RITE-HITE FROMMELT SAFETY PRODUCTS GUARDIAN DEFENDER, Manual

Page: 2 / 48

2 PUB. NO. DFNDRB JANUARY 2013
DEFENDER ™
TABLE OF CONTENTS
INSTALLATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
GUIDE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
HEADER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
MOTOR / LIMIT SWITCH INSTALLATION . . . . . . . . . . . . . . . . . . . . .8
ENCODER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
LIMIT SWITCH WIRING / ADJUSTMENTS . . . . . . . . . . . . . . . . . . . .13
INTERLOCK / HOLD DOWN INSTALLATION . . . . . . . . . . . . . . . . . .15
PE LIGHT STRIP INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . .16
SHROUD INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
FEATURE RICH CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
SEQUENCE OF OPERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
MAINTENANCE CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
ELECTRICAL DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
PARTS LIST EXPLOSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
ARCHITECTURAL DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
NOTICE TO USER
Our mission is to “Improve Industrial Safety, Security and
Productivity Worldwide Through Quality and Innovation.”
Thank you for purchasing the GUARDIAN™ DEFENDER™
barrier door from FROMMELT™ SAFETY PRODUCTS. The
DEFENDER is a unique fabric door that can be transformed to
fit most opening configurations while helping to keep different
atmospheres separate.
FROMMELT SAFETY PRODUCTS reserves the right to modify
the electrical and architectural drawings in this manual as well
as the actual parts used on this product are subject to
manufacturing changes and may be different than shown in this
manual. Due to unique circumstances with varying
requirements, separate prints may be included with the unit.
This manual should be thoroughly read and understood before
beginning the installation, operation or servicing of this door.
Complete final checklist prior to leaving site.
This owners manual MUST be stored near the door.
The information contained in this manual will allow you to
operate and maintain the door in a manner which will insure
maximum life and trouble free operation.
The serial # for your door is on a label located on each lower
guide and/or on at the back of the header on the drive side or
on underside of center shroud,
Figure 5.2.
If any procedures for the installation, operation or maintenance
of the DEFENDER have been left out of this manual or are not
complete, contact Technical Support at 1-563-589-2722.
RECOMMENDED SERVICE PARTS
Kit, Spheres (Qty 10) - 53700561
Encoder - 43800005
SPECIAL FEATURES
- Contains: Fumes, sparks, smoke, mist, debris and noise
- Flame resistant material
- Optional Variable Frequency Drive
(speed controls, smoother operation)
- Soft Bottom Edge (SBE) technology (impact protection)
- Multiple Safety Switch Options
- Multiple Guide/Base Plate configurations
- Minimal Installation Time
- Sizes ranging from 2’x3’ [610x915] to 16’x16’ [4877x4877]
DOOR OPTIONS PER ORDER FORM
Header Seal: No or Yes
Vision: None, 1 Row or 2 Rows and distance from bottom
Vision color: None, Clear, Amber, Dark Green, Orange
Motor Location: Right or Left
Motor Orientation: Down, Up, Front, Back or Chain driven
Motor Cable Length: None, 5M, 10M, 15M
Voltage: 220, 208, 230, 400, 460, 575
Control Box: None, Integrator, Relay or Feature Rich
Interlock Switch Type: Consult order
Interlock/Hold Down Switch Cables: None, 5M, 10M, 15M
Hold Down: No or Yes
Safety Controller: By others, Shipped Loose or in C-Box
Guide Location: Left side and Right side - consult order
Stop Photoeyes: None, 1 or 2
Stop Photoeye Strip: No or Yes
Stop Photoeye Strip Cables: None, 5M, 10M, 15M
INSTALLATION TOOLS REQUIRED
- Drill (cordless or electric) - Anti Seize
- 25’ [7620] Tape measure - Hydro level
- “C” Clamps
- Hammer Drill
- Drill Bits - Phillips Bit for Drill
- Retaining Ring Pliers - Allen Wrench Set (1/8”) [2]
- Wire Strippers - Straight Edge
- “T” Handle Metric Allen Wrench
- 7/16” [11], 3/4” [19] Socket/wrench
- Small Straight / Phillips Screwdrivers
- Ladder (6’-8’) [1829-2438]
- 6’ [1829] Carpenters level
LOCKOUT/TAGOUT PROCEDURES
The Occupational Safety and Health Administration requires
that, in addition to posting safety warnings and barricading the
work area, the power supply has been locked in the OFF
position or disconnected. It is mandatory that an approved
lockout device is utilized. An example of a lockout device is
illustrated. The proper lockout procedure requires that the
person responsible for the repairs is the only person who has
the ability to remove the lockout device.
In addition to the lockout device, it is also a requirement to tag
the power control in a manner that will clearly note that repairs
are under way and state who is responsible for the lockout
condition. Tagout devices have to be constructed and printed so
that exposure to weather conditions or wet and damp locations
will not cause the tag to deteriorate or become unreadable.
FROMMELT SAFTEY
PRODUCTS does not
recommend any particular
lockout device, but recommends
the utilization of an OSHA
approved device (refer to OSHA
regulation 1910.147). RITE-HITE
Corporation also recommends
the review and implementation of
an entire safety program for the
Control of Hazardous Energy
(Lockout/Tagout). These
regulations are available through
OSHA publication 3120.
PRODUCT INTRODUCTION