120V AC Control Power 9 Test Mode Drive is in Test Mode 10 At Speed Drive is at commanded Speed 11 Sync Xfer Synchronous transfer is enabled 12 On Bypass Drive is running on Bypass 13 In Trq Limit Drive is in Torque Limit 14 Drive Accel Drive is accelerating 15 Drive Decel Drive i...

Page 203: ...drives or loss of coolant level in liquid cool drives 7 Line Loss Loss of line input voltage 8 CtrlPwr Loss Loss of 120V AC Control Power 9 Test Mode Drive is in Test Mode 10 At Speed Drive is at commanded Speed 11 Sync Xfer Synchronous transfer is enabled 12 On Bypass Drive is running on Bypass 13 In Trq Limit Drive is in Torque Limit 14 Drive Accel Drive is accelerating 15 Drive Decel Drive is d...

Page 204: ...r air flow in air cooled drives or loss of coolant level in liquid cool drives 7 Line Loss Loss of line input voltage 8 CtrlPwr Loss Loss of 120V AC Control Power 9 Test Mode Drive is in Test Mode 10 At Speed Drive is at commanded Speed 11 Sync Xfer Synchronous transfer is enabled 12 On Bypass Drive is running on Bypass 13 In Trq Limit Drive is in Torque Limit 14 Drive Accel Drive is accelerating ...

Page 205: ...ter air flow in air cooled drives or loss of coolant level in liquid cool drives 7 Line Loss Loss of line input voltage 8 CtrlPwr Loss Loss of 120V AC Control Power 9 Test Mode Drive is in Test Mode 10 At Speed Drive is at commanded Speed 11 Sync Xfer Synchronous transfer is enabled 12 On Bypass Drive is running on Bypass 13 In Trq Limit Drive is in Torque Limit 14 Drive Accel Drive is acceleratin...

Page 206: ...er air flow in air cooled drives or loss of coolant level in liquid cool drives 7 Line Loss Loss of line input voltage 8 CtrlPwr Loss Loss of 120V AC Control Power 9 Test Mode Drive is in Test Mode 10 At Speed Drive is at commanded Speed 11 Sync Xfer Synchronous transfer is enabled 12 On Bypass Drive is running on Bypass 13 In Trq Limit Drive is in Torque Limit 14 Drive Accel Drive is accelerating...

Page 207: ...st Mode Drive is in Test Mode 10 At Speed Drive is at commanded Speed 11 Sync Xfer Synchronous transfer is enabled 12 On Bypass Drive is running on Bypass 13 In Trq Limit Drive is in Torque Limit 14 Drive Accel Drive is accelerating 15 Drive Decel Drive is decelerating 16 Jog Drive is in Jog Mode 17 Remote Drive is in Remote Mode 18 IsoFan1Ctctr Turn Cooling Fan 1 in the Isolation Transformer cabi...

Page 208: ...r 363 Minimum Value 4500 RPM Maximum Value 4500 RPM Access Level Basic Read Write Read Only This parameter is the measured rotor speed in RPM It is used by the programming terminal and can also be assigned to analog output to drive an optional analog meter Motor Current Motor Current Linear Number 361 Minimum Value 0 A Maximum Value 1500 A Access Level Basic Read Write Read Only This parameter is ...

Page 209: ...res Line Voltage Line Voltage Linear Number 324 Minimum Value 0 V Maximum Value 8000 V Access Level Basic Read Write Read Only This parameter displays the measured input line voltage in Volts Line Frequency Line Frequency Linear Number 657 Minimum Value 100 0 Hz Maximum Value 100 0 Hz Access Level Basic Read Write Read Only This parameter displays the frequency of the line voltage This parameter i...

Page 210: ... Current Linear Number 697 Minimum Value 0 00 A Maximum Value 655 35 A Access Level Service Read Write Read Only This parameter is for Direct to Drives only and displays measured RMS current in the Neutral Resistor It is calculated by using the measured voltage on the neutral of both the line and motor filter capacitors and dividing it by the programmed Neutral Resistor 680 value Control AC 1 RMS ...

Page 211: ...ply 4 in a multi power supply system Control Power 56V Control 56V Linear Number 121 Minimum Value 0 0 V Maximum Value 72 0 V Access Level Advanced Read Write Read Only This parameter displays the measured value of the 56V output from the AC DC power supply feeding the DC DC converter Control Power 5V Control 5V Linear Number 139 Minimum Value 0 0 V Maximum Value 8 0 V Access Level Advanced Read W...

Page 212: ... displays the measured value of the redundant 5V output from the DC DC converter IGDPS 56V IGDPS 56V Linear Number 101 Minimum Value 0 0 V Maximum Value 72 0 V Access Level Advanced Read Write Read Only This parameter displays the measured value of the 56V output from the AC DC power supply to the Isolated Gate Driver Power Supply IGDPS When an UPS is not installed in the drive this parameter is s...

Page 213: ...erter will be firing in one of the three different PWM patterns Synch Mod Synchronous Modulation SHE Selective Harmonic Elimination Asynch Mod Asynchronous Modulation Pattern 3 Not Currently Used Pattern 4 Not Currently Used Pattern 5 Not Currently Used The following table illustrates typically at what speeds each pattern is utilized Synchronous Modulation Medium speed Selective Harmonic Eliminati...

Page 214: ...this parameter is to reduce the amount of losses and heating in the rectifier by reducing the switching pulse number DC Voltage Reference 7 pulse to 5 pulse Vdc Ref 7p to 5p Linear Number 465 Default Value 0 50 pu Minimum Value 0 00 pu Maximum Value 1 50 pu Access Level Service Read Write Read Write This parameter specifies the point at which a PWM rectifier will switch from 7 pulse firing to 5 pu...

Page 215: ...aximum Value 1000 Hz Access Level Service Read Write Read Write This parameter is valid for PWM rectifier drives only and specifies the maximum switching frequency of the power semiconductor devices Inverter PWM Max Frequency Inv PWM Max Freq Linear Number 154 Default Value 440 Hz Minimum Value 100 Hz Maximum Value 1000 Hz Access Level Service Read Write Read Write This parameter specifies the max...

Page 216: ...meter displays the diagnostic feedback from Fiber Optic Interface Board B on the rectifier side Rectifier Device Diagnostic Feedback C Rec DvcDiag FbkC Linear Number 629 Minimum Value 0 Maximum Value 65535 Access Level Service Read Write Read Only This parameter displays the diagnostic feedback from Fiber Optic Interface Board C on the rectifier side Inverter Device Gating Sequence Inv DvcGat Seqn...

Page 217: ...ad Write Read Only This parameter displays the value of modulation index at which the inverter is operating while compensating for the line power factor The value can change from 0 2 to 0 98 when drive is operating with Space Vector Modulation technique and is set to 1 03 when the drive uses Selective Harmonic Elimination technique Contact factory for the availability of the feature in the drive L...

Page 218: ...served for Future Use Coolant Temperature Warning Coolant Temp Wrn Linear Number 478 Default Value 49 C Minimum Value 35 C Maximum Value 85 C Access Level Service Read Write Read Write This parameter specifies the value of coolant temperature that will initiate a Coolant Temperature warning The temperature is measured from a thermistor in the cooling system Coolant Temperature Trip Coolant Temp Tr...

Page 219: ...te Read Only This read only parameter provides access to the current value of the Port Mask Active attribute for diagnostic purposes There is a bit for each port on the host indicating whether the port is enabled or disabled When bit 15 is set it indicates that FactoryTalk Security or some other Advanced Security tool has set the Port Mask Active attribute Bit Enum Text Description 0 Host 1 DPI Po...

Page 220: ...Port2 3 DPI Port3 4 DPI Port4 5 DPI Port5 6 DPI Port6 7 Reserved Programming Terminal I O 8 Reserved 9 Reserved 10 Reserved 11 Reserved 12 Reserved 13 Reserved 14 Reserved 15 Reserved Logic Mask Act Logic Mask Act Linear Number 710 Access Level Advanced Read Write Read Only This parameter provides read only access to the current value of the Logic Mask Active attribute for diagnostic purposes When...

Page 221: ...Reserved 15 Advanced Write Mask Act Write Mask Act Linear Number 712 Access Level Advanced Read Write Read Only This parameter provides read only access to the current value of the write Mask Active attribute for diagnostic purposes When bit 15 is set it indicates that FactoryTalk security or some other Advanced Security tool has set the Write Mask Active attribute Each bit in the parameter contro...

Page 222: ...ingle Drive Drive not part of a parallel drive system default Master Master drive in a parallel drive system Slave Slave drive in a parallel drive system If more than one drive in a parallel drive system is programmed as Master the first drive to be powered up will become the master and the other drives will become slaves Master Mask Master Mask Linear Number 718 Default Value 11111111 Access Leve...

Page 223: ...ber 745 Default Value 1 Minimum Value 1 Maximum Value 4 Access Level Advanced Read Write Read Write when Stopped This parameter specifies the total number of drives in a parallel drive system This information cannot be obtained by counting the number of drives on the Drive Area Network because some drives in the system may not be communicating It is important that this parameter have the correct v...

Page 224: ...d 10 Unused 11 Unused 12 Unused 13 Unused 14 Unused 15 Unused PD Fault Word PD Fault Word Linear Number 720 Access Level Advanced Read Write Read Only This is the parallel drive fault word Bit Enum Text Description 0 Comm Timeout Drive has lost communications with the master 1 Mstr Xfer Er Master Transfer Error 2 Unused 3 Unused 4 Unused 5 Unused 6 Unused 7 Unused 8 Slave 0 Comm Master has lost co...

Page 225: ...ave 4 Offline master only 14 Slave 5 OffL Slave 5 Offline master only 15 Slave 6 OffL Slave 6 Offline master only 16 Slave 7 OffL Slave 7 Offline master only PD Status PD Status Linear Number 723 Access Level Service Read Write Read Only This variable specifies the status of this drive in a parallel drive system It is sent to the master drive where it is displayed as Drive n Status where n is the ...

Page 226: ...output contactor is closed 8 Unused 9 Unused 10 Unused 11 Unused 12 Unused 13 Unused 14 Unused 15 Status Valid Status word is valid Drive1 Status Drive1 Status Linear Number 725 Access Level Advanced Read Write Read Only These eight variables display the status of all the drives in a parallel drive system They are valid in the master drive only and will have a value of zero in all slave drives The...

Page 227: ...output contactor is closed 8 Unused 9 Unused 10 Unused 11 Unused 12 Unused 13 Unused 14 Unused 15 Status Valid Status word is valid Drive3 Status Drive3 Status Linear Number 727 Access Level Advanced Read Write Read Only These eight variables display the status of all the drives in a parallel drive system They are valid in the master drive only and will have a value of zero in all slave drives The...

Page 228: ...output contactor is closed 8 Unused 9 Unused 10 Unused 11 Unused 12 Unused 13 Unused 14 Unused 15 Status Valid Status word is valid Drive5 Status Drive5 Status Linear Number 729 Access Level Advanced Read Write Read Only These eight variables display the status of all the drives in a parallel drive system They are valid in the master drive only and will have a value of zero in all slave drives The...

Page 229: ...output contactor is closed 8 Unused 9 Unused 10 Unused 11 Unused 12 Unused 13 Unused 14 Unused 15 Status Valid Status word is valid Drive7 Status Drive7 Status Linear Number 731 Access Level Advanced Read Write Read Only These eight variables display the status of all the drives in a parallel drive system They are valid in the master drive only and will have a value of zero in all slave drives The...

Page 230: ... reference from the master to all slave drives in a parallel drive system It is raw data not converted to engineering units Master Magnetizing Current Command Master Isd Cmd Linear Number 734 Minimum Value 0 Maximum Value 65535 Access Level Service Read Write Read Only This variable is the magnetizing current command from the master to all slave drives in a parallel drive system It is raw data not...

Page 231: ...er 736 Minimum Value 0 Maximum Value 8 Access Level Service Read Write Read Only This variable identifies the slave drive 0 7 to which the specific commands Sp Capacity and Sp Command are directed A value of 8 indicates that no slave drive is selected It is valid in the master drive only and always has a value of 8 in slave drives Specific Command Sp Command Linear Number 739 Access Level Service ...

Page 232: ...Write Read Only This variable is the torque reference received from the master It is raw data not converted to engineering units Parallel Drive Magnetizing Current Command PD Isd Cmd Linear Number 742 Minimum Value 0 Maximum Value 65535 Access Level Service Read Write Read Only This variable is the magnetizing current command received from the master It is raw data not converted to engineering uni...

Page 233: ... 15 Unused Drv Application Parameters Surface Voltage ESP Surface Volt Linear Number 760 Minimum Value 0 V Maximum Value 8000 V Access Level Basic Read Write Read Only This variable is used to indicate the motor filter capacitor voltage in Volts For ESP applications this voltage will be greater than the Motor Voltage due to the drop in the cable Cable Resistance ESP Cable Resis Linear Number 750 D...

Page 234: ... Future use 12 TestBay Dyn1 Drive under test is using Dyne 1 13 TestBay Dyn2 Drive under test is using Dyne 2 14 TestBay Dyn3 Drive under test is using Dyne 3 15 TestBay Dyn4 Drive under test is using Dyne 4 Contact factory for availability Process Control Parameters Contact factory for availability PID Output PID Output Linear Number 356 Minimum Value 2 0000 pu Maximum Value 2 0000 pu Access Leve...

Page 235: ... gain and the dependent gain PID Integral Time PID Intgral Time Linear Number 354 Default Value 1 00 sec Minimum Value 0 00 sec Maximum Value 655 35 sec Access Level Advanced Read Write Read Write This parameter specifies the integral time constant in seconds This parameter represent the time for the integral term to repeat the action of the proportional term in response to a step change in error ...

Page 236: ...ID Maximum Limit PID Max Limit Linear Number 318 Default Value 1 0000 pu Minimum Value 2 0000 pu Maximum Value 2 0000 pu Access Level Advanced Read Write Read Write This parameter sets the upper limit of the PID Output 356 PID Manual Input PID Manual Input Linear Number 348 Default Value 0 0000 pu Minimum Value 0 0000 pu Maximum Value 2 0000 pu Access Level Advanced Read Write Read Write This para...

Page 237: ...0000000000000000 Access Level Service Read Write Read Write This parameter specifies the options for PID controller action 1 in the corresponding bit location indicates that option is selected and 0 indicates that the option is not selected When no option is selected PID controller works with the default setting which is dependent gain with the derivative term on the error The following is descrip...

Page 238: ... Required BAC 3 Required BCA 4 Required CBA 5 Required CAB 6 7 8 Actual ABC 9 Actual ACB 10 Actual BAC 11 Actual BCA 12 Actual CBA 13 Actual CAB 14 15 Slave 1 Bridge Phasing Slave1 Phasing Linear Number 664 Access Level Service Read Write Read Only This parameter specifies the results obtained from phasing check for the Slave1 rectifier bridge on 18 pulse drives Bit Enum Text Description 0 Require...

Page 239: ...ired BCA 4 Required CBA 5 Required CAB 6 7 8 Actual ABC 9 Actual ACB 10 Actual BAC 11 Actual BCA 12 Actual CBA 13 Actual CAB 14 15 Commission Status CommissionStatus Linear Number 667 Access Level Service Read Write Read Only This parameter displays the commissioning status Bit Enum Text Description 0 DIM Valid DIM validated 1 Drv Isolated Drive is Isolated 2 MV Present Medium voltage is present 3...

Page 240: ...Check 4 Unused 5 Unused 6 Unused 7 Unused 8 Unused 9 Unused 10 Unused 11 Unused 12 Unused 13 Unused 14 Unused 15 Unused Zero Scale Reference Scale Zero Ref Linear Number 659 Default Value 0000000000000000 Access Level Service Read Write Read Write This parameter is used for calibration of analog inputs in the drive and prompts the user to enter the zero scale reference value for the particular inp...

Page 241: ...ed Pot 1 Anlg Input1 2 Anlg Input2 3 Anlg Input3 4 Convrter AirFlow 5 IsoTx AirFlow 6 7 8 9 10 11 12 13 14 15 Provide Zero Reference Provide Zero Ref Linear Number 661 Default Value 0000000000000000 Access Level Service Read Write Read Write This parameter is used for calibration of analog outputs in the drive and prompts the drive to output the zero scale reference value for the particular output...

Page 242: ...ite This parameter specifies the progress of the Setup Wizard A 1 indicates that the step has been completed by the setup wizard Until all the steps are completed you will always be prompted to continue with the process each time control power is cycled The following steps are displayed Bit Enum Text Description 0 Path Picked For Internal use only 1 Gating Test Perform gating checks on the drive 2...

Page 243: ...ptember 2007 Setup Wizard 2 Setup Wizard 2 Linear Number 666 Default Value 0000 Hex Minimum Value 0000 Hex Maximum Value FFFF Hex Access Level Service Read Write Read Write This parameter is reserved for future use and will be used for Set Up wizard ...

Page 244: ......

Page 245: ... 568 Air Filter Allow 0 0 100 0 Y Basic 447 Convrter AirFlow 1 0 10 0 V Y Basic 653 IsoTx AirFlow 10 0 10 0 V Y Basic 589 LineNeutral Volt 2 000 2 000 pu Y Basic 347 Mtr Neutral Volt 2 000 2 000 pu Y Basic 136 Master Line Volt 0 000 2 000 pu Y Service 137 Slave1 Line Volt 0 000 2 000 pu Y Service 138 Slave2 Line Volt 0 000 2 000 pu Y Service 382 Master Line Cur 0 000 4 000 pu Y Service 383 Slave1 ...

Page 246: ...lg SelfTst1 Hex Y Service 251 InvAnlg SelfTst2 Hex Y Service 473 RecAnlg SelfTst1 Hex Y Service 474 RecAnlg SelfTst2 Hex Y Service 494 RecAnlg SelfTst3 Hex Y Service 764 Cur Sens FltCode Hex Y Service 551 Drive Overload 0 00 1 00 Y Service 550 Motor Overload 0 00 1 00 Y Service 682 RNeutral OvrLoad 0 00 1 00 Y Service 428 Bypass VoltUnbal 0 00 1 00 Y Service 610 Master VoltUnbal 0 00 1 00 Y Servic...

Page 247: ... N Advanced 5 Output Ctctr Cfg Not Running N Basic 99 Special Features 0000000000000000 Hex N Advanced 199 Load Loss Detect Disabled N Advanced 590 Rec Gating Test Off N Service 591 Inv Gating Test Off N Service 13 Setup Wizard 0000000000000000 Hex N Service 702 Extended Trend Enabled N Service 300 PowerFactor Comp Disable N Service 299 PFC Access Code 0 65535 0 N Service 491 Fan1 Run Time 0 1 60 ...

Page 248: ...ice 157 CT Ratio Gndflt 10 10000 2000 N Service 151 CT Brden Line 1 0 100 0 5 0 ohms N Service 149 CT Ratio Line 10 10000 1000 N Service 285 HECS Brden DCLnk 1 0 100 0 50 0 ohms N Service 284 HECS Ratio DCLnk 10 10000 4000 N Service 152 HECS Brden Motor 1 0 100 0 50 0 ohms N Service 150 HECS Ratio Motor 10 10000 4000 N Service 144 RecDvc CurRating 0 3500 800 A N Service 143 InvDvc CurRating 0 3500...

Page 249: ...0000000000000000 Hex N Service Motor Model Parameters Name Min Max Default Units Read Only Access 340 Stator Current 0 000 4 000 pu Y Monitor 344 Stator Voltage 0 000 2 000 pu Y Monitor 448 Stator Frequency 0 00 120 00 Hz Y Service 337 Rotor Frequency 0 00 120 00 Hz Y Monitor 343 Slip Frequency 2 00 2 00 Hz Y Monitor 346 Mtr AirGap Power 4 000 4 000 pu Y Monitor 345 Mtr AirGap Trq 4 000 4 000 pu Y...

Page 250: ...Basic 44 RefCmdAnlgInpMax 0 0 120 0 60 0 Hz N Basic 45 RefCmd DPI Min 0 0 120 0 6 0 Hz N Basic 46 RefCmd DPI Max 0 0 120 0 60 0 Hz N Basic 40 Preset Jog Speed 1 0 60 0 6 0 Hz N Basic 33 Preset Speed 1 0 5 75 0 30 0 Hz N Advanced 34 Preset Speed 2 0 5 75 0 35 0 Hz N Advanced 35 Preset Speed 3 0 5 75 0 40 0 Hz N Advanced Speed Control Parameters Name Min Max Default Units Read Only Access 278 Speed ...

Page 251: ...53 Skip Speed Band1 0 0 5 0 0 0 Hz N Advanced 54 Skip Speed Band2 0 0 5 0 0 0 Hz N Advanced 55 Skip Speed Band3 0 0 5 0 0 0 Hz N Advanced 49 Skip Speed 1 1 0 90 0 90 0 Hz N Advanced 50 Skip Speed 2 1 0 90 0 90 0 Hz N Advanced 51 Skip Speed 3 1 0 90 0 90 0 Hz N Advanced 80 Ramp Test Step 0 0 30 0 0 0 Hz N Service Current Control Parameters Name Min Max Default Units Read Only Access 321 Idc Referen...

Page 252: ...d Only Access 305 Flux Reference 0 000 2 000 pu Y Advanced 306 Flux Feedback 0 000 2 000 pu Y Advanced 307 Flux Error 2 000 2 000 pu Y Advanced 310 Mtr Flux CurCmd 2 000 2 000 pu Y Advanced 308 FluxCur Feedfwd 2 000 2 000 pu Y Advanced 309 FluxCurRegulator 2 000 2 000 pu Y Advanced 312 Inv Flux CurCmd 2 000 2 000 pu Y Advanced 328 Alpha Inverter 360 0 360 0 deg Y Advanced 314 Field CurCmd 0 000 2 ...

Page 253: ...ass2 Fault N Basic 414 ExtFault13 Class Class2 Fault N Basic 415 ExtFault14 Class Class2 Fault N Basic 416 ExtFault15 Class Class2 Fault N Basic 417 ExtFault16 Class Class2 Fault N Basic 564 Ext Fault Mask 1111111111111111 Hex N Basic 394 Drv Fault1 Mask 1111111111111111 Hex N Basic 395 Drv Fault2 Mask 1111111111111111 Hex N Basic 396 Drv Fault3 Mask 1111111111111111 Hex N Basic 562 Drv Fault4 Mas...

Page 254: ...ervice 9 Drive Fault6 Hex Y Service 369 Motor Fault1 Hex Y Service 282 Drive Warning1 Hex Y Service 646 Drive Warning2 Hex Y Service 374 Drive Warning3 Hex Y Service 467 Drive Warning4 Hex Y Service 706 Drive Warning5 Hex Y Service 373 Motor Warning1 Hex Y Service 758 PD Warning Hex Y Service 287 Ctrl Pwr Fault Hex Y Service 288 Ctrl Pwr Warning Hex Y Service 93 DPI Loss Fault Hex Y Service 148 DP...

Page 255: ... 0 00 4 00 1 05 pu N Advanced 587 LineNeutVoltTrp 0 00 1 50 0 40 pu N Advanced 588 LineNeutVoltDly 0 0 10 0 1 0 sec N Advanced 171 Gnd OvrCur Trp 0 05 10 00 0 50 A N Advanced 172 Gnd OvrCur Dly 0 0 10 0 0 1 sec N Advanced 675 Harmonic VoltTrp 0 00 10 00 0 30 pu N Advanced 676 Harmonic VoltDly 0 0 10 0 1 0 sec N Advanced 774 RNeut OvrLoadTrp 0 00 655 35 5 00 N Service 775 RNeut OvrLoadDly 0 00 655 ...

Page 256: ...00 1 00 0 05 pu N Advanced 214 Mtr CurUnbal Dly 0 0 5 0 1 0 sec N Advanced 246 Mtr LoadLoss Lvl 0 00 1 00 0 25 pu N Advanced 259 Mtr LoadLoss Spd 0 0 100 0 30 0 Hz N Advanced 231 Mtr LoadLoss Dly 0 0 30 0 1 0 sec N Advanced 559 Field Loss Dly 0 60 30 sec N Service 235 Tach Loss Trip 0 0 10 0 2 0 Hz N Service 236 Tach Loss Delay 0 0 1 0 0 1 sec N Service Sync Xfer Option Parameters Name Min Max Def...

Page 257: ...or 391 Reset Owner Hex Y Monitor 387 Start Owner Hex Y Monitor 385 Stop Owner Hex Y Monitor 393 Sync Xfer Owner Hex Y Monitor 639 Forced Flt Owner Hex Y Monitor 37 Profile Owner Hex Y Monitor 94 Logic Owner Hex Y Monitor Datalinks Parameters Name Min Max Default Units Read Only Access 376 PLC Error Flags Hex Y Basic 529 PLC Inp Link A1 0 779 0 N Basic 530 PLC Inp Link A2 0 779 0 N Basic 531 PLC In...

Page 258: ...63 N Basic 520 Anlg Meter4 0 779 364 N Basic 513 Anlg Output1 0 779 0 N Basic 514 Anlg Output2 0 779 0 N Basic 515 Anlg Output3 0 779 0 N Basic 508 Anlg Output4 0 779 0 N Basic 516 Anlg 4 20mAOut 0 779 337 N Basic 521 AnlgMeter1 Scale 0 00 655 35 1 00 N Basic 522 AnlgMeter2 Scale 0 00 655 35 1 00 N Basic 523 AnlgMeter3 Scale 0 00 655 35 1 00 N Basic 524 AnlgMeter4 Scale 0 00 655 35 1 00 N Basic 18...

Page 259: ... 464 StndXIO Config8 In Trq Limit N Advanced 714 Logix Register A 0 65535 0 N Service 715 Logix Register B 0 65535 0 N Service Metering Parameters Name Min Max Default Units Read Only Access 487 Motor Speed Hz 120 0 120 0 Hz Y Basic 363 Motor Speed RPM 4500 4500 RPM Y Basic 361 Motor Current 0 1500 A Y Basic 362 Motor Voltage 0 8000 V Y Basic 364 Motor Power 15000 15000 kW Y Basic 500 Line Current...

Page 260: ...c DvcDiag FbkA 0 65535 Y Service 628 Rec DvcDiag FbkB 0 65535 Y Service 629 Rec DvcDiag FbkC 0 65535 Y Service 584 Inv DvcGat Seqn 0 65535 Y Service 608 Inv DvcDiag FbkA 0 65535 Y Service 609 Inv DvcDiag FbkB 0 65535 Y Service 618 Inv DvcDiag FbkC 0 65535 Y Service 311 PFC Mod Index 0 00 1 50 Y Service Liquid Cooling Parameters Name Min Max Default Units Read Only Access 380 Coolant Temp C 0 65535...

Page 261: ...727 Drive3 Status Hex Y Advanced 728 Drive4 Status Hex Y Advanced 729 Drive5 Status Hex Y Advanced 730 Drive6 Status Hex Y Advanced 731 Drive7 Status Hex Y Advanced 732 Master Flux Ref 0 65535 Y Service 733 Master Torq Ref 0 65535 Y Service 734 Master Isd Cmd 0 65535 Y Service 737 Master Capacity 0 65535 Y Service 735 Master Command Hex Y Service 736 Sp Slave ID 0 8 Y Service 739 Sp Command Hex Y ...

Page 262: ...u N Advanced 348 PID Manual Input 0 0000 2 0000 0 0000 pu N Advanced 352 PID Dead Band 0 0000 2 0000 0 0000 pu N Advanced 365 PID Preload 0 0000 2 0000 0 0000 pu N Advanced 390 PID Filter 0 0 6000 0 0 0 r s N Service 313 PID Command 0000000000000000 N Service Commissioning Parameters Name Min Max Default Units Read Only Access 663 Master Phasing Hex Y Service 664 Slave1 Phasing Hex Y Service 665 S...

Page 263: ...24 Rated Motor kW 10 15000 933 kW N Basic 25 Rated Motor HP 10 20000 1250 hp N Basic 26 Rated Motor RPM 150 0 3600 0 1192 0 RPM N Basic 27 DCLnk Inductance 1 0 500 0 24 0 mH N Service 28 Motor Cap Freq 50 90 60 Hz N Service 29 Rated Motor Freq 25 90 60 Hz N Basic 30 Motor Type Induction N Service 31 Service Factor 0 75 1 25 1 00 N Basic 32 Line Cap Freq 50 60 60 Hz N Service 33 Preset Speed 1 0 5 ...

Page 264: ... 2 RMS 0 0 300 0 V Y Advanced 78 Motor Flux Time 0 0 10 0 3 0 sec N Advanced 79 Control AC 3 RMS 0 0 300 0 V Y Advanced 80 Ramp Test Step 0 0 30 0 0 0 Hz N Service 81 SpdReg Bandwidth 0 1 15 0 1 0 r s N Advanced 82 Total Inertia 0 10 50 00 1 00 sec N Advanced 84 Trq Lmt Motoring 0 00 4 00 1 05 N Advanced 85 Trq Lmt Braking 0 00 4 00 0 50 N Advanced 86 TrqCmd0 SensrLss 0 00 4 00 0 40 N Advanced 87 ...

Page 265: ...u 0 000 2 000 pu Y Service 136 Master Line Volt 0 000 2 000 pu Y Service 137 Slave1 Line Volt 0 000 2 000 pu Y Service 138 Slave2 Line Volt 0 000 2 000 pu Y Service 139 Control 5V 0 0 8 0 V Y Advanced 140 Input Impedance 0 0000 1 0000 0 0500 pu N Service 141 HardwareOptions1 0000000010000000 N Service 142 Control 15V 0 0 24 0 V Y Advanced 143 InvDvc CurRating 0 3500 800 A N Service 144 RecDvc CurR...

Page 266: ...10 0 2 0 sec N Advanced 192 InpFilCutOffFreq 0 0 100 0 Y Service 193 Inv OvrVolt Trp 0 00 2 00 1 50 pu N Advanced 194 Inv OvrVolt Dly 0 100 10 msec N Advanced 196 Control XIO 0 0 36 0 V Y Advanced 197 HECS Brden RNeut 1 0 100 0 50 0 ohms N Service 198 HECS Ratio RNeut 10 10000 4000 N Service 199 Load Loss Detect Disabled N Advanced 200 ExtFault1 Class Class2 Fault N Basic 201 ExtFault2 Class Class...

Page 267: ...c 249 Sync Xfer Mask 11111111 N Basic 251 InvAnlg SelfTst2 Y Service 252 Inv HSink Temp C 40 0 100 0 C Y Monitor 253 Inv HSink Temp F 40 0 212 0 F Y Monitor 254 Rec HSink Temp C 40 0 100 0 C Y Monitor 255 Rec HSink Temp F 40 0 212 0 F Y Monitor 257 Logic Command Y Monitor 258 Logic Status Y Monitor 259 Mtr LoadLoss Spd 0 0 100 0 30 0 Hz N Advanced 260 IdcRefLmt DCTest 0 000 4 000 pu Y Service 261 ...

Page 268: ...Service 312 Inv Flux CurCmd 2 000 2 000 pu Y Advanced 313 PID Command 0000000000000000 N Service 314 Field CurCmd 0 000 2 000 pu Y Advanced 315 InvHSink TempTrp 0 100 64 C N Service 316 InvHSink TempWrn 0 100 61 C N Service 317 Conv AirFlow Nom 0 0 10 0 3 6 V N Service 318 PID Max Limit 2 0000 2 0000 1 0000 pu N Advanced 319 Conv AirFlow Trp 0 0 10 0 2 5 V N Service 320 Conv AirFlow Wrn 0 0 10 0 3...

Page 269: ...Service 369 Motor Fault1 Y Service 370 Drive Fault4 Y Service 371 Drive Fault5 Y Service 372 External Fault Y Service 373 Motor Warning1 Y Service 374 Drive Warning3 Y Service 375 AutotuneComplete 0000000000000000 N Service 376 PLC Error Flags Y Basic 377 Autotune Warning Y Advanced 378 Inv PWM Pattern Y Service 379 Vdc Ref 5p to 3p 0 00 1 50 0 10 pu N Service 380 Coolant Temp C 0 65535 C Y Servic...

Page 270: ...Stator Frequency 0 00 120 00 Hz Y Service 449 Fan Duty Cycle 1 720 8 hrs N Service 458 StndXIO Config2 Jog N Advanced 459 StndXIO Config3 Remote N Advanced 460 StndXIO Config4 Test Mode N Advanced 461 StndXIO Config5 At Speed N Advanced 462 StndXIO Config6 Thermal Alrm N Advanced 463 StndXIO Config7 Sync Xfer N Advanced 464 StndXIO Config8 In Trq Limit N Advanced 465 Vdc Ref 7p to 5p 0 00 1 50 0 5...

Page 271: ...34 PLC Inp Link C2 0 779 0 N Basic 535 PLC Inp Link D1 0 779 0 N Basic 536 PLC Inp Link D2 0 779 0 N Basic 537 PLC Out Link A1 0 779 0 N Basic 538 PLC Out Link A2 0 779 0 N Basic 539 PLC Out Link B1 0 779 0 N Basic 540 PLC Out Link B2 0 779 0 N Basic 541 PLC Out Link C1 0 779 0 N Basic 542 PLC Out Link C2 0 779 0 N Basic 543 PLC Out Link D1 0 779 0 N Basic 544 PLC Out Link D2 0 779 0 N Basic 550 M...

Page 272: ...c DvcGat SeqnC 0 65535 Y Service 627 Rec DvcDiag FbkA 0 65535 Y Service 628 Rec DvcDiag FbkB 0 65535 Y Service 629 Rec DvcDiag FbkC 0 65535 Y Service 630 Speed Pot Vmin 10 00 10 00 0 00 V N Service 631 Speed Pot Vmax 10 00 10 00 10 00 V N Service 632 Anlg Inp1 Vmin 10 00 10 00 0 00 V N Service 633 Anlg Inp1 Vmax 10 00 10 00 10 00 V N Service 634 Anlg Inp2 Vmin 10 00 10 00 0 00 V N Service 635 Angl...

Page 273: ...Harmonic Voltage 0 000 32 767 pu Y Service 684 BusTransient Trp 0 000 32 767 pu Y Service 686 XIO Logix IO Unassigned N Advanced 687 Logix Inputs Y Service 688 Logix Outputs Y Service 689 Scope Trigger 0 1 Y Service 692 Mtr Power Factor 0 00 1 00 Y Service 693 Lm Regen 0 50 2 00 1 00 N Service 694 Lm Noload FlxMin 0 50 2 00 1 00 N Service 695 Lm Noload FlxMax 0 50 2 00 1 00 N Service 696 Rec Input...

Page 274: ...0 4 00 1 50 N Advanced 748 Pwr Lmt Braking 0 00 4 00 1 50 N Advanced 749 Speed Cmd Loss Fault N Basic 750 ESP Cable Resis 0 000 65 535 0 000 ohms N Service 751 Drv Application ID Fan N Basic 753 Input Power 15000 15000 kW Y Service 756 Idc 3 Pulse 0 000 10 000 pu Y Service 757 Idc 5 Pulse 0 000 10 000 pu Y Service 758 PD Warning Y Service 759 PD Wrn Mask 1111111111111111 N Service 760 ESP Surface ...

Page 275: ... 212 Autotune Idc BW 47 210 Autotune Idc Cmd 47 211 Autotune Idc Stp 47 223 Autotune Inertia 46 216 Autotune Isd Stp 48 217 Autotune L Input 45 221 Autotune L Magn 46 No ParameterName Page 220 Autotune LLeakge 45 224 Autotune Lmd 46 325 Autotune Lmq 47 219 Autotune RStator 45 209 Autotune Select 44 213 Autotune Spd Cmd 48 218 Autotune T DCLnk 45 222 Autotune T Rotor 46 215 Autotune Trq Stp 48 377 ...

Page 276: ...s 183 728 Drive4 Status 184 729 Drive5 Status 184 730 Drive6 Status 185 731 Drive7 Status 185 745 Drives in System 179 751 Drv Application 190 No ParameterName Page 394 Drv Fault1 Mask 87 395 Drv Fault2 Mask 87 396 Drv Fault3 Mask 88 562 Drv Fault4 Mask 88 563 Drv Fault5 Mask 89 8 Drv Fault6 Mask 89 164 Drv OvrLoad Dly 113 269 Drv OvrLoad Min 113 163 Drv OvrLoad Trp 113 270 Drv OvrLoad Wrn 112 772...

Page 277: ...33 1 Input Ctctr Cfg 26 140 Input Impedance 70 753 Input Power 165 440 InputProt1 Class 80 No ParameterName Page 444 InputProt2 Class 81 643 Inv DCLink Volt 3 268 Inv Dvc Diag Dly 117 608 Inv DvcDiag FbkA 172 609 Inv DvcDiag FbkB 173 618 Inv DvcDiag FbkC 173 584 Inv DvcGat Seqn 172 312 Inv Flux CurCmd 76 591 Inv Gating Test 28 252 Inv HSink Temp C 5 253 Inv HSink Temp F 5 761 Inv Output Volt 4 194...

Page 278: ... Current pu 4 369 Motor Fault1 101 128 Motor Filter Cap 32 78 Motor Flux Time 78 619 Motor Flux Unbal 23 550 Motor Overload 21 364 Motor Power 165 No ParameterName Page 443 Motor Prot Class 81 487 Motor Speed Hz 164 363 Motor Speed RPM 164 30 Motor Type 43 362 Motor Voltage 164 554 Motor Voltage pu 4 373 Motor Warning1 104 346 Mtr AirGap Power 50 345 Mtr AirGap Trq 50 214 Mtr CurUnbal Dly 123 208 ...

Page 279: ...rocess Var Eng 191 357 Process Variable 190 36 Profile Mask 133 37 Profile Owner 137 662 Provide Full Ref 198 661 Provide Zero Ref 197 No ParameterName Page 432 Pump Duty Cycle 174 748 Pwr Lmt Braking 74 747 Pwr Lmt Motoring 74 R 129 R Stator 54 777 RNeut OvrCurDly 115 776 RNeut OvrCurTrp 115 775 RNeut OvrLoadDly 115 774 RNeut OvrLoadTrp 115 681 RNeut Pwr Rating 39 682 RNeutral OvrLoad 21 73 Ramp ...

Page 280: ...PID 56 47 SpdCmd Pot 56 81 SpdReg Bandwidth 62 99 Special Features 27 749 Speed Cmd Loss 25 290 Speed Cmd Max 57 No ParameterName Page 293 Speed Cmd Min 57 277 Speed Command 55 276 Speed Command In 55 472 Speed Error 60 89 Speed Fbk Mode 62 289 Speed Feedback 60 631 Speed Pot Vmax 143 630 Speed Pot Vmin 142 7 Speed Ref Select 25 88 Speed Ref Step 62 278 Speed Reference 60 243 Start Mask 132 387 St...

Page 281: ...SensrLss 72 641 TrqCmd0 Tach 74 87 TrqCmd1 SensrLss 72 441 TxReacOvrTmpClss 80 V 379 Vdc Ref 5p to 3p 170 465 Vdc Ref 7p to 5p 170 326 Vdc Reference 68 No ParameterName Page W 700 Warning Output 23 712 Write Mask Act 177 711 Write Mask Cfg 177 X 596 XIO Adaptr Loss 107 594 XIO Config Errs 154 593 XIO Ext Faults 155 64 XIO Liquid Cool 155 686 XIO Logix IO 156 592 XIO Standard IO 155 ...

Page 282: ...2 238 Alphabetical Index 7000 TD002A EN P September 2007 This page is intentionally left blank ...

Page 283: ... Pot 56 48 SpdCmd Anlg Inp1 56 49 Skip Speed 1 67 50 Skip Speed 2 67 51 Skip Speed 3 67 52 Liquid Inputs 152 53 Skip Speed Band1 66 No ParameterName Page 54 Skip Speed Band2 66 55 Skip Speed Band3 67 56 SpdCmd Anlg Inp2 56 57 Field Current 77 58 SpdCmd DPI 56 59 SpdCmd PID 56 60 Coast Speed 26 61 Total Accel Time 61 62 Total Decel Time 61 63 Inertia Type 61 64 XIO Liquid Cool 155 65 Accel Time 1 6...

Page 284: ...5 161 Line OvrCur Trp 110 162 Line OvrCur Dly 110 163 Drv OvrLoad Trp 113 164 Drv OvrLoad Dly 113 No ParameterName Page 165 Line OvrVolt Trp 110 166 Line OvrVolt Dly 110 167 Line UndVolt Lvl 112 168 Line UndVolt Dly 112 169 DCLnk OvrCur Trp 109 170 DCLnk OvrCur Dly 109 171 Gnd OvrCur Trp 114 172 Gnd OvrCur Dly 114 173 Rec OvrVolt Trp 110 174 Rec OvrVolt Dly 111 175 DPI Loss Mask 94 176 Drive Model...

Page 285: ...78 Speed Reference 60 279 Drive Fault1 98 280 Drive Fault2 99 281 Drive Fault3 99 282 Drive Warning1 102 284 HECS Ratio DCLnk 37 No ParameterName Page 285 HECS Brden DCLnk 37 287 Ctrl Pwr Fault 105 288 Ctrl Pwr Warning 106 289 Speed Feedback 60 290 Speed Cmd Max 57 291 Torque Reference 71 292 MtrTorque CurCmd 60 293 Speed Cmd Min 57 294 InvTorque CurCmd 60 295 Inv Pulse Number 169 296 Lmq 55 297 S...

Page 286: ... ExtFault11 Class 85 413 ExtFault12 Class 85 414 ExtFault13 Class 85 415 ExtFault14 Class 85 416 ExtFault15 Class 86 No ParameterName Page 417 ExtFault16 Class 86 418 Lmd 55 420 DvcDiag Flt Mask 95 421 RunTime Input 150 422 StndXIO Output 150 423 Drv Wrn3 Mask 91 427 OptXIO Output 152 428 Bypass VoltUnbal 21 429 External Warning 98 431 StndXIO FltInput 151 432 Pump Duty Cycle 174 433 Stnd XIO Faul...

Page 287: ...rp 113 588 LineNeutVoltDly 114 589 LineNeutral Volt 6 590 Rec Gating Test 28 591 Inv Gating Test 28 592 XIO Standard IO 155 No ParameterName Page 593 XIO Ext Faults 155 594 XIO Config Errs 154 596 XIO Adaptr Loss 107 597 Parameter Error 24 608 Inv DvcDiag FbkA 172 609 Inv DvcDiag FbkB 173 610 Master VoltUnbal 21 611 Slave1 VoltUnbal 22 612 Slave2 VoltUnbal 22 613 Master Cur Unbal 22 614 Slave1 Cur...

Page 288: ...63 715 Logix Register B 164 716 Drive ID 178 717 Powerup Config 178 718 Master Mask 178 719 Acting Master ID 179 720 PD Fault Word 180 721 PD Warning Word 181 No ParameterName Page 722 PD Flags 180 723 PD Status 181 724 Drive0 Status 182 725 Drive1 Status 182 726 Drive2 Status 183 727 Drive3 Status 183 728 Drive4 Status 184 729 Drive5 Status 184 730 Drive6 Status 185 731 Drive7 Status 185 732 Mast...

Page 289: ... 7 xxx Documenting Shutdowns All faults warnings or messages displayed on the Operator Interface should be thoroughly documented by the user prior to resetting those messages This will assist maintenance personnel in correcting problems and ensuring they do not recur ...

Page 290: ...Per Unit DPI Drive Peripheral Interface PWM Pulse Width Modulation DrvIn Drive Input Rect Rectifier ED Electrical Drawings Rot n Rotation Fbk Feedback SCB Signal Conditioning Board Flt Fault SCR Silicon Controlled Rectifier Fltr Filter SGCT Symmetrical Gate Commutated Thyristor FO Fiber Optic Slv Slave FOB Fiber Optic Interface Board Spd Speed FOI Fiber Optic Interface SPGD Self Powered Gate Drive...

Page 291: ...tional Replace the Power Supply if required Adapter 1 Loss 17 Adapter 2 Loss 18 Adapter 3 Loss 19 Adapter 4 Loss 20 Adapter 5 Loss 21 Adapter 6 Loss 22 There has been a loss of communication between the DPM and the DPI Adapter 1 6 Ensure that the Adapter is plugged in the ACB powered and working properly Cycle power to the drive if necessary Cycle control power to the drive Change the Adapter and ...

Page 292: ...as expected to be open Verify the isolation switch mechanical set up and the 120V wiring to the ACB Depending on the Operating Mode of the drive ensure that the switch is in the proper position Bypass IsoSwOpen 172 The bypass isolation switch is open when it was expected to be closed Verify the isolation switch mechanical set up and the 120V wiring to the ACB Depending on the Operating Mode of the...

Page 293: ...fy supply voltage to differential pressure transducer and confirm output is stable ConductivityHigh C Frame Only 68 The measured coolant conductivity is greater than 2 μS cm3 Verify that no foreign debris has entered the system iron piping non deionized water etc Wash the mesh filters Change the de ionizing cartridge and run the system verifying that the conductivity is decreasing Control 5V Loss ...

Page 294: ...the trip setting in P 483 Ensure that the heat exchanger fans are working properly and the room ambient is adequate for the drive operation Verify the heat exchanger fans are operating Verify that the thermostatic valve is fully opened Check that all valves are in the normal operating position Verify that the drive is operating within specified load and ambient conditions CoolantTemp Low C Frame O...

Page 295: ...re likely swapped For example the CT wiring for 2U has been switched with 2W If you have the CT Phs Alpha code the rectifier is firing with the wrong firing angle relative to the angle measured from the line current This can occur when the CTs on an 18 pulse rectifier are switched between master and slaves If you have the Cap CT Error code this only occurs for PWM rectifiers when energized and not...

Page 296: ...use of tube crimping Check flow switch for proper operation It may be required to disconnect cooling path and complete a check on the DC Link for blockages DClnk OvrCurrent 113 The DC Link current given by Idc Feedback P322 has exceeded the DC Link current trip settings P169 Verify the parameter settings of the drive Check the HECS and burden resistor Confirm stable operation of the drive and any ...

Page 297: ...load Min P269 as initial detection level The drive has detected an overload condition in the dc link indicated by Drive Overload P551 Transient Loading Check torque limit and overload settings and compare loading to torque settings and trip settings Open Burden Resistor Check Current feedback and check the burden resistors Verify the drive sizing and that the overload parameters to meet the load r...

Page 298: ...dcHECSConnector 191 The drive has detected that the Idc HECS connector J7 is not connected properly Turn off the control power and verify that connector and the interlock are in place IGDPS 56V Loss 53 The drive has detected a loss of the 56V dc voltage feeding the IGDPS Check connections the DC output of the AC DC converter and the input voltage to the IGDPS Replace the power supply if required I...

Page 299: ...ontrol room is not below 2 C 35 6 F Verify power to the TFB There could be a mechanical problem with the temperature sensor or with the cable feeding the signal back to the TFB Swap with the rectifier hardware to identify the bad component InvHSnk OvrTemp 178 The temperature detection on the Inverter Heatsink connected to Channel A fiber optic receiver RX7 on FOI M A has exceeded Inverter Heatsink...

Page 300: ... in the proper position Depending on the mode of operation Normal System Test Open Circuit Test DC Current Test or Open Loop there are specific states for all the possible system isolation switches Refer to the description of the Parameter 141 Hardware Options1 Ensure the isolation switches are in the proper position Verify wiring feedback Verify isolation switch mechanical auxiliary setup READ AS...

Page 301: ...in Diagnostic group Cycle Control Power to see if the Fault remains and Replace ACB if necessary Check with multimter the DC offset on the circuit when this fault is present The feedbacks that cause this fault can be determined by looking at parameter P96 and P251 under Diagnostic Group InvA2D Convrsion 189 This fault indicates that the analog to digital converters on the ACB were not able to comp...

Page 302: ...and opened the AC input to the standard XIO Verify operating conditions ambient altitude current levels ventilation and fans cooling oil and verify that the Rectifier Transformer Reactor is within ratings Check the 120V signal through the thermal switch Verify that it is not a faulty switch Check the XIO board inputs and parameter status bits Determine through elimination whether there is a faulty...

Page 303: ...Line Overcurrent Trip P161 for the duration set in Line Overcurrent Delay P162 CHECK FOR SHORTED SCRs DO NOT ATTEMPT TO RESET THIS FAULT UNTIL YOU HAVE VERIFIED THE SCRS ARE NOT SHORTED Investigate Possible damage to the input isolation transformer if there have been several aborted starts with Line OC faults Verify that the drive sizing is not too small for the Rated Motor Current Verify Paramete...

Page 304: ...P272 CHECK TSN FUSING Verify the VSB connections and tap settings and check resistance of VSB board Megger board to confirm integrity Check actual voltage values on the Operator Interface terminal for each bridge and the total line voltage Check for possible source voltage supply problems Use Multimeter and Oscilloscope to check voltages on the drive voltage test points Motor Current UB 100 The me...

Page 305: ... settings Current regulator in limit check line voltage and Alpha line while running Motor OvrLoad 101 A Motor Overload condition has been detected where the overload condition is calculated using I Stator P340 and an algorithm based on Motor Overload Trip P179 as the absolute trip level Motor Overload Delay P180 as the base trip delay and Motor Overload Min P351 as the point where the overload ca...

Page 306: ...as been entered for an induction motor Check the name plate data Motor RPM cannot be the synchronous RPM Enter the correct data and cycle control power This fault can not be reset until correct slip is programmed If the motor nameplate shows synchronous rpm then verify what the rated slip rpm is subtract the slip rpm from synchronous rpm Motor Stall 103 The drive has detected a motor stall conditi...

Page 307: ...put Ctctr 169 This fault is specifically used for Open Circuit Test Mode which demands that an Output Contactor be specified in IsoSw Ctctr Cfg P192 If the contactor is not specified you will get this fault in Open Circuit Test Mode This is to help avoid inexperienced people putting the drive in open circuit test mode without actually open circuiting the output with either a contactor or by discon...

Page 308: ...og feedback channels is high The offending channels are indicated by parameters RecAnlg SelfTst1 RecAnlg SelfTst2 and RecAnlg SelfTst3 in Diagnostic group Check with multimter the DC offset on the circuit when this fault is present The feedbacks that cause this fault can be determined by looking at parameter P473 P474 and P494 under Diagnostic Group Cycle Control Power to see if the Fault conditio...

Page 309: ...temperature offline ambient for accuracy RecHSnk Sensor 149 The drive has detected while not running a missing temperature sensor connected to the TFB on the rectifier heatsink A missing sensor can result in either a Fiber Optic Loss fault or a Sensor fault because a missing sensor can be interpreted as either 0 C or over 100 C and both are unrealistic values RecChB Sensor 153 Not normally used Th...

Page 310: ... P108 Verify the CTs burden resistors and connections on the ACB Investigate the incoming source voltage for unbalance Slave2 CurUnbal 125 The level of unbalance in the input voltage of the Slave 2 Bridge displayed in Slave2 Cur Unbal P615 has exceeded the value of the trip settings P108 Verify the CTs burden resistors and connections on the ACB Investigate the incoming source voltage for unbalanc...

Page 311: ...nalog input IFM board Ensure that all connections are secure device is powered and operating correctly Ensure that the communication device is powered Verify the light status and ensure the communicating device is operating properly Verify the customer network is properly communicated with the device Check ACB LED status Cycle control power to the drive Change the Adapter and or ACB if all attempt...

Page 312: ...ine 258 U4A Offline 249 U4B Offline 255 U4C Offline 261 V3A Offline 248 V3B Offline 254 V3C Offline 260 V6A Offline 251 V6B Offline 257 V6C Offline 263 W2A Offline 247 W2B Offline 253 W2C Offline 259 W5A Offline 250 W5B Offline 256 W5C Offline 262 INVERTER SGCT FAULT This fault will only occur during the initial contactor closure and the diagnostic sequence after a start command The inverter monit...

Page 313: ...e devices Verify the associated 20V power supply is powered and active Verify all the power connections to the SCGT firing card are seated properly U1A Gating Loss 228 U1B Gating Loss 234 U1C Gating Loss 240 U4A Gating Loss 231 U4B Gating Loss 237 U4C Gating Loss 243 V3A Gating Loss 230 V3B Gating Loss 236 V3C Gating Loss 242 V6A Gating Loss 233 V6B Gating Loss 239 V6C Gating Loss 245 W2A Gating L...

Page 314: ...mplete a Gating Test mode check on the devices Verify the associated 20V power supply is powered and active Verify all the power connections to the SCGT firing card are seated properly For nuisance faults contact the factory about extending the Diagnostic Delay 2U1A Offline 318 2U1B Offline 324 2U1C Offline 330 2U4A Offline 321 2U4B Offline 327 2U4C Offline 333 2V3A Offline 320 2V3B Offline 326 2V...

Page 315: ...at the feedback fiber optic cable is not plugged in or has been damaged 2U1A Gating Loss 300 2U1B Gating Loss 306 2U1C Gating Loss 312 2U4A Gating Loss 303 2U4B Gating Loss 309 2U4C Gating Loss 315 2V3A Gating Loss 302 2V3B Gating Loss 308 2V3C Gating Loss 314 2V6A Gating Loss 305 2V6B Gating Loss 311 2V6C Gating Loss 317 2W2A Gating Loss 301 2W2B Gating Loss 307 2W2C Gating Loss 313 2W5A Gating L...

Page 316: ...to change the number of consecutive firings to eliminate nuisance faults It will still poll 3 times before and after each firing but will now require the condition to exist for the number of consecutive firings set in the Diagnostic Delay parameter for a fault to occur The firmware now completes a diagnostics sequence immediately after any drive reset with the goal of detecting faults before any d...

Page 317: ...pen 438 4U4C OfflineOpen 441 4V3C OfflineOpen 440 4V6C OfflineOpen 443 4W2C OfflineOpen 439 4W5C OfflineOpen 442 6P or 18P SCR RECTIFIER FAULT Offline Open Circuit For SCR rectifiers this fault will occur after the initial contact closure or during the diagnostic sequence after a start command After the Short Circuit test described below the drive fires each device and verifies that the feedback f...

Page 318: ...452 4V6C OfflineShrt 455 4W2C OfflineShrt 451 4W5C OfflineShrt 454 6P or 18P SCR RECTIFIER FAULT Offline Short Circuit For SCR rectifiers this fault will occur after the initial contact closure or during the diagnostic sequence after a start command This is the first test on the rectifier When all devices blocking the feedback from the devices should toggle from open to short to open every time th...

Page 319: ...pen 415 4W5C OnlineOpen 418 6P or 18P SCR RECTIFIER FAULT Online Open Circuit For SCR rectifiers this fault will occur during operation After a firing signal is sent to a device the drive monitors the feedback status to ensure the voltage drops to zero across that device indicating it has been turned on If the feedback does not drop to zero before approximately 30 50 µsec the drive will assume the...

Page 320: ... samples of the voltage across that device This is because the notching on the line could cause individual readings to be low If they are all low the device is assumed to be short circuited and a fault occurs There is also a parameter called Rectifier Device Diagnostic Delay P266 which allows you to change the number of consecutive firings to eliminate nuisance faults It will still check 5 times b...

Page 321: ...LED status Cycle control power to the drive Change the adapter if all attempts to restore communication fail AIn1 Calib Error 224 AIn2 Calib Error 225 AIn3 Calib Error 226 The analog input supplied was outside of the allowable range of 4 20 mA during calibration Recalibrate with the proper range Verify the calibration of Analog inputs Ambient FbrOptic 221 The drive has detected a missing temperatu...

Page 322: ...ired properly and powered Verify that there is control power to the contactor Verify the associated ACB I O Verify that the Holding Coil or Closing Coil is not shorted Review Contactor control wiring These warnings may also occur during the autorestart feature as the loss of power may also result in the inability to hold in the contactor during the outage Bypass IsoSwOpen 192 The bypass contactor ...

Page 323: ...s VoltUnbal 143 The measured unbalance in the Bypass Voltage has exceeded the trip setting P271 Synchronous transfer has been disabled Verify the VSB connections and tap settings and check resistance of VSB board Megger board to confirm integrity Check for possible source voltage supply problems Use Multimeter and Oscilloscope to check voltages on the drive voltage test points ConductivityHigh C F...

Page 324: ... the cause of the Fan 1 loss OL damaged relay Verify Fan 2 is operating with the proper current levels At the next possible shutdown reset the warnings and Fan 1 can be run again Convrtr Fan2Loss 209 Drives with a Redundant Fan P141 will give this warning if Fan 2 is running there were no problems with Fan 1 and Fan 2 is lost Fan 1 will start and the drive will continue running Investigate the cau...

Page 325: ...mperature is adequate for the drive operation Ctrl5V Redundant 118 5V redundant output of the DC DC converter has failed Verify the output from the alarm signal is wired correctly Check the 5V rail connections Replace Power Supply when possible DCLnk OvrTemp 76 There is a thermal switch in each DC Link winding and they are connected in series The thermal switch in the DC Link inductor has detected...

Page 326: ... and that the overload parameters to meet the load requirements Verify HECS feedback and burden resistors Drv Maintenance 212 Drive maintenance is due Contact the factory NOT USED Drv in Test Mode 59 The drive operating mode P4 is programmed in test mode Gate System DC Current Open Circuit or Open Loop when intiated for Autotune test Place drive back in Normal mode before autotune Place drive back...

Page 327: ...r warning depending on configuration of InputProt1 Class P440 See associated Fault Description Also check the 120V wiring and the XIO card Input Prot n 2 78 Standard External Fault Warning Input included alllowing the end user to install a second protective relay IE Input Feed Protection Relay auxiliary contact that can activate a drive fault or warning depending on configuration of InputProt2 Cla...

Page 328: ...ve was running it detected the loss of the main cooling fan in the isolation transformer cabinet IsoTx Fan2 Ctctr 203 Isolation Transformer Fan 2 contactor This warning indicates that while the drive was running it detected the loss of the redundant cooling fan in the isolation transformer cabinet Isolation transformer Fan status is NOT HIGH while the drive asked the contactor to be closed This wa...

Page 329: ...e detected the loss of Fan 2 and starts Fan 1 Investigate Fan 2 loss and verify Fan 1 operation Reset warning at next shutdown and Fan 2 will start running Isolation transformer Fan status is high while it should be low Investigate the control circuit for isolation transformer Fan Check the wiring at XIO for fan status L Input Low 64 Indicates that the Autotune L Input P217 measured was less than ...

Page 330: ...g wiring feedback to ACB mech auxiliary setup Input IsoSwClsd 193 The input isolation switch is closed when it is expected to be open The switch should be open in System and Gate Test Ensure proper positioning wiring feedback to ACB mech auxiliary setup In DC Current test modes the isolation switches are expected to be closed for DC Current test although only the input contactor is required the te...

Page 331: ...s connected to the drive either directly or through an output contactor Inspect the VSB for possible damage This warning occurs when drive is not gating It may be when motor is coasting This is drive output V Surface voltage terminology used in ESP application The protection uses P 193 setting but drive calculates the motor filter cap voltage Make sure there is no open circuit at the drive output ...

Page 332: ...on the input voltage This is designed to be a faster method of detecting an undervoltage The drive responds to this warning as it does to a Master UV warning Verify the VSB connections and tap settings and check resistance of VSB board Megger board to confirm integrity Check TSN fusing Check actual voltage values on the Terminal for each bridge and the total line voltage Check for possible source ...

Page 333: ...imeter and Oscilloscope to check voltages on the drive test points Motor Cap Range 137 The calculated per unit value of the Motor Filter Capacitor P128 based on the values entered for Motor Capacitor kVAR P20 Motor Capacitor Volts P21 and Motor Capacitor Frequency P28 is outside of the normal range of 0 26 0 55 pu Verify capacitor nameplate data and compare with information entered in drive for dr...

Page 334: ...ates that there is no output contactor programmed in the drive Verify the parameter settings and ensure that the output of the drive is truly open circuited If there truly is no Output Contactor in the system then you can mask the fault Then there will be a No OP Ctctr warning and you can continue with the test ENSURE THE OUTPUT OF THE DRIVE IS TRULY OPEN CIRCUITED If there is no output contactor ...

Page 335: ...pected to be open The switch should be open in System Gate and Open Circuit Test Ensure proper positioning wiring feedback to ACB mech auxiliary setup Output IsoSwOpen 191 The output isolation switch is open when it is expected to be closed The switch should be closed in Normal DC current test and Open Loop modes Ensure proper positioning wiring feedback to ACB mech auxiliary setup In DC Current t...

Page 336: ... signals Verify the Pump O L settings and conditions Verify the Pump Control Relay status and auxiliary contact signals Queues Cleared 100 This means that the drive had to clear the fault and warning queues after an upgrade of the firmware No action is required R Stator High 61 Autotune R stator P219 measured during the autotune test was higher than 0 50 pu indicating the presence of extremely lon...

Page 337: ...values RecChB OvrTemp 163 Not Normally Used The temperature detection on a Rectifier Heatsink The drive has detected that the temperature feedback from the optional temperature board has reached the warning level Confirm actual temperature in parameters is not higher than the warning value If so investigate the conditions of the drive ambient loading elevation ventilation filter status heatsink cl...

Page 338: ...curate Verify the input line voltage and the load conditions Raise the torque limits if necessary and repeat tuning Slave 0 7 Comm 128 135 Slave 0 7 DAN Communication Loss Master only This warning is for parallel drives only and indicates on the master drive that the Slave drive has stopped communication in the link Slave is Off line Check for communication between master and slave drives Slave1 U...

Page 339: ...to the drive Some time the adapter may not get power prior to drive board the drive may detect speed command loss Read DESCRIPTION Stack Depth 175 Stack size is now greater then the half allocated at initialization NOT USED Stnd IO Config 17 XIO Card assigned to Stnd IO is unsable for this purpose Select the proper slot compatible for usage Stnd IO conflict 18 Stnd IO XIO card has been re assigned...

Page 340: ...er Tachometer Select to None and verify the parameter Tachometer Feedback Line or Motor shows the reverse speed Reverse the tachometer channels See Description as well Tach Loss 147 The error between tach feedback and estimated speed from motor flux is more than 2Hz Tach Loss Trip P235 Drive will continue to run in Sensorless mode Verify tach feedback wiring 15Vdc supply Also ensure the stability ...

Page 341: ... is low This is not very useful as the UPS battery low occurs at the point where the UPS can no longer run and a fault is initiated UPS Failed 116 The UPS has had an internal failure This is a warning because we do not want a signal wiring error to fault the drive We are relying on the subsequent power supply faults to protect the drive Investigate the cause for the UPS failure Check batteries Ver...

Page 342: ...n attempt to re establish communications Check all connections between the Customer Interface Board and the jumpers between individual adapters Verify the status of all XIO adapters by comparing the LED status to the table in the manual XIO Power Loss 117 The 24V input to the XIO boards from the ACB has dropped below 22 8V Check DC DC converter output to the board Verify DC DC power supply output ...

Page 343: ... 1 drives the drive will attempt to run at a load speed combination that does not exceed the voltage rating of the remaining devices U1A Online 232 U1B Online 238 U1C Online 244 U4A Online 235 U4B Online 241 U4C Online 247 V3A Online 234 V3B Online 240 V3C Online 246 V6A Online 237 V6B Online 243 V6C Online 249 W2A Online 233 W2B Online 239 W2C Online 245 W5A Online 236 W5B Online 242 W5C Online 2...

Page 344: ...N 1 operation on the rectifier since we can not control the line voltage 2U1A Online 268 2U1B Online 274 2U1C Online 280 2U4A Online 271 2U4B Online 277 2U4C Online 283 2V3A Online 270 2V3B Online 276 2V3C Online 282 2V6A Online 273 2V6B Online 279 2V6C Online 285 2W2A Online 269 2W2B Online 275 2W2C Online 281 2W5A Online 272 2W5B Online 278 2W5C Online 284 PWM RECTIFIER SGCT WARNING This warning...

Page 345: ... You can not have N 1 operation on the rectifier since we can not control the line voltage 2U1A OnlineShrt 304 2U1B OnlineShrt 310 2U1C OnlineShrt 316 2U4A OnlineShrt 307 2U4B OnlineShrt 313 2U4C OnlineShrt 319 2V3A OnlineShrt 306 2V3B OnlineShrt 312 2V3C OnlineShrt 318 2V6A OnlineShrt 309 2V6B OnlineShrt 315 2V6C OnlineShrt 321 2W2A OnlineShrt 305 2W2B OnlineShrt 311 2W2C OnlineShrt 317 2W5A Onli...

Page 346: ...3 58 Troubleshooting 7000 TD002A EN P September 2007 ...

Page 347: ... 0 Drive is at speed 5 Decelerating 1 Drive is decelerating to commanded speed 0 Drive is at speed or stopped 6 At Speed 1 Drive has reached the commanded speed 7 On Bypass 1 Motor is on bypass 0 Motor connected to Drive 8 Reverse Disabled 1 The reverse function is disabled 9 Drive Fault 1 Drive has faulted 10 Drive Warning 1 Drive has encountered a warning 11 Local Lock 1 A DPI or XIO has local c...

Page 348: ...tion 1 1 Not Used 0 Remote All adapters can control the drive Full multiplexed control 8 DPI Local Remote Profile 1 Local Only the adapter that has been granted permission has control of the Drive Includes XIO Front Panel Selector Switch 0 0 No Command 0 1 Transfer to Line 1 0 Transfer to Drive 10 9 Synchronous Transfer 1 1 Illegal 0 Accel 1 Default 11 Start Profile 1 Accel 2 Must be maintained un...

Page 349: ......

Page 350: ...ts 135 Dundas Street Cambridge ON N1R 5X1 Canada Tel 1 519 740 4100 Fax 1 519 623 8930 www ab com mvb Publication 7000 TD002A EN P September 2007 Copyright 2007 Rockwell Automation Inc All rights reserved Printed in Canada ...

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