RMG TME400-VM Operating Manual Download Page 1

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Operating Manual

Turbine Meter TME400-VM (..-VMF)

Stand:

07.12.2020

Version:

Firmware:

1.06

Summary of Contents for TME400-VM

Page 1: ...Operating Manual Turbine Meter TME400 VM VMF Stand 07 12 2020 Version 07 Firmware 1 06...

Page 2: ...s the original docu ment This document is a template for translations in other languages Note Unfortunately paper is not updated automatically whereas technical development continuously ad vances Ther...

Page 3: ...ATION 9 1 2 6 APPLICABILITY OF THE MANUAL 12 1 2 6 1 DANGER DURING OPERATION 12 1 2 6 2 DANGERS OF OPERATION IN EX AREAS 12 1 2 6 3 RESPONSIBILITY OF THE OPERATOR 13 1 2 7 TRANSPORT 13 1 2 8 SCOPE OF...

Page 4: ...S 33 1 4 2 11 PUTTING THE DEVICE INTO OPERATION 34 1 4 2 12 MAINTENANCE LUBRICATION 34 2 INSTALLATION 36 2 1 ELECTRICAL CONNECTIONS 36 3 TME400 44 3 1 DISPLAY FIELD 44 3 1 1 DISPLAY TEST 45 3 1 2 RESE...

Page 5: ...E IN MEASURING INPUTS SENSOR 1 2 71 5 1 3 OUTPUTS 71 5 1 4 DATA INTERFACE 71 5 1 5 CURRENT LOOP CONNECTION 71 5 1 6 CABLE 72 5 1 7 CABLE CONNECTION 73 5 1 8 GROUND 75 5 2 OVERVIEW OF MATERIALS IN USE...

Page 6: ...CONTENTS Manual TME400 VMF EN07 December 7th 2020 IV E SEAL DIAGRAMS 102 F LATER INSTALLATION OF THE POWER MODULE 103 G CERTIFICATES AND APPROVALS 105...

Page 7: ...econd part of the introduction describes the features and areas of ap plication of the TME400 basic standards are listed and the pressure and temperature ranges in which the TME400 can and may be used...

Page 8: ...ing abbreviations are used TME400 VM The TME400 VM is a turbine meter which is used for non cus tody transfer volume measurement Volume Measurement of the operating volume of non aggressive gases and...

Page 9: ...libration 12 11 2014 MID Measurement Instruments Directive PTB Physikalisch Technische Bundesanstalt German National Test Authority Vo original meter reading Volume of a mechanical counter approx appr...

Page 10: ...earby property can occur This notice can provide you with helpful tips to make your work easier This notice also provides you with further information about the device or the work process in order to...

Page 11: ...ions in the operating manual RMG assumes no liability for damages arising due to disregard of the operating manual Danger Service and maintenance tasks or repairs that are not described in the oper at...

Page 12: ...ial commissioning The initial commissioning must only be carried out by specially trained personnel training by RMG or RMG service personnel Note An acceptance test certificate must be created during...

Page 13: ...s areas Qualified personnel are persons who have training education in accordance with DIN VDE 0105 IEC 364 or comparable standards Danger Installation and removal of the TME400 must only take place i...

Page 14: ...priately qualified technicians Danger Inadequately qualified persons working on the equipment are unable to cor rectly estimate dangers Explosions can be triggered If work on live equip ment must be c...

Page 15: ...side of the permissible tempera ture range can also lead to dangers Impermissible current and voltage values can trigger explosions in hazardous areas The risk assessment requires an emptying and vent...

Page 16: ...perature range are specified on the type plate of the device Operation of the device is only permitted within these specified ranges A maximal temperature difference of T 100 K between the inside and...

Page 17: ...105 or IEC 364 or directly comparable standards If one or more power circuits are used it must be ensured that the per missible limit values according to the EC type approval certificate are not excee...

Page 18: ...ny applicable national regulations in the country of use Use cable that is appropriate for the cable fittings Danger Only work on the equipment if you have the appropriate training and qualifi cations...

Page 19: ...out exclusively by qualified persons and inspected by responsible qualified supervisors The responsi bilities for installation operation fault rectification maintenance and cleaning must be clearly re...

Page 20: ...arby persons If the device is delivered on a Euro pallet the device can be transported on the pallet using a pallet truck or forklift The gas meters and accessories must be protected from jarring and...

Page 21: ...manner in accordance with na tional standards and directives 1 2 10 Storage Avoid extended periods of storage After storage inspect the device for damage and test for correct function Contact the RMG...

Page 22: ...00 VMF MID is the turbine meter for custody transfer applications and has an equivalent function and operating method to the TME400 VM The essential difference is the 2 channel measuring head version...

Page 23: ...service life of the battery to more than 12 years If the TME400 is additionally electrical powered by the RS485 interface the service life of the battery is typically extended to clearly more than 12...

Page 24: ...the ordered installation position It must also be ensured that the filling opening of the lubrication faces upwards 1 3 4 2 Temperature ranges The turbine meter TME400 in standard version is approved...

Page 25: ...rd Butane C4H10 2 70 Standard Air 1 29 Standard Argon Ar 1 78 Standard Helium He 0 18 Standard Carbon dioxide dry CO2 1 98 Standard Nitrogen N2 1 25 Standard Hydrogen H2 0 09 Standard up to 100 Genera...

Page 26: ...rements are of course possible in natural gases with a hy drogen content above 10 mol However a reduced measuring range must be taken into account if applicable Please contact RMG for further informat...

Page 27: ...ional drawing There is a permanent magnet on the end disc of the turbine shaft which induces a voltage pulse in the Wiegand sensor with every rotation This pulse is supplied to the measuring unit of t...

Page 28: ...to be connected must match the connection dimensions of the flanges of the device ANSI pressure levels flange connection dimensions correspond to the standard ASME B 16 5 DIN pressure levels flange c...

Page 29: ...0 20 520 595 618 607 625 628 600 24 620 695 735 718 730 745 Grooved seals EN 12560 6 with centering ring ANSI 300 ANSI 600 PN 64 DN d1 d2 d1 d2 50 2 69 8 88 9 65 87 80 3 98 4 123 8 95 121 100 4 123 8...

Page 30: ...3 3 628 7 685 8 618 630 674 603 3 628 7 685 8 Note When flange seals which protrude into the pipeline are used for turbine me ters the measuring accuracy can be influenced negatively Ensure that the f...

Page 31: ...rial ASTM A 320 degree L7 Threaded bolts according to ANSI B1 1 material 42CrMo4 Nuts according to ANSI B1 1 material 42CrMo4 Reduced shaft screws according to DIN 2510 material 25CrMo4 Nuts according...

Page 32: ...alled at a distance of at least 1 x DN or at least 300 mm with nominal diameters DN 300 If there is pertubation e g a gas pressure control device upstream from the inlet pipe a perforated plate straig...

Page 33: ...stablish all electrical connections between meters and amplifiers or flow computers as specified in the installation manual Ensure that the connec tions are intrinsically safe Caution Liquids remainin...

Page 34: ...e start up and run in phase of the meter and evaluated in particularly with simultaneous occurrence of multiple of these threshold values Intervention in the system for improvement of measuring condit...

Page 35: ...10 DN Pertubation upstream from this inlet pipe does not have to be factored in when the requirements for an alternating and puls ing flow are fulfilled Bend Inlet 5 DN Inlet 2 DN Bends in 2 planes In...

Page 36: ...umber D 81 7 211 10 for turbine meters 1 4 2 7 Standards guidelines All RMG turbine meters have passed upstream perturbation measurements accord ing to OIML recommendation IR 32 89 Annex A with slight...

Page 37: ...anges are between 2 5 and 25 000 m3 h operating conditions depending on meter size The turbine meters with nominal diameter of DN25 and DN40 can be used up to a maximum of 16 bar However there may be...

Page 38: ...the range of DN Qmin m h Qmax m h MR Qmin 0 2 x Qmax 0 2 x Qmax Qmax 25 2 5 25 1 10 3 2 40 6 70 1 12 3 1 5 80 13 160 1 12 3 1 0 50 6 100 1 16 3 1 5 80 16 250 1 16 3 1 0 25 400 1 16 3 1 0 100 25 400 1...

Page 39: ...Dp pressure loss mbar Zp coefficient of pressure loss r density kg m Qm volume flow rate at measurement conditions m h DN nominal diameter mm Device type Zp Turbine meter TME400 5040 Perforated plate...

Page 40: ...width the frequency reducer and the settings of the current output for versions with current output Bring all totalizers to the meter status which you desire see chapter 4 2 Program ming Note Paramete...

Page 41: ...3 months 6 strokes DN250 PN10 to PN16 ANSI 150 DN250 PN25 to PN100 ANSI300 toANSI600 Large oil pump lever operated Every 3 months 2 strokes DN300 All pressure classes Also observe the notice plate on...

Page 42: ...ion Manual TME400 VMF EN07 December 7th 2020 36 2 Installation 2 1 Electrical connections Open the cover of the meter in order to reach the electrical connections Figure 3 Unscrewing the screws to ope...

Page 43: ...tronics with cover of the calibration button 1 Jumper for RS 485 terminating resistor Bridged with 120 W open W 2 Calibration switch 3 Current module board 4 Cover plate for pressure and temperature s...

Page 44: ...TME400 is to be used as a flow sensor the current must be connected to 4 20 mA terminal block X9 The 4 20 mA current is then connected to the two terminals For this function the optional current modu...

Page 45: ...et the totalizer Input is the contact input for positive potential Input the contact input for negative potential Caution In the Ex version refer to the EC type approval certificate for the maximum va...

Page 46: ...sure sensor The temperature sensor a Pt1000 is connected to the terminals of terminal block X11 in two wire connection Pressure and temperature sensors are generally only in use with the TME400 VC and...

Page 47: ...2 Installation Manual TME400 VMF EN07 December 7th 2020 41 Ex version...

Page 48: ...2 Installation Manual TME400 VMF EN07 December 7th 2020 42 Ex version with current module...

Page 49: ...2 Installation Manual TME400 VMF EN07 December 7th 2020 43 NON Ex version...

Page 50: ...data and measurements together with the short description or the unit Total flow volume Figure 6 Display field 1 8 characters for the value 3 Text UNIT 2 Unit m 4 Display arrow for volume The LCD disp...

Page 51: ...llowing display appears while these but tons are held Figure 7 Display at display test 3 1 2 Reset To reset the system the voltage supply is interrupted and the TME400 is switched off for this period...

Page 52: ...dy transfer with unbroken seal Re moval or damage to seals normally entails considerable expenses Re application of seals must only be carried out by an officially recognized inspection authority or c...

Page 53: ...ress the calibration button with a thin pencil or small screwdriver Now the device is booted up and the display shows Boot Then done appears in the display and the meter status of the main meter is di...

Page 54: ...attery unscrew the large screw on the right side of the electronics with a large screwdriver or a coin Figure 9 Position of the battery housing The meter is rotated in the next figure showing the rear...

Page 55: ...l readings of the counter s and all counting parameters are retained After changing the battery the current time and date must be entered again coordinates X01 and X02 see chapter 4 3 3 6 Archive In a...

Page 56: ...ual TME400 VMF EN07 December 7th 2020 50 Note You can also have the battery replaced by the RMG Service department please contact RMG for this purpose see page 2 Please only use the battery types inte...

Page 57: ...ation is simple and easy to implement with knowledge of the coordinates 4 1 1 Coordinate system All configuration data measurements and computed values are sorted in a table in a coordinate system whi...

Page 58: ...le from right to left Up arrow Upward movement within the column of the table You move from the last value of the list towards the first value This is also used to adjust numbers counting up Down arro...

Page 59: ...is shown again by pressing any operating button Any arbitrary position in the coordinate system which is identified by letters and num bers can be reached with the arrow keys A B C D E F G H X Y Z 01...

Page 60: ...ates an entry in the event archive see below 4 2 Programming There are five buttons available on the front foil for programming of the TME400 Al ternatively you can carry out programming via the RMGVi...

Page 61: ...you also have 1 available in order to enter negative values if necessary VII With the and arrows you can move to a different position of the value and change it as described in the point above VIII An...

Page 62: ...an be carried out as described Example Current mode F02 can be deactivated or activated on various settings This is adjusted as follows 0 Off default 1 No errors 2 Error 3 5 mA 3 Error 21 8 mA 4 0 20m...

Page 63: ...context 4 3 1 Variable description Formula symbol Units Name qm m3 h Operating volume flow at measurement condition fV Hz Frequency of the volume transmitter KV I m3 Meter factor Vm m3 Operating volu...

Page 64: ...istic correction is deactivated A05 is not visible and cannot be adjusted If a characteristic correction is activated this characteristic curve correction is deactivated from 0 up to this value A05 A0...

Page 65: ...for meters including decimal places 0 01 i e display with 2 decimal places 0 1 i e display with 1 decimal place 1 default display without decimal places 10 display without decimal places 100 display w...

Page 66: ...ting conditions B03 Frequency Unchanged output value frequency of Sensor 1 B05 Min flow rate an alarm is generated below this flow rate B06 Max flow rate an alarm is generated above this flow rate B10...

Page 67: ...ent A 2 530 W E float 0 Am2 B11 Coefficient A 1 532 W E float 0 Am1 B12 Coefficient A0 534 W E float 0 A0 B13 Coefficient A1 536 W E float 0 A1x10 4 B14 Coefficient A2 538 W E float 0 A2x10 8 B15 Max...

Page 68: ...urrent mode 657 W N men 16 0 4 0 F03 Current source 658 W N men 16 0 7 0 F04 Figure below 659 W N float 0 0 F05 Picture above 661 W N float 1000 0 F06 Current specification 663 W N float 0 0 25 0 12 0...

Page 69: ...number 680 W E int32 0 99999999 0l SNo G05 Firmware checksum 682 R A int16 CRC G06 Measuring point 314 W A uint32 0 Rev G18 Meter number 699 W E int32 9999 9999 MNo G21 CRC metrological Param EEprom...

Page 70: ...uint16 1 250 1 MID H05 Modbus register offset 713 W N uint16 0 10000 1 Mof 4 3 3 6 Archive Coordi nate Name Description X01 Time Direct entry of the current time as described above X02 Date Direct ent...

Page 71: ...play value Coor dinate Name Modbus register Modbus access Protec tion Data type Min Max Default Unit X01 Time 712 W E string8 T X02 Date 717 W E string8 D X10 Delete parameter archive 722 W E menu16 0...

Page 72: ...is counted inter nally An alarm is generated if the adjusted limit value is exceeded The failure counter is reset to 0 for each new measurement or after the maximum number of pulses Z05 is reached Z0...

Page 73: ...art stop totalizer during this time The LF output and the current output are deactivated for this period 4 mA and no pulses are output main totalizers stop In case of an error the pulses are counted i...

Page 74: ...ximum pulse 776 W E uint16 1 10000 10000 Y Z10 Error register 1 332 R A int16 Err Z11 Error register 2 333 R A int16 Err Z12 Status register 1 334 R A int16 Sta Z13 Status register 2 335 R A int16 Sta...

Page 75: ...software also provides an additional possibility of parameter input This software offers you additional options in combination with the TME400 Figure 13 RMGViewTME software For further details please...

Page 76: ...ut Wiegand Current output Current loop connection current supply via this current output possible 5 1 2 Inputs Volume Reed Pulse frequency 0 Hz 4 Hz Pulse width 20 ms Voltage low 0 9 V high 2 2 V Wieg...

Page 77: ...st be taken from the ATEX certificate 5 1 4 Data interface RS 485 data interface Uext 6 0 24 V For use of the TME400 in hazardous areas the values must be taken from the ATEX certificate Note When usi...

Page 78: ...mum flow rate 4 mA maximum flow rate 20 mA alarm 3 5 mA or 21 8 mA Current output accuracy better than 1 of the end value Figure 14 Load depending on feeder supply For use of the TME400 in hazardous a...

Page 79: ...in hazardous areas due to the limit values for intrinsically safe current circuits and depending on the in ductivity and capacity of the cable 5 1 7 Cable connection Connect the shield on both ends t...

Page 80: ...5 Technical data Manual TME400 VMF EN07 December 7th 2020 74 Figure 15 Terminal screw connection 1 Coupling nut 3 O ring 2 Terminal insert 4 Connecting piece...

Page 81: ...sing must be grounded with the ground connection on the right section of the housing see Figure 16 Grounding the meter Minimum cable cross section length of up to 10 m 6 mm length of 10 m or higher 10...

Page 82: ...5 Technical data Manual TME400 VMF EN07 December 7th 2020 76 Figure 17 Grounding with the connecting pipes 1 Equipotential bonding conductor PE min 6 mm 2 Measuring system potential...

Page 83: ...ess steel aluminum or welded steel Flow straightener Delrin aluminum or steel Turbine wheel Delrin or aluminum Measuring unit Aluminum Ball bearings Stainless steel Shafts Stainless steel Gear wheels...

Page 84: ...and unit Err Figure 18 Error message in the display The message types are E Error W Warning H Hint There are the following error messages Message type Error no Brief description Comment E 1 EEprom ver...

Page 85: ...g for the max output pulse E 11 Current output error Check your current connections Contact RMG service in case of uncertainty E 12 Error CRC Calibration Parameter Contact RMG service W 101 Warning Ba...

Page 86: ...TU default 2 Modbus ASCII The Modbus ID is adjusted via the coordinate H04 default is 1 The Modbus Register Offset MRO is entered via coordinate H05 default is 1 The MRO applies for read and write ope...

Page 87: ...e 03 Illegal Data Value register not writable or incorrect value Example Modbus query response Query Send character Start Char Slave Address 01 Function 03 Starting Address Hi 07 Starting Address Lo C...

Page 88: ...us Data types float text can only be read or written completely menu16 1 Register int16 1 Register uint16 1 Register int32 2 Register uint32 2 Register float 2 Register string8 4 Register string12 6 R...

Page 89: ...Current A mA Current to be output 332 1 uint16 R Z10 Error Register 1 A Hex Error register 1 333 1 uint16 R Z11 Error Register 2 A Hex Error register 2 334 1 uint16 R Z12 Status Register 1 A Hex Statu...

Page 90: ...2 float RW F06 Current default N mA Current output default 665 2 float RW F07 Current Damping N I D Damping current output 667 2 float RW F10 Calibration Value 4mA N mA Calibration Actual value 4mA 6...

Page 91: ...g Reg number Data type MB access Coordinate Name Access Unit Description 722 1 menu16 RW X10 Delete Parameter Ar chive E Delete parameter ar chive 723 1 uint16 R X11 Fill level Para Archive A Fill lev...

Page 92: ...W Z16 Code Word Change C C V Code word change 779 1 menu16 RW Z17 Device Type E Device type 780 1 menu16 RW Z24 Display on max N Maximum time display on 781 1 menu16 RW Z25 Volume Count Mode E Selecti...

Page 93: ...rchive header Reading the archive data via Modbus B1 Archive size The TME400 has an archive storage divided into the following archive types with the given archive sizes Event archive 200 Entries Para...

Page 94: ...umber UINT16 2 Unix time device time UINT32 4 Coordinate UINT16 2 Old parameter value CHAR 12 New parameter value CHAR 12 CRC16 Modbus UINT16 2 Total length 34 Coordinate High byte column A Z as ASCII...

Page 95: ...ypes of measured value archives implemented Periodic archive adjustable 15 30 or 60 minutes Daily archive Monthly archive Internal structure of an entry Content Data type Length in Bytes Position numb...

Page 96: ...type contains an administration header that gives information about how to access the archive The header is arranged as follows Content Data type Length in Bytes Position number of the next archive l...

Page 97: ...Ring buffer after the writing of six entries Index 0 Archive header Position number 5 1 Archive header Position number 6 Actual header 2 Archive header Position number 3 3 Archive header Position numb...

Page 98: ...ta type Value Position number of the next archive UINT16 301 Index of the oldest entry UINT16 1 Index of the newest entry UINT16 0 CRC16 UINT16 xxxxh Procedure for determining the indexes to be read i...

Page 99: ...Number of bytes 07h 4 Reference type 00h 5 File number Hi 6 File number Lo 7 Start index Hi 8 Start index Lo 9 Number of registers to be read Hi 10 Number of registers to be read Lo 11 CRC Lo 12 CRC...

Page 100: ...12 Byte per entry Start index 7 Read from index 7 Number of registers 13 Archive index Modbus register Internal storage address of the TME400 7 1 Hi 0 Offset 1 Lo 1 Offset 2 Hi 2 Offset 2 Lo 3 Offset...

Page 101: ...APPENDIX Manual TME400 VMF EN07 December 7th 2020 95 C Dimensions TME400 VM Front side Rear side 1 5 2 Oil pump 6 3 7 Top view 4 8 Top view for flow direction from bottom top up to DN200...

Page 102: ...0 1 1 2 70 140 255 225 5 50 2 100 150 245 265 15 160 250 400 400 650 650 1000 320 1600 1600 2500 2500 PN 10 60 4000 PN 25 75 4000 PN 25 103 6500 PN10 86 6500 PN10 190 PN16 210 PN40 300 410 40 200 365...

Page 103: ...APPENDIX Manual TME400 VMF EN07 December 7th 2020 97 TME400 VMF Front view Rear side 1 5 2 Oil pump 6 3 7 Top view 4 8 Top view for flow direction from bottom top up to DN200...

Page 104: ...160 G160 250 G250 400 G160 250 G250 400 G400 650 G400 650 G650 1000 G1000 1600 G1000 1600 G1600 2500 G1000 1600 ANSI150 160 G1600 2500 PN16 150 G2500 4000 PN10 150 G2500 4000 ANSI150 250 G4000 6500 PN...

Page 105: ...APPENDIX Manual TME400 VMF EN07 December 7th 2020 99 Remote meter Cable length 10 m Pressure sensor integrated in the connection head Height approx 80 mm less than the normal height see above...

Page 106: ...l TME400 VMF EN07 December 7th 2020 100 D Type plate Main type plate TME400 VM for DN25 for Non Ex no custody transfer applica tions Main type plate TME400 VM from DN40 for Non Ex no custody transfer...

Page 107: ...PENDIX Manual TME400 VMF EN07 December 7th 2020 101 Main type plate TME400 VM for DN25 for Ex no custody transfer applications Main type plate TME400 VM from DN40 for Ex no custody transfer applicatio...

Page 108: ...DIX Manual TME400 VMF EN07 December 7th 2020 102 E Seal diagrams The following figures show the positions of the seals on the TME400 Front side Back side In the electronic enclosure At the connection...

Page 109: ...ny external supply voltage must be switched off i e in the case of an external supply the wires from terminals X6 Uext and X6 Uext must be removed The power module 3 must be plugged on as shown in Fig...

Page 110: ...er Parameterization of the current module To complete the installation various parameters must be checked or configured To do this the parameter protection must be removed either by entering the code...

Page 111: ...or operation in hazardous environments and for the Pressure Equipment Di rective which are provided as copies in the appendix 1 EU Declaration of Conformity 2 NMI Evaluation Certificate 3 ATEX 4 IECEx...

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Page 137: ...information If you would like to learn more about the products and solutions from RMG visit our website www rmg com or contact your local sales representative RMG Messtechnik GmbH Otto Hahn Stra e 5 3...

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