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3

4

VWP 160-3 / 250-3

VWP 400-3

5

3.3 Principle of operation

The INOVAC multi-stage vacuum pump utilises the Roots principle which has been used in
vacuum engineering for over 100 years. The mode of operation is illustrated in pict. 5.
Compression is achieved by two figure of eight rotors, rotating in opposite directions.  The
rotor contours are such as to keep the same clearance between rotors or between the rotor
and casing. A Roots blower operates without internal compression of the transported gas.
Compression to a higher pressure is achieved at the exhaust side of the blower, when the air
is exhausted against the existing pressure in the exhaust port. This back pressure causes a
back flow of gases through the rotor gap towards the vacuum side. The higher this back
pressure and the higher the pressure difference between the vacuum and pressure side, the
greater the reduction in suction capacity and greater heat generation of the pumping unit.
This generated heat can only partially be removed via the cooling of the housing and therefore
a danger of over heating and seizure could be possible.  This is the reason why a basic Roots
pump can never compress against atmospheric pressure.  All Roots vacuum pumps that are
currently available on the market require some degree of intermediate cooling when they are
operating against atmosphere without a backing pump.
INOVAC is the only known Roots vacuum pump that has been especially designed to provide a solution to this problem.
The back flow which causes the excess heat generation of the pump has been eliminated utilising valves on the exhaust side of
the medium and high pressure stages (see pict. 3 and 5).
The vertical arrangement of the three pumping stages prevents condensates accumulating during compression, with natural
drainage making sure that any condensate is exhausted.
A by-pass system fitted between the LP/MP stage and MP/HP stage allows start up and operation of the INOVAC at any level
of  suction pressure. Due to the contact free compression, lubrication within the pumping chamber is not necessary.  Consequently
lubrication is limited to the drive and bearing areas which are separated from the pumping chamber by rotary seals.
As there are no frictional forces within the chamber, the stages operate at high speeds, approximately 4000 rpm.
Due to the Roots principle operation and the precision dynamic balancing of the rotors INOVAC operates extremely quietly at
these speeds.

3.2 INOVAC sectional drawings
3.2.1 Cross section through compressor stages

1

Bearing lubrication LP

2

Bearing lubrication MP

3

Bypass system

4

Bearing lubrication HP

5

Vacuum connection

6

Outlet valves

7

Exhaust air connection

3.2.2 Longitudinal section INOVAC

8

Sealing

9

Service temperature sensor (VWP 400-3)

10

LP stage

11

Sealing gas

12

MP stage

13

HP stage

14

Cooling pump

15

Main drive

16

Cooling fan

17

Cooling fan motor (VWP 400-3)

Summary of Contents for INOVAC VWP 160-3

Page 1: ...BE 221 2 4 99 Werner Rietschle GmbH Co KG Postfach 1260 79642 SCHOPFHEIM GERMANY 07622 392 0 Fax 07622 392300 E Mail info rietschle com http www rietschle com Rietschle UK Ltd Bellingham Way NEW HYTHE...

Page 2: ...n 8 6 Coolant 9 6 1 External cooling 9 6 2 Radiator cooling 9 6 2 1 Cooling liquid monitoring 9 7 Initial Operation 10 7 1 Risks for service staff 10 8 Maintenance 10 8 1 Oil lubrication 10 8 1 1 Bear...

Page 3: ...vel there will be a loss in capacity For further advice please contact your supplier The standard versions may not be used in hazardous areas Special versions with Ex proof motors can be supplied All...

Page 4: ...mosphere without a backing pump INOVAC is the only known Roots vacuum pump that has been especially designed to provide a solution to this problem The back flow which causes the excess heat generation...

Page 5: ...ers the compression chamber is sealed from the bearing housing by a labyrinth seal consisting of two piston rings PTFE In addition a shaft sealing ring PTFE running on a hardend pressed on shaft sleev...

Page 6: ...The by pass valves close when the interstage pressures are lower than the exhaust pressure 3 4 6 Sealing gas The INOVAC is supplied as standard with the facility to pressurise the shaft sealing ring c...

Page 7: ...250 3 VWP 400 3 9 10 5 Installation 5 1 Mechanical installation see data sheet D 221 5 1 1 Mounting Pumps that have reached operating temperature may have a surface temperature of more than 70 C depe...

Page 8: ...ll cabling used on starters should be secured with good quality cable clamps We recommend that motor starters should be used that are fitted with a time delayed trip resulting from running beyond the...

Page 9: ...frost A BP anti frost X 2270 A Glacelf Glysantin Glycoshell AF 405 Veedol Antifreeze The water must be ph neutral The liquids should be well mixed before fill in A simple pouring together is not suff...

Page 10: ...tive that the unit cannot be re started during the maintenance operation Do not work a pump that is at its normal operating temperature as there is a danger from hot parts hot lubricant or hot coolant...

Page 11: ...ing and the drive coupling half Remove the intermediate flange on the NP stage MS Removing the MP stage HS is carried out in the same manners as with LP stage Assembly of the stages is in reverse orde...

Page 12: ...400 3 E220 1 drive and gearbox E220 2 radiator cooling E220 3 fresh external Cooling E220 4 basic unit VWP 160 3 250 3 E221 1 drive and gearbox E221 2 radiator cooling E221 3 resh external Cooling E2...

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