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Robopac S6, Use And Maintenance Manual, Page: 60 / 94

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ROBOT S6

Check lubricant level.

Do not top-up and/or replace the lubricant in reduction gears and gearmotors lubricated for

life.

Keep to the recommended lubrication frequency to get top machine performances and a longer

operating life.

Use lubricants (oils or grease) recommended by the manufacturer or with similar chemical-

physical features.

7.4. LUBRICANTS TABLE

The table below specifies the lubricants recommended by the Manufacturer for each component and/or area of

the machine.

Use lubricants (oils or grease) recommended by the manufacturer or with similar chemical-

physical features.

Lubricant specifications

Type of lubricant

Name

Parts to be lubricated

Mineral oil

23°C / 50°C - 320 CST 40°C

MELLANA OIL 320 IP

SPARTAN EP 320 ESSO

BLASIA 320 AGIP

MOBILGEAR 632 MOBIL

OMALA EP 320 SHELL

ENERGOL GR-XP 320 BP

Gear motor

Mineral oil

32°C / 50°C - 460 CST 40°C

MELLANA OIL 460 IP

SPARTAN EP 460 ESSO

BLASIA 460 AGIP

MOBILGEAR 634 MOBIL

OMALA EP 460 SHELL

ENERGOL GR-XP 460 BP

Worm gear motor

Grease

TELESIA COMPOUND B IP

STRUCTOVIS P LIQUID KLUBER

TOTALCARTER SYOO TOTAL

Gear and worm gear motor

Synthetic oil

TELESIA OIL IP

SYNTHESO D 220 EP KLUBER

BLASIA S 220 AGIP

Gear and worm gear motor

Lithium grease

ALVANIA R2 SHELL

HL 2 ARAL

ENERGREASE LS2 BP

BEACON 2 ESSO

MOBILIX MOBIL

Bearings with support

Synthetic oil

-5°C / +5°C VG 68 (SAE 20)

+5°C / +25°C VG 100 (SAE 30)

Spool carriage chain

|

Important

Do not mix oils of different makes and specifications.

60/94

Summary of Contents for S6

Page 1: ...ns Code 3709301826 1 Edition 0117 __________ SERIAL NUMBER __________ ____________________________________________________________________________________________________________ ATTENTION Read and understand these instructions before using the machine Keep this handbook for further consultation ROBOPAC S p A ...

Page 2: ...IAGE SPECIFICATIONS 3 2 OPERATING CYCLE AND WRAPPING MODES 3 2 1 RUNNING CYCLE 3 2 2 MODES OF WRAPPING 3 3 SAFETY DEVICE DESCRIPTIONS 3 4 DESCRIPTION OF THE ELECTRICAL DEVICES 3 5 DESCRIPTION OF ACCESSORIES ON REQUEST 3 6 TECHNICAL SPECIFICATIONS 3 6 1 MACHINE AND PALLET DIMENSIONS 3 6 2 TECHNICAL FEATURES 3 6 3 BATTERY CHARGER S P E 3 6 4 BATTERY CHARGER NORDELETTRONICA 3 7 COIL TECHNICAL SPECIFI...

Page 3: ... 6 9 PRODUCTION COUNTERS PALLETS SCREENSHOT 6 10 H M I SETTINGS SCREEN 6 11 PASSWORD MODIFICATION SCREENSHOT 6 12 PASSWORD INSERTION USER LOGIN SCREENSHOT 6 13 SERVICE SCREENSHOT 6 14 WRAPPING SCREEN WITH SPECIAL CYCLES 6 15 PROGRAMMING A NEW RECIPE 6 16 WRAPPING START AND STOP 6 17 FILM COIL FEEDING 6 18 ADJUSTING CUTTING 6 19 BATTERY CHARGING MODE 7 MAINTENANCE INFORMATION 7 1 MAINTENANCE INSTRU...

Page 4: ...ROBOT S6 10 4 BATTERY DOCUMENTATION ENERSYS 10 5 BATTERY DOCUMENTATION EXIDE 10 6 BATTERY DOCUMENTATION MIDAC 10 7 CE STATEMENT OF CONFORMITY 4 94 ...

Page 5: ... the need should arise In order to easily consult the specific topics of interest check the table of contents Some information may not correspond completely to the actual configuration of the machine delivered Any additional information does not affect the readability of the text and the safety level The manufacturer reserves the right to modify the contents of the manual without prior notice prov...

Page 6: ...tor A person authorised and chosen from those who have the requirements skills and information necessary for installation use and ordinary maintenance of the machine Maintenance technician A person authorised and chosen among those who have the requirements skills and information necessary to perform ordinary and extraordinary machine maintenance He is expected therefore to possess precise informa...

Page 7: ...Italian and English Manuals of installed commercial devices if necessary for machine use Instructions for unpacking and installation Quick start guide USB flash drive that contains the information listed Use and maintenance manual translated into various languages Spare parts catalogue Machine programming software Electrical wiring diagram 1 6 HOW TO READ THE DIRECTIONS FOR USE The handbook is div...

Page 8: ...ine must have acknowledged experience in the specific field The manufacturer is not responsible for any damage to the product delivered in the package during the wrapping and stabilisation and the following operation phases Non compliance with the instructions given may cause risks for safety and health of the persons and economic damages 2 2 SAFETY WARNINGS FOR HANDLING AND INSTALLATION The perso...

Page 9: ...nomic damages 2 4 SAFETY WARNINGS RELATED TO INCORRECT USE Read the next warnings carefully 2 4 1 INCORRECT USE THAT CAN BE REASONABLY EXPECTED The predictable incorrect use consists of the use of the machine different from the indications given in the manual that may stem from the easily predictable human behaviour The machine must be EXCLUSIVELY used in order to wrap and stabilise products conta...

Page 10: ...ithout shutting it down first in safety conditions DO NOT allow people to walk through or stand within the working area of the machine during the wrapping cycle 2 4 2 EMPLOYER OBLIGATIONS The operator must possess the required training and meet the suitable conditions for carrying out the activities in safety conditions The employer must inform the operator on the INCORRECT USES predictable and on...

Page 11: ...nt compliance with the safety requirements Enable all machine safety devices before performing any maintenance and regulation operations Delimitate the work area complying with the safety conditions as provided by the standards on workplace safety in order to minimise the risks The maintenance interventions in the areas that are not easily accessible or dangerous must be carried out after having e...

Page 12: ...ation also specifies the ambient conditions required for operation The following list specifies ambient conditions necessary to ensure correct electrical system function Ambient temperature must be between 5 C C and 40 C Relative humidity must be between 50 measured at 40 C and 90 measured at 20 C The installation area must not be subject to or contain sources of electromagnetic interference or ra...

Page 13: ...re the machine for use after the transportation phase G Information signal applied during transport Indicates how to remove the package from the machine H Information signal applied during transport Indicates column lifting conditions L Information signal indicates the lifting points with a fork device M Information sign it indicates the points where to attach the hooks of the lifting device N Ele...

Page 14: ...ROBOT S6 2 9 SURROUNDING AREAS The illustration depicts the perimeter work areas of the machine A Machine s operating area B Sorrounding area 14 94 ...

Page 15: ...tretchable film which can be readily found on sale The machine must be EXCLUSIVELY used in order to wrap and stabilise products contained in packs boxes containers for liquids etc having a regular shape or a shape that allows for stable palletising The packs that contain liquids or insubstantial materials must be suitable for the product and must be perfectly closed and tight in order to prevent a...

Page 16: ... driving wheel is locked the machine can be moved only over short distances using the small backup wheel G E Idle wheel It is installed in line with the driving wheel D G Backup wheel By turning the handwheel H the backup wheel allows detaching the locked driving wheel D from the ground in order to be able to move the machine over short distances M Tiller It is equipped with leading wheels L and i...

Page 17: ...ing Pre stretching is adjustable from control panel 0 400 3 2 OPERATING CYCLE AND WRAPPING MODES The figure below shows the operating cycle A brief description and illustration of the wrapping modes single and double are also provided 3 2 1 RUNNING CYCLE Phase 1 The Operator approaches the machine until the feeler wheel is in contact with the pallet then ties the end of the film to the pallet and ...

Page 18: ... pallet After performing a reinforcement winding at the top the wrapping process continues back to the bottom and stops after performing the closing winding 1 Start STOP Double wrapping with sheet feeder It starts at the base of the pallet with a series of stabilizing windings and temporarily stops at the top of the pallet After the protection sheet TOP has been put in place the Operator resumes t...

Page 19: ... Wrapping Start and Stop B Emergency stop push button it is used to stop with a voluntary action in case of imminent risk the organs of the machine that may pose a rick The control must stay locked until all the normal operating conditions have been restored Restore the normal operating conditions cut the film unlock the button and press the control to reset the machine When the roll holder carria...

Page 20: ... the stop of the machine movement when the bumper impacts against an obstacle G Carriage limit stop microswitch activates when the reelcarriage reaches the minimumand maximum wrappingheight H Photocell detects the presenceand the height of the loadto be wrapped L Electro magnetic clutch it activates and deactivates the prestretch roller to keep film tightening constant Information valid only for r...

Page 21: ...surfaces Side guide masts increased permit wrapping heights up to 2400 mm 2800 mm and 3100 mm Double feeler wheel ø260 400 It is suitable for wrapping the pallets where the product protrudes from the outer perimeter in an irregular way Sensing arm with a larger wheel ø400 suitable for wrapping pallets whose product is not compact Film breakage sensor detects broken film and empty reel Lightened ru...

Page 22: ...ength A mm 1825 Machine width B mm 722 Machine width C with feeler wheel open mm 1183 Tiller height H mm 984 FxG Pallet dimensions mm 800 Standard version Pallet height E mm 2200 Max machine height D E max 2200 mm 2580 2630 2630 2805 Sliding column max height L E max 2200 mm 2556 Optional version Pallet height E mm mm mm 2400 2800 3100 Max machine height D E max 2400 mm 2780 2830 2830 3005 E max 2...

Page 23: ...ating temperature C 5 40 2 7 5 m min with reel height 750 mm 3 6 3 BATTERY CHARGER S P E Description Units of measurement FRD FR PDS PVS Supply voltage Vac 100 240 10 1Ph Electrical supply frequency Hz 50 60 Installed power kW 0 3 Absorption A 4 100 V 1 7 240 V 0 4 kW battery charger for rapid charging 4 3 A 100 V battery charger for rapid charging 1 8 A 240 V battery charger for rapid charging 3 ...

Page 24: ...l height H mm 500 Internal diameter d mm 76 Max weight kg 20 Install the roll holder shaft provided as an optional 3 8 NOISE LEVEL The noise levels were measured in compliance with the standards ISO 4871 ISO 11201 Description Measured level of A weighted emission sound pressure in the operator position LpA Functioning in working conditions 66 5 dB A i Caution Warning Prolonged exposure over 80 dB ...

Page 25: ...not unpleasantly high low from the point of view of the operator A sufficient lighting in order that a pleasant relaxing working environment is created for the operator a boundary area that must be left around the machine for safety rea sons See surrounding areas a flat surface steady and without vibrations with adequate weight supporting capacity also in consideration of the palletised loads to b...

Page 26: ...for UNSPECIFIED PURPOSES and assess the possible RESIDUAL RISKS 4 2 PACKAGING AND UNPACKING The packing is realised keeping the overall dimensions low also in consideration of the transport chosen To facilitate transport shipping can be performed with some components disassembled and appropriately protected and packaged Some parts especially electric equipment are protected with anti moisture nylo...

Page 27: ...sport also according to the destination can be performed by different vehicles The diagram represents the most popular solutions Important Transport the machine suitable means of adequate capacity Make sure the machine and its components are properly fastened to the transport mean 27 94 ...

Page 28: ... in position 2 Remove the support B 3 Lift the column C 4 Tighten the clamping screws D E 5 Tighten the fixing screws F ofthe hinge 6 Release the lifting device 4 4 2 INSTALLATION WITH HORIZONTAL COLUMN 1 Connect lifting device to eyebolt A and lift column C 2 Tighten the clamping screws D E 3 Tighten the fixing screws F ofthe hinge 4 Release the lifting device 28 94 ...

Page 29: ... and bring it close to the column then secure it with thescrews H 7 Remove casings L 8 Connect the electric connectorsto the terminal board of theroll holder carriage 9 Reassemble body cover L 4 4 3 INSTALLATION OF THE WHEEL FEELER AND TILLER 1 Lift and take out the rudder M from the machine 29 94 ...

Page 30: ...ROBOT S6 2 Turn the rudder M connect the connectors R and insert it into the machine s support 3 Lift the rudder M and fix it with the screws N 30 94 ...

Page 31: ...ROBOT S6 4 Assemble the wheel feeler P and secure it with the screws Q Important To install the rudder and the feeler use the nuts and bolts supplied with the machine 31 94 ...

Page 32: ...UDDER WITH LIGHTENED STEERING WHEEL OPTIONAL 1 Repeat the operations mentioned in paragraph Installation of the feeler and of the rudder 2 Attach the rope S to the sheet metal T Important To lower the rudder V pull the handle U 32 94 ...

Page 33: ... machine for UNSPECIFIED PURPOSES and assess the possible RESIDUAL RISKS 5 2 ADJUSTING FILM STRETCH FRD type reel carriages 1 Use lever A to lock and unlockroller B 2 Adjust hand wheel C to regulatethe braking effect of the pre stretchroller B that determines film lengthening 5 3 FRD TYPE SPOOL CARRIAGE FORNET Adjust handwheels C D to regulate the braking effect of the prestretch rollers E F that ...

Page 34: ...pulley D 9 Remove the stopping ring H 10 Remove the gear L 11 Remove the stopping ring M 12 Remove the gear N 13 Loosen the screws and remove the small plate P from the gear N 14 Select the couple of gears L N relating to the pre stretch percentage involved see the table The table lists the pre stretch values obtainable with the relevant driving ratio Important Set the pre stretch depending on the...

Page 35: ...mns paying attention to assemble the belt on the pulley 24 Tighten screws E 25 Tension the belt through the tightener 26 Rotate manually the pre stretch rollers in both directions to completely adjust the coupling between the belt and the pulleys 27 Again check the tension of the belt and if needed strain it properly 28 Re assemble the casing A at the end of the operation 5 5 REEL CARRIAGE LIFTING...

Page 36: ...e locking nuts E 5 Using a thickness gauge B insert a spacer of 0 25 mm near the screw D 6 Adjust the distance C between the magnet and the flange using the screw D until you feel a slight resistance on the thickness gauge 7 Repeat the intervention near the other screws 8 Using a thickness gauge try to insert between the magnet and the flange at the screws D a spacer of 0 3 mm The intervention is ...

Page 37: ...s 5 8 ADJUSTING THE HEIGHT OF THE SENSING ARM WHEEL Pull knob A adjust the height of wheel C by means of knob B then release knob A ensuring that the pin correctly inserts in one of the holes To further increase the wheel height disassemble knob B remove the nut of wheel C and then reassemble the components on the other side of the lever 5 9 FEELER THRUST ADJUSTMENT Proceed as indicated 37 94 ...

Page 38: ...he lever C from the tightener D 7 Put back the lever C 8 Lower the hood B 9 Raise the rudder A 5 9 2 LIGHTENED STEERING WHEEL OPTIONAL 1 Open the crank A 2 Turn the crank A clockwise to increase the thrust of the feeler C 3 Turn the crank A anti clockwise to decrease the thrust of the feeler C 4 Close the crank A The index B provides a visual indication of the thrust of the feeler 38 94 ...

Page 39: ...ed to stop with a voluntary action in case of imminent risk the organs of the machine that may pose a rick For further details consult the paragraph Description of safety devices B User interface it is used to set or modify the operating parameters of the machine For further details consult the paragraph Description of the user interface C Start cycle push button it is used to start the automatic ...

Page 40: ...pages 2 Manual handling screenshot The screen displays the controls to activate the handling in manual mode 3 Recipes screenshot The screenshot displays the controls to activate the desired recipe 4 Wrapping cycle screenshot The screenshot displays the controls to program the wrapping cycle 5 Screenshot GENERAL PARAMETERS The screenshot displays the controls to program the configuration parameters...

Page 41: ...ROBOT S6 The illustration shows the logic functional diagram of navigation modes 41 94 ...

Page 42: ...ROBOT S6 42 94 ...

Page 43: ...ored C Push button The activation of the control cancels the character selected D Buttons The activation of the control cancels a character at a time starting from the last on the right E Push button The activation of the control stores the value or the text entered F Push button The activation of the control performs the functions of the spacing bar 6 3 2 SCHEDULE WINDOW The window is displayed e...

Page 44: ...ogram the quantity of wrapping at the upper end of the pallet The number displayed indicates the value programmed F Push button used to program the quantity of reinforcement wrapping in the middle area of the pallet The number displayed indicates the value programmed G Push button used to program the quantity of wrapping at the base of the pallet The number displayed indicates the value programmed...

Page 45: ...larm message and an acoustic warning are produced S Tool bar The tool bar is displayed on all the screens and contains only the keys that can be activated The list shows the description of the elements push buttons icons Etc displayed in the area Push button used to display the Recipes screenshot The number displayed indicates the activated recipe Area displays the name of the activated recipe But...

Page 46: ...ling of the spool carriage in manual operation mode are displayed A Push button JOG used to activate the lifting of the trolley B Push button JOG used to activate the lowering of the trolley C Push button used to display the Home screenshot D Push button JOG used to activate the lifting of the creasing device E Push button JOG used to activate the lowering of the creasing device 46 94 ...

Page 47: ...s the preview of the pallet wrapping cycle selected D Push button when pressed you access the recipe copy screen E Button it is used to enable disable the MULTILEVEL CONTROL for each individual recipe F they are used to pass from page 1 to 2 and vice versa in the screen RECIPES 3 6 6 1 RECIPE COPY SCREEN A Push button press to change the starting recipe B Push button press to confirm the operation...

Page 48: ...key B it is possible to enable the page DOWNLOAD RECIPES By pressing the central key D all the Work recipes displayed are copied in the mass storage inserted in the USB port A Pressing the key C the page UPLOAD RECIPES is enabled By pressing the central key E the starting Recipe selected in the mass storage is transferred in the destination Recipe of the machine F Push button press to change the s...

Page 49: ...h button used to program the delay time of the stopping point of the spool carriage during lifting automatic or programmed stopping F Push button used to enable and disable the programming of the distance from the ground offset for wrapping start Blue background The function is enabled Gray background The function is disabled G Push button used to program the distance from the ground offset for wr...

Page 50: ...ON COUNTERS PALLETS SCREENSHOT The screenshot displays the controls to check the quantity of pallets made partial and total A Area displays the counter total of wrapping cycles carried out by the machine B Area displays the counter partial of wrapping cycles carried out by the machine C Push button used to reset the counter B The function is active only if the system is accessed as machine respons...

Page 51: ...stic signal of the display 6 11 PASSWORD MODIFICATION SCREENSHOT The screenshot displays the controls to modify the access password to the protected functions A Push button used to display the upper level screenshot B Area displays the characters entered C Numeric keypad D Push button used to confirm the characters entered The activation of the control is signalled by the animation on the icon G E...

Page 52: ...l bar Turn off and turn on the machine again E Push button used to cancel the wrong characters entered 6 13 SERVICE SCREENSHOT The screenshot is only reserved to the Manufacturer s Support Service to perform the diagnostics and the basic programming A Button It is used to access the battery charger screen B Button It is used to access the alarm log screen C Button It is used to access the machine ...

Page 53: ...nction F1 selected the control is used to programme the step of the carriage movement at each complete wrapping cycle With function F2 selected the control is used to programme the diameter of the product to be wrapped D Area displays the preview of the pallet wrapping cycle selected 6 15 PROGRAMMING A NEW RECIPE Proceed as indicated 1 Display the Home 1 screenshot 2 Press the button A to display ...

Page 54: ...dhere the film to the pallet 6 Set the desired wrapping mode For further details see paragraph Programming a New Set of Parameters 7 Check that the parameters on the Home screen 1 are correct i Caution Warning Do not over stretch or pre stretch the film and do not wrap with an excessive number of bindings in order to prevent damaging the packages and products contained inside 8 Press the Cycle sta...

Page 55: ...e proper housing on the reel carriage 3 Collect some film B until a thin cord is obtained and make it pass in the conical area C of the rollers Important Unwind the film according to the procedure shown on the label applied on the roll holder carriage plate Reel holding carriage FRD for net unwind the film as described in the relevant plate 4 Pull the cord outwards The film will automatically drop...

Page 56: ...arameters P9 P10 17μm 80 75 23μm 70 80 35μm 65 80 6 19 BATTERY CHARGING MODE When the battery level drops below the lower threshold the machine stops automatically to protect the battery life The lower battery threshold is signalled on the battery display by a red bar blinking in the battery icon The current wrapping cycle is completed and then the display shows the alarm E90 BATTERY LOW flat batt...

Page 57: ...efer to the relevant manual For further details refer to the relevant manual Upon completion of the recharge disconnect the plug and close the battery cover 5 Restart the machine ONLY after checking that battery is completely charged the green LED of battery charger is on and fixed i Caution Warning The battery is subject to a self discharge process that may compromise its good operations in the l...

Page 58: ...e table below specifies the routine maintenance intervals to be followed to ensure top performances a longer working life and constant compliance with the safety requirements Frequency Component Type of intervention Procedure Reference Every 40 hours or 1000 cycles Machine operating areas Cleaning Use a cloth or compressed air Every 200 hours or 5000 cycles Rubber coated rollers Cleaning Use a clo...

Page 59: ...tandard cycle The cycle considered standard is the following top film reel 500 mm top pallet 1500 mm pallet weight equal to 1500 kg total wrapping time two revolutions at the top two revolutions at the peak rotation speed 80 m 1 trolley up and down speed equal to 4 m 1 7 3 LUBRICATION POINT DIAGRAM The following diagram shows the main components and the frequency of the lubrication interventions S...

Page 60: ...ricant Name Parts to be lubricated Mineral oil 23 C 50 C 320 CST 40 C MELLANA OIL 320 IP SPARTAN EP 320 ESSO BLASIA 320 AGIP MOBILGEAR 632 MOBIL OMALA EP 320 SHELL ENERGOL GR XP 320 BP Gear motor Mineral oil 32 C 50 C 460 CST 40 C MELLANA OIL 460 IP SPARTAN EP 460 ESSO BLASIA 460 AGIP MOBILGEAR 634 MOBIL OMALA EP 460 SHELL ENERGOL GR XP 460 BP Worm gear motor Grease TELESIA COMPOUND B IP STRUCTOVI...

Page 61: ...utton is in locked position Reset the button and press the Reset button E02 BUMPER Emergency bumper alarm The bumper hit an obstacle in the working area Remove the obstacle and press the Reset push button E12 TIMONE BASSO Only manual operations are possible Rudder low Raise the rudder Check the sensor is working and consult the diagram of the electrical system E30 TRACTION DRIVER OVERTEMP TRACTION...

Page 62: ...e and refer to the relevant electric diagram E36 CARR OVERCURRENT Overcurrent alarm at the carriage motor The motor has been working heavily for an exceedingly long period Check the motor operation ensure the carriage is free to move and refer to the relevant electric diagram E60 ALL BROKEN FILM Film end breakage alarm The film has broken or reel is empty Insert the film or replace reel E61 ALL CO...

Page 63: ...4 CHECKSUM PARAMETRI CONFIGURAZIONE ERRATO Setup parameters incorrect alarm Machine setup parameter list is corrupted To restore default setup parameters insert into the USB port on the back of the HMI the key supplied with the machine and press the button A You can also set the parameters manually by pressing the button B E85 CREASING COMUNIC FAULT Creasing device communication alarm The cable is...

Page 64: ...to improper repairs altered performance and economic damage The components and or safety devices shall be replaces ONLY with original spare parts to avoid altering the provided safety level 9 2 BATTERY REPLACEMENT Proceed as indicated 1 Lift the battery cover A 2 Remove the connector B from the socket 3 Disconnect the terminals C D E F i Caution Warning First disconnect the negative terminal 4 Rem...

Page 65: ...urrent laws in force at workplaces and those regulating environmental protection 9 4 2 MACHINE SCRAPPING Scrapping must be entrusted to authorized centres having the adequate skills and equipment to operate in safety conditions The personnel carrying out the scrapping of the machine must identify any residual energy and implement a safety plan to avoid any unexpected hazard The components must be ...

Page 66: ...losses due to lack of production or injuries to persons or damage to things caused by malfunctions or forced suspension in using the machine covered by the warranty THE WARRANTY DOES NOT COVER damage caused by transport damage due to incorrect installation improper use of the machine or negligence tampering or repairs by unauthorised personnel lack of maintenance parts subject to normal wear and t...

Page 67: ...elow are the directions for use provided directly by the manufacturer of the commercial device standard or optional installed on the machine The language of such documentation may not correspond to that in which the machine s directions for use are written 67 94 ...

Page 68: ...CBHD1 CBHD2 HF1 IP HF2 IP ELECTRONIC BATTERY CHARGER OPERATING MANUAL Attention read carefully the operating manual before using the battery charger 68 94 ...

Page 69: ...2A CBHD1 36V 6A CBHD2 12V 13A CBHD2 12V 15A CBHD2 12V 18A CBHD2 12V 20A CBHD2 24V 13A CBHD2 24V 15A CBHD2 24V 18A CBHD2 24V 20A CBHD3 12V 15A CBHD3 12V 20A CBHD3 12V 25A CBHD3 24V 15A CBHD3 24V 20A CBHD3 24V 25A HF1 IP 12V 10A HF1 IP 12V 11A HF1 IP 12V 13A HF1 IP 24V 10A HF1 IP 24V 11A HF1 IP 24V 13A Other Model Voltage Current Charging Curve lUla ACD lUla GEL lUla AGM lUUo GEL OTHER Storage tempe...

Page 70: ... A Model B Battery charger serial number C Battery charger manufacture date D Input voltage E Output voltage and current F Mains fuse value G Charging curve H Mains absorption I Battery capacity range L Product certification stamps 70 94 ...

Page 71: ...t install the battery charger near any heat sources or in areas with high concentrations of dust 12 Do not install the battery charger near any potential sources of flammable material for example methane gas pipes or fuel depots petrol kerosene 13 Do not place and or fit the battery charger onto surfaces manufactured out of combustible materials like wooden shelves or walls BATTERIES 14 Follow the...

Page 72: ...be connected must be protected by an electrical device by law fuse and or automatic cut out capable of absorbing an electrical current equalling the absorption of current stated on the matriculation number of the battery charger increased by 10 31 Do not open the battery charger as there are no parts which can be serviced and or replaced by the user Only specialised personnel authorised by S P E E...

Page 73: ...rocess If the battery is not connected to the battery charger the yellow LED will flash If the result of the test is positive after 1 second the charging of the battery can start with the red LED on The output relay closes and the current of the first phase rises slowly till the nominal value programmed is reached If during the battery charge process the user disconnects the actual battery from th...

Page 74: ...relay is Normally Off and switches on when the battery charger is turned on The internal auxiliary relay can be used with maximum voltages of 5Adc to 24Vdc 8 BATTERY CHARGER BATTERY CABLES 2x2 5mmq MAINS CABLE BATTERY CHARGER BATTERY CABLES 2X2 5mmq MAINS CABLE AUXILIARY RELAY CABLES 2x1mmq EXTERNAL RELAY not supplied INTERNAL AUXILIARY RELAY 5Adc 24Vdc MAX 74 94 ...

Page 75: ... the member states relating to electromagnetic compatibility and repealing directive 89 336 EEC conformity is proven by compliance with the following standard EN 55014 1 Emission EN 55014 2 A1 A2 Immunity Category II Relating to Extra Low Voltage LVD Directive 2006 95 EC of the European parliament and of the council of 12 December 2006 on the harmonisation of the laws of member states relating to ...

Page 76: ...own below are the directions for use provided directly by the manufacturer of the commercial device standard or optional installed on the machine The language of such documentation may not correspond to that in which the machine s directions for use are written 76 94 ...

Page 77: ... 77 94 ...

Page 78: ... 1 1 7 4 1 4 4 7 1 0 4 4 0 J 7 4 1 1 N J 4 1K 7 J N 1 7 4 1 1 1 4 1 K 4 J 4 1K 7 M J 4 0 J 0 1 8 1 4 4 1 4 0 0 1 1 7 4 J 7 1 4 4 4 0 9 4 0 J 4 J 7 4 0 4 0 JC 4 1 1 J 1 1 0 1 M J 0 1 N 1 0 1 1 0 4 0 0 7 1 1 K1 6 4 0 7 5 J J J 7 1 1 7 1 1 4 1 0 1 4 4 0 0 1 7 4 0 4 4 0 J 4 J 0 4 0 C 0 1 1 7 1 7 4 J 0 4 4 0 4 4 0 1 7 J 7 4 J 1 4 4 0 4 1 1K 7 14 K 7 4 4 0 1 00 1 1 1 1 4 0 1 7 J 4 4 00 7 7 4 7 N 1 4 4 0...

Page 79: ... b X0 L 2 G K c L 0 1 0 0 2 0 G 3 2 0 J1 J1 A J J J I H 79 94 ...

Page 80: ...80 94 ...

Page 81: ...81 94 ...

Page 82: ...are the directions for use provided directly by the manufacturer of the commercial device standard or optional installed on the machine The language of such documentation may not correspond to that in which the machine s directions for use are written 82 94 ...

Page 83: ...circuits do not use non insulated tools do not place or drop metal objects on top of the battery Remove rings wristwatches and articles of clothing with metal parts that might come into contact with the battery terminals Electrolyte is highly corrosive In the normal operation of this battery a contact with acid isn t possible If the cell containers are damaged the immobilised electrolyte gelled su...

Page 84: ...g should only begin if the battery temperature is below 35 C The electrolyte temperature of the battery should be at least 15 C before charging otherwise a full charge will not be achieved without specific settings of the charger Use the correction factor according to DIN VDE 0510 1 draft with 0 005 Vpc per C 2 3 Equalising Charge Equalising charges are used to safeguard the life of the battery an...

Page 85: ...etien Interventions effectuées par du personnel non autorisé Utilisation de composants non d origine Batteries ouvertes adjonctions de substances chimiques dans l électrolyte autres que l eau déminéralisée Batteries VRLA enlèvement des vannes ouverture de la batterie NORMAS DE USO Y MANTENIMIENTO DE BATERÍAS TIPO FORCEblock ES Datos batería 1 Tensión nominal V ver etiqueta 2 Capacidad nominal C 5 ...

Page 86: ... particularly recommended following use with deep discharges or incomplete recharging cycles 4 Electrolyte open batteries VLA The nominal density of the electrolyte at 30 C is 1 29 0 01 kg L N B Temperatures higher than 30 C reduce the den sity of the electrolyte and lower temperatures increase LW 7KH FRUUHFWLRQ IDFWRU LV NJ SHU GHJUHH J D GHQVLW RI NJ PHDVXUHG DW D WHPSHUD WXUH RI FRUUHVSRQGV ZLW...

Page 87: ...re the directions for use provided directly by the manufacturer of the commercial device standard or optional installed on the machine The language of such documentation may not correspond to that in which the machine s directions for use are written 87 94 ...

Page 88: ...r metal objects on the battery Electolyte is highly corrosive In the normal operation of GiV batteries a contact with acid isn t possible If the cell containers are damaged the immobilised electrolyte gelled sulphuric acid is corrosive like the liquid electrolyte Spent batteries have to be collected and recycled separately from normal household wastes EWC 160601 The handling of spent batteries is ...

Page 89: ...eptable as an opera ting temperature Therefore the batteries should not be left in directly sunlight 2 5 Electrolyte GiV Batteries The electrolyte is immobilised The density of the electrolyte cannot be measu red GiS PzS Batteries The rated specific gravity S G of the electrolyte is related to a tempera ture of 30 C and the nominal electrolyte level in the cell in fully charged condition Higher te...

Page 90: ...voltage of about 2 7 V in each cell and a density of 1 280 1 290 kg l at 25 C approximately from 5 to 15 hours at most For example 24V 480 Ah battery charging current 48 A f The battery temperature must never exceed 45 C during charging If this threshold is exceeded gradually reduce the current intensity until an acceptable temperature is reached around 30 C g When charging is finished the density...

Page 91: ...re the directions for use provided directly by the manufacturer of the commercial device standard or optional installed on the machine The language of such documentation may not correspond to that in which the machine s directions for use are written 91 94 ...

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Page 94: ...kg IS IN CONFORMITY WITH DIRECTIVES DIRECTIVE 2006 42 EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 17 May 2006 on machinery and amending Directive 95 16 EC DIRECTIVE 2014 30 EU OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 26 February 2014 on the harmonisation of the laws of the Member States relating to electromagnetic compatibility Reference to harmonised standards and relevant annexes...

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