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RAVE

®

FAN 

16

Pub. No. 54450034 Rev. 4 - © DECEMBER 2014

SAFETY CABLES

Safety cables, which support the fan to the
ceiling if one of the bolted joints would come
loose, are included with this kit. 

1. Wrap a safety cable around the bolted

brackets at the ceiling and at the top of the
extension tube.

2. Wrap a second safety cable through the

bottom of the extension tube and through the
top of the motor housing.

3. If installing with adjustable-length extension

tubes, use a third safety cable to secure the
center bolted joint of the extension tubes.

Secure the safety cables with the provided
clamps (see Figures 9).

Figure 9

WARNING

!

!

Always use safety cables. If
safety cables are not used, the
fan may fall and cause injury.

Summary of Contents for Rave RHC 1234567-001

Page 1: ...PRINTED IN U S A PUBLICATION NO 54450034 RITE HITE PRINT SHOP REV 4 DECEMBER 2014 THIS MANUAL COVERS ALL UNITS SHIPPED DECEMBER 2014 TO DATE INSTALLATION AND OWNER S MANUAL...

Page 2: ...aintenance Program P M P which can be fitted to your specific operation Call your local representative or RITE HITE at 1 414 355 2600 or toll free at 1 800 456 0600 In Europe call 31 0 571 277505 ORIG...

Page 3: ...RAVE FAN Pub No 54450034 Rev 4 DECEMBER 2014 3...

Page 4: ...RAVE FAN 4 Pub No 54450034 Rev 4 DECEMBER 2014 NOTES...

Page 5: ...e lockout condition Tagout devices have to be constructed and printed so that exposure to weather conditions or wet and damp locations will not cause the tag to deteriorate or become unreadable RITE H...

Page 6: ...better energy efficiency than traditional high speed ceiling fans or industrial floor fans SERIAL LABEL Model Rave Fan Produced 2014 Serial Number RHC 1234567 001 Electrical Data 208 240V 1ph 50 60Hz...

Page 7: ...RAVE FAN Pub No 54450034 Rev 4 DECEMBER 2014 7 CONTROL BOX LABELS The safety labels have specific placement and must be replaced if they are defaced or removed for any reason...

Page 8: ...t 725 m2 50 ft 15 m from the fan s center in all directions Decibels 40 to 63 dBA depending on fan speed measured 20 ft 6100 mm below and 20 ft 6100 mm from the fan s center Air Speed Up to 5 mph 2 2...

Page 9: ...above items before installation begins notify the factory if parts are missing or damaged NOTICE Always be environmentally responsible and follow appropriate regulations for proper disposal of packagi...

Page 10: ...RAVE FAN 10 Pub No 54450034 Rev 4 DECEMBER 2014 FAN DIMENSIONS Figure 2 Table 2 Table 3...

Page 11: ...ble allow 12 in 305 mm additional clearance to existing obstructions NOTICE The weight of the fan that will be suspended from the ceiling is approximately 150 lb 68 2 kg and will generate torque of up...

Page 12: ...ly Use only Grade 8 hardware Use a level to ensure the extension tube is hanging vertical Figure 5 CEILING TRUSS MOUNTING When using a support channel to span two building joists use material that wil...

Page 13: ...le setting the gap between the angles for the 3 x 3 in 75 x 75 mm drop tube Several mounting positions have been cut into the angles to allow for flexibility in positioning the fan NOTE When the truss...

Page 14: ...LAMINATED BEAM KIT OPTIONAL LAMINATED BEAM KIT OPTIONAL 1 Through bolt the laminated beam brackets with one bracket on each side of the laminated or concrete beam 2 Attach the standard ceiling mounti...

Page 15: ...ack through the second angle 3 Tighten both locknuts securely 4 When an extended down tube is used the smaller square tubing 3 x 3 in 75 x 75 mm will telescope inside the larger square tubing 3 1 2 x...

Page 16: ...at the top of the extension tube 2 Wrap a second safety cable through the bottom of the extension tube and through the top of the motor housing 3 If installing with adjustable length extension tubes...

Page 17: ...ssible from the point where the fan is mounted 2 Secure the stabilization cables to the ceiling with two cable clamps and tighten with a turnbuckle 3 Cut stabilization cable to length as required 4 En...

Page 18: ...Attach each fan blade to the fan hub with a 22 mm bolt provided 5 Use a torque wrench with a 3 4 in drive extension to tighten the bolt to 75 ft lb 102 Nm NOTE In the event that a fan blade is damaged...

Page 19: ...ABILITY EMC FILTER OPTIONAL The EMC filter is an optional component used to reduce electromagnetic interference It should be considered in the following applications 1 If compliance with IEC 61800 3 C...

Page 20: ...f LEDs in the FANS logo provides a visual indication of fan speed 1 LED slowest 7 LEDs fastest After turning the power on or a direction change the LEDs flash to indicate direction Standing below the...

Page 21: ...o the motor Acceptable unshielded cable types THHN THWN Min 600V 90 C Acceptable shielded XLPE VFD cable types Belden 29501 AlphaWire V16014 Do not use solid core wiring of any size or insulation clas...

Page 22: ...RAVE FAN 22 Pub No 54450034 Rev 4 DECEMBER 2014 FAN CONTROL BOX LAYOUT...

Page 23: ...RAVE FAN Pub No 54450034 Rev 4 DECEMBER 2014 23...

Page 24: ...RAVE FAN 24 Pub No 54450034 Rev 4 DECEMBER 2014 FAN CONTROL BOX LAYOUT EMC OPTION...

Page 25: ...RAVE FAN Pub No 54450034 Rev 4 DECEMBER 2014 25...

Page 26: ...RAVE FAN 26 Pub No 54450034 Rev 4 DECEMBER 2014 FAN CONTROL BOX LAYOUT SINGLE PHASE...

Page 27: ...RAVE FAN Pub No 54450034 Rev 4 DECEMBER 2014 27...

Page 28: ...cable and all other circuits minimum 150mm or 6 inches Use shielded low capacitance VFD cable with XLPE Cross linked Polyethylene insulation Example products Belden 29501 AlphaWire V16014 Bond motor c...

Page 29: ...RAVE FAN Pub No 54450034 Rev 4 DECEMBER 2014 29 CONTROL BOX WIRING...

Page 30: ...RAVE FAN 30 Pub No 54450034 Rev 4 DECEMBER 2014...

Page 31: ...ntrolling Ensure that the fan is visible from the control box mounting location An authorized electrician must verify the electrical system ground system insulation etc before the fan is put into oper...

Page 32: ...RAVE FAN 32 Pub No 54450034 Rev 4 DECEMBER 2014 32 Pub No 54450034 Rev 4 DECEMBER 2014 STOP CIRCUIT FOR MULTIPLE FANS STOP CIRCUIT FOR FANS SCHNEIDER VFD...

Page 33: ...RAVE FAN Pub No 54450034 Rev 4 DECEMBER 2014 33 Pub No 54450034 Rev 4 DECEMBER 2014 33 WIND SWITCH...

Page 34: ...r movement the fan can be run in reverse FAN BLADE CLEANING Dirt and dust may be removed from the blades by using a cloth or soft nonmetallic brush Stubborn stains may be removed with a cloth dampened...

Page 35: ...to the airflow The attachment hardware sometimes causes vibration noise Take the necessary steps to identify and eliminate the vibration MAXIMUM SPEED CHANGES SCHNEIDER ELECTRIC VFD The maximum speed...

Page 36: ...rformance of the drive To decrease audible noise the carrier frequency SFr may be increased up to 16 kHz However increasing the carrier frequency above 4 kHz results in decreased drive performance Adj...

Page 37: ...s between 5 VDC and 20 VDC check wiring for a short or open circuit At the slowest speed one LED illuminated in the forward direction default at power up the speed controller should have the following...

Page 38: ...setting may have been changed Go to Step 6 5 The speed controller uses three VFD inputs to select a preset speed The actual speed value in Hz corresponding to each preset speed is stored in the VFD pa...

Page 39: ...Verify that each preset matches the desired speed i e SP2 60 Hz SP3 52 Hz etc 6 If any parameters have been changed from the factory settings the speed controller may not work properly Verify the fol...

Page 40: ...Frequency drive lights up but fan not does run No start command given Turn fan control switch off and then back on Loose wire Check for loose wires at frequency drive and switch Stop signal from fire...

Page 41: ...Check the fan for damage Restart if no damage is found Consult factory if damage is found Verify that motor current LCR is no greater than motor rated FLA With power off check that gearbox spins smoot...

Page 42: ...e same angle and that one or more did not turn OCF OLF OPF OPF1 OPF2 SCF SCF1 SCF3 SCF5 MOTOR FAULT SEE MOTOR TROUBLESHOOTING SECTION Fan runs but operation is not smooth Gearbox issues Spin the fan b...

Page 43: ...RAVE FAN Pub No 54450034 Rev 4 DECEMBER 2014 43 MOTOR TROUBLESHOOTING...

Page 44: ...RAVE FAN 44 Pub No 54450034 Rev 4 DECEMBER 2014 SCHNEIDER FAULT CODES TROUBLESHOOTING...

Page 45: ...RAVE FAN Pub No 54450034 Rev 4 DECEMBER 2014 45 ATV312 PARAMETER SHEET TROUBLESHOOTING...

Page 46: ...RAVE FAN 46 Pub No 54450034 Rev 4 DECEMBER 2014 ATV 12 PARAMETER SHEET TROUBLESHOOTING...

Page 47: ...HOUSING MOTOR RAVE WH 13 2 2 2 67870127 SCR BHMS SCKT 5 16 18X5 8 BLK ITEM QTY DESCRIPTION 7 2 BRKT MNT HOUSING SWVL FAN COLOR 8 4 SCR HHMS 1 2 13X1 1 2 GR8 ZNC 9 6 NUT HEX NYL LOCK 1 2 13 GR8 Z 10 1...

Page 48: ...RAVE FAN 48 Pub No 54450034 Rev 4 DECEMBER 2014 MOTOR ASSEMBLY 1001 XXX MOT ASSY 1HP XXX V DIA X BLD QTY...

Page 49: ...RAVE FAN Pub No 54450034 Rev 4 DECEMBER 2014 49 BLADES AND HUB PARTS 53760006 KIT BLD SCR NUT 22MMX102MM AL 67870128 SCR SHCS AL 5 16 18X1 2 NYL SS...

Page 50: ...4 240 DESCRIPTION 1 4 CABLE AIRCRAFT GLV 1 4 240 2 4 CABLE AIRCRAFT GLV 1 4 420 3 1 EXTN ASSY FAN 30 COLOR 4 1 EXTN ASSY FAN 84 COLOR 5 1 EXTN ASSY FAN 240 COLOR 6 1 EXTN ASSY FAN 18 COLOR 7 1 1 3 3 C...

Page 51: ...T CLAMP TRUSS FAN COLOR 3 2 PLATE CLAMP TRUSS FAN COLOR 4 4 CLAMP CABLE ZINC 1 4 SNGL SAD 5 2 CABLE AIRCRAFT GLV 1 4 84 6 4 WSHR FLAT 1 2X1 3 8X7 64 ZNC 7 2 ROD THRD 1 2 13X10 FLTD STNLS 8 4 NUT HEX N...

Page 52: ...OL BOXES FAN SPEED CONTROLLER LINE REACTOR EMC FILTERS REFERENCE BOM TABLE IN FAN CONTROL BOX LAYOUT SECTION ITEM PART NUMBER DESCRIPTION 1 38400010 DISC RTRY MOT 25A 2 1752 XXX CONTROL BOX HVLS FAN 3...

Page 53: ...ER WIND SPEED CONTROL NOTE FURTHER DETAIL AVAILABLE IN FAN COMMANDER PUBLICATION REFERENCE BOM TABLE IN FAN CONTROL BOX LAYOUT SECTION ITEM PART NUMBER DESCRIPTION 1 INV X HP XXX V X PH ATV XXX 2 SEE...

Page 54: ...R R DUIRE LES RISQUES D INCENDIE DE CHOC LECTRIQUE OU DE BLESSURES JOINDRE DIRECTEMENT SUR UN ENCADREMENT OU UN L MENT STRUCTUREL WARNING NEVER MOUNT THE FAN TO ONLY ONE BUILDING JOIST ALWAYS MOUNT TH...

Page 55: ...HANGER ET PROVOQUER LES LAMES A FAIRE CONTACT AVEC UNE POUTRE DE PLAFOND OU UN AUTRE OBJET PROVOQUANT POSSIBLEMENT DES DEBRIS TOMBER WARNING ROTATING FAN BLADES CAN CAUSE SERIOUS INJURY ADVERTISSEMENT...

Page 56: ...by RITE HITE in writing In the event of any defects covered by this warranty RITE HITE will remedy such defects by repairing or replacing any defective equipment or parts bearing all of the costs for...

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