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Road Ranger 10055955, Fitting Instructions Manual

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Road Ranger 10055955 Fitting Instructions Manual Download Page 4

Rev 2.0 - 12/03/2020

Page 4 of 16

READ INSTRUCTIONS CAREFULLY BEFORE COMMENCING THIS ACTIVITY.

PROFORM Plastics Ltd

35 Foreman Road, Hamilton, New Zealand 3200

In producing this document PROFORM Plastics Ltd. has relied upon information and representations made by third party suppliers and to the extent permitted by 

law PROFORM accepts no responsibility for any losses, faults or damage caused to the vehicle or accessory components that occur due to a failure to properly 

follow these instructions.

VOLKSWAGEN OE STYLING BAR FITTING INSTRUCTIONS

Part # 10055955 

Instruction #: 10055950

Kit Contents- Hardware

No.

Item Description

Quantity

Image

Part Number

Kit Contents- Hardware

No.

Item Description

Quantity

Image

Service  

Part Number

1

Boots

1

10054052

2

Foam Seals

1

3

4

5

6

7

M8 Rivnut Installation Bolt

1

10056040

M8 Rivnut 

6

10056041

19mm Plug

4

10055992

EPDM M6x22x3mmWasher

4

10056099

M8x50mm Bolt

4

10054543

Summary of Contents for 10055955

Page 1: ...OE STYLING BAR FITTING INSTRUCTIONS FOR VOLKSWAGEN AMAROK 10 Part 10055955 Instruction 10055950 ...

Page 2: ...and packaging are disposed following local recycling regulations Technician Safely store and protect any removed vehicle components Ensure all bare metal surfaces are protected using Automotive Bare Metal Primer and touch up paint Remove all metal swarf and dust from all vehicle surfaces if surface is used for accessory installation Apply any adhesives to the vehicle only when the surface temperat...

Page 3: ...ccur due to a failure to properly follow these instructions VOLKSWAGEN OE STYLING BAR FITTING INSTRUCTIONS Part 10055955 Instruction 10055950 Tools Required No Description Image No Description Image 1 2 3 4 5 6 7 8 9 10 11 12 Fitment Time 45 Minutes product only and do not include administration or vehicle processing time Tools Required No Description Image No Description Image 1 2 3 4 5 6 7 8 9 1...

Page 4: ...for any losses faults or damage caused to the vehicle or accessory components that occur due to a failure to properly follow these instructions VOLKSWAGEN OE STYLING BAR FITTING INSTRUCTIONS Part 10055955 Instruction 10055950 Kit Contents Hardware No Item Description Quantity Image Part Number Kit Contents Hardware No Item Description Quantity Image Service Part Number 1 Boots 1 10054052 2 Foam Se...

Page 5: ...sses faults or damage caused to the vehicle or accessory components that occur due to a failure to properly follow these instructions VOLKSWAGEN OE STYLING BAR FITTING INSTRUCTIONS Part 10055955 Instruction 10055950 Kit Contents Hardware No Item Description Quantity Image Part Number Kit Contents Hardware No Item Description Quantity Image Service Part Number 8 M8x10mm Spacer 4 9 M8x7 5mm Spacer 4...

Page 6: ... the extent permitted by law PROFORM accepts no responsibility for any losses faults or damage caused to the vehicle or accessory components that occur due to a failure to properly follow these instructions VOLKSWAGEN OE STYLING BAR FITTING INSTRUCTIONS Part 10055955 Instruction 10055950 Check that the contents of the Fitting Kit are complete and undamaged If any contents of the Fitting Kit are fo...

Page 7: ...ING BAR FITTING INSTRUCTIONS Part 10055955 Instruction 10055950 Step 1 Instruction text here For diagrams that less space use two or three step instruction page master 90 ABS Aluminium Aluminium Do Not Drill Step 1 IMPORTANT Take care and drill correct holes Placemaskingtapearoundpilotholesinaluminiumframetopreventswarffromscratchingthealuminiumframe Usingpilotholesinthealuminiumasapositionguide d...

Page 8: ...ents that occur due to a failure to properly follow these instructions VOLKSWAGEN OE STYLING BAR FITTING INSTRUCTIONS Part 10055955 Instruction 10055950 Step 1 Instruction text here For diagrams that less space use two or three step instruction page master Step 2 IMPORTANT Take care and drill correct holes Usingpilotholesinthealuminiumasapositionguide drill 12øholethroughsecondlayerofaluminiumandA...

Page 9: ...OFORM accepts no responsibility for any losses faults or damage caused to the vehicle or accessory components that occur due to a failure to properly follow these instructions VOLKSWAGEN OE STYLING BAR FITTING INSTRUCTIONS Part 10055955 Instruction 10055950 Step 3 Remove rubber feet and brackets from bar Recycle the fasteners and brackets Keep the rubber feet for later steps Step 4 Using vice grip...

Page 10: ...ility for any losses faults or damage caused to the vehicle or accessory components that occur due to a failure to properly follow these instructions VOLKSWAGEN OE STYLING BAR FITTING INSTRUCTIONS Part 10055955 Instruction 10055950 Step 6 Using a grinding disc remove the the weld from the boss Grind flat X4 Step 7 Peel off the backing paper on the boots foam seals item 2 Adhere the foam seals to t...

Page 11: ... any losses faults or damage caused to the vehicle or accessory components that occur due to a failure to properly follow these instructions VOLKSWAGEN OE STYLING BAR FITTING INSTRUCTIONS Part 10055955 Instruction 10055950 Step 9 Assemble rivnut installation bolt X1 3 Step 10 REQUIRED ON BLACK BAR ONLY IMPORTANT CRITICAL STEP Mask bar feet 10mm from edge Apply Rust Preventative TECTYL 506 WD on th...

Page 12: ...by law PROFORM accepts no responsibility for any losses faults or damage caused to the vehicle or accessory components that occur due to a failure to properly follow these instructions VOLKSWAGEN OE STYLING BAR FITTING INSTRUCTIONS Part 10055955 Instruction 10055950 Step 12 Place rivnut installation bolt into the Ø11mm hole drilled in the bar X4 Step 13 Use a 17mm spanner to hold the M10 nut Step ...

Page 13: ...icle or accessory components that occur due to a failure to properly follow these instructions VOLKSWAGEN OE STYLING BAR FITTING INSTRUCTIONS Part 10055955 Instruction 10055950 Step 15 Unscrew the hex head bolt and remove the rivnut installation bolt item 3 Step 16 Step 17 IMPORTANT CRITICAL STEP Apply LOCTITIE 243 not supplied to the thread of the rivnut DO NOT allow LOCTITE to touch painted or u...

Page 14: ... by third party suppliers and to the extent permitted by law PROFORM accepts no responsibility for any losses faults or damage caused to the vehicle or accessory components that occur due to a failure to properly follow these instructions VOLKSWAGEN OE STYLING BAR FITTING INSTRUCTIONS Part 10055955 Instruction 10055950 Step 18 Place boots item1 onto bar Step 19 Install fasteners in the order shown...

Page 15: ...ers and to the extent permitted by law PROFORM accepts no responsibility for any losses faults or damage caused to the vehicle or accessory components that occur due to a failure to properly follow these instructions VOLKSWAGEN OE STYLING BAR FITTING INSTRUCTIONS Part 10055955 Instruction 10055950 Step 20 Place bar onto lid Step 21 Tighten M8 bolts item7 using 5mm hex key and torque wrench MAX TOR...

Page 16: ... to the extent permitted by law PROFORM accepts no responsibility for any losses faults or damage caused to the vehicle or accessory components that occur due to a failure to properly follow these instructions VOLKSWAGEN OE STYLING BAR FITTING INSTRUCTIONS Part 10055955 Instruction 10055950 Step 22 Fix plugs item 5 to holes For diagrams that need more space format one diagram per page Installation...

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