Riello UPS MASTER HP-UL Series User Manual Download Page 10

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page 10 / 84 0MLMHTM30RUENUA

Layout

MASTER – HP – UL – Front View

Control panel with graphic display

Door handle

Ventilation grilles

Communication area

Front Cover panel with ventilation grilles

Switch cover panel

Door

SWIN: Input power switch

SWBY: Static switch bypass input

SWMB: Maintenance bypass switch (optional)

SWOUT: Static switch output

C C

Summary of Contents for MASTER HP-UL Series

Page 1: ...U UN NI IN NT TE ER RR RU UP PT TI IB BL LE E P PO OW WE ER R S SU UP PP PL LY Y 300 to 500 kVA Three Phase Output MASTER HP UL USER MANUAL ...

Page 2: ...page 2 84 0MLMHTM30RUENUA RPS SpA Viale Europa 7 37045 Legnago VR Italy www riello ups com ...

Page 3: ... output neutral connection is only permitted when an input neutral is provided that is the delta wye configuration is prohibited The source must have a grounded neutral even if the neutral is not connected to the UPS that is a delta source may not be ungrounded or corner grounded Please refer to Section 4 4 for additional information Safety Warnings IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUC...

Page 4: ... type Replace with same type and rating only Proper disposal of batteries is required Refer to your local codes for disposal requirements Never dispose of batteries in a fire Definition of operator and specialized technician The professional figure responsible for accessing the equipment for routine maintenance purposes is defined with the term operator This definition covers personnel that know t...

Page 5: ...use with electrical and electronic equipment 2 If exposed to heat or fire some products may release toxic fumes into the atmosphere Always use a respirator when extinguishing a fire Symbols used in the manual In this manual some operations are shown by graphic symbols to alert the reader to the dangerous nature of the operations Danger Risk of Electric Shock Possibility of serious injury or substa...

Page 6: ... there are suspended loads Work gloves Use always GENERAL PRECAUTIONS This manual contains detailed instructions for the use installation and start up of the UPS Read the manual carefully before installation For information on using the UPS the manual should be kept close at hand and consulted before carrying out any operation on the device This device has been designed and manufactured in accorda...

Page 7: ... 27 5 4 Mains load and battery connections 28 5 5 Connection of signals and remote commands 29 5 5 1 REMOTE COMMANDS ALARMS AND EPO 31 5 5 2 RS232 32 5 5 3 SLOTS 2 1 the following cards may be inserted optional 33 5 5 4 REMOTE ALARMS 2 optional cards for the MASTER HP UL 33 5 5 5 Battery temperature sensor optional 33 5 5 6 SWOUT and SWMB EXTERNALS 34 5 6 Start up procedure 34 5 6 1 Battery operat...

Page 8: ...SS 59 6 1 5 19 TOTAL BLOCK 60 6 1 6 RECORDER RECORDED EVENTS key 4 60 1 1 1 1 RECORDED VOLTAGES MEASUREMENTS 60 1 1 1 2 RECORDED CODES 60 1 1 1 3 RECORDED value on full page 61 6 1 7 DISABLING THE AUDIBLE ALARM key 5 62 6 1 8 CLOCK DATE TIME key 6 62 6 1 9 ARROW DOWN Internal Codes firmware ver key 7 62 7 PARALLEL OPTIONAL 63 7 1 UPS in parallel configuration 63 7 1 1 Introduction 63 7 2 Electrica...

Page 9: ...Single bottom cable entry 01 UPS 300 KVA 480 V 60 Hz Single bottom cable entry MBY 02 UPS 300 KVA 480 V 60 Hz Single TCE 03 UPS 300 KVA 480 V 60 Hz Single TCE MBY 04 UPS 300 KVA 480 V 60 Hz Parallel bottom cable entry 05 UPS 300 KVA 480 V 60 Hz Parallel bottom cable entry MBY 06 UPS 300 KVA 480 V 60 Hz Parallel TCE 07 UPS 300 KVA 480 V 60 Hz Parallel TCE MBY e g MHT 300 UL 01 UPS 300kVA single uni...

Page 10: ...play B Door handle C Ventilation grilles D Communication area E Front Cover panel with ventilation grilles F Switch cover panel G Door 1 SWIN Input power switch 2 SWBY Static switch bypass input 3 SWMB Maintenance bypass switch optional 4 SWOUT Static switch output A B C C D D E F G G 1 2 3 4 ...

Page 11: ...entilation grilles D Communication area E Front Cover panel with ventilation grilles F Switch cover panel G Doors H TCE Top Cable Entry cabinets Optional 1 SWIN Input power switch 2 SWBY Static switch bypass input 3 SWMB Maintenance bypass switch optional 4 SWOUT Static switch output A C C D D E F G G 1 2 3 4 B H H ...

Page 12: ...ions given in the specific manual The list of material provided may vary depending on the order specifications As a general rule the packaging should include the following this manual the installation drawing the warranty and eventual accessories 3 3 Handling The equipment must only be handled by adequately trained personnel It can be unloaded from the vehicle and put into place by lifting the box...

Page 13: ...at ensure that the ambient temperature conforms to the following minimum operating temperature 32 F 0 C maximum temperature for 8 hours a day 104 F 40 C average temperature for 24 hours 95 F 35 C 4 2 Dimensions of the premises For the Maintenance dimensions of the cabinets refer to the INSTALLATION DRAWINGS supplied with the UPS and with the battery cabinet if present These drawings provide the fo...

Page 14: ... less heat than one located in a free environment The following rule must be followed Leave at least one of the three side walls free right left or back The bottom side kick panels plates must not be mounted for installations where cabinets are placed side by side 4 4 Air change for battery premises The premises housing the battery cabinet must have sufficient air circulation to ensure that the co...

Page 15: ...neutral CAUTION If the input connection is Delta the UPS can supply only Delta load The output neutral must not be connected unless the UPS is the Wye version supplied with an input neutral TRANSFORMER BOXES optional are available for converting the distribution systems from 3 to 4 wires CAUTION If a three phase non linear load is connected to the output the current on the neutral conductor can re...

Page 16: ...4 0MLMHTM30RUENUA 5 1 UPS in single configuration The UPS is designed to work either as Single input Unit or as Dual input Unit Schematic diagram Single input Unit OPTION Schematic diagram Dual input Unit OPTION ...

Page 17: ...ows in order to open the UPS Open the door Remove the switch cover panel Remove the bottom cable entry cover plates Drill or punch conduit holes in the cover plates Route the power cable through the bottom to the UPS terminals in base to your configuration see the next paragraphs MASTER HP UL bottom cable entry version bottom view footprint of cable entry in the UPS from the bottom ...

Page 18: ...page 18 84 0MLMHTM30RUENUA MASTER HP UL top cable entry version Top view cable entry in the UPS from the top ...

Page 19: ...nnections are made using bolts to the bus bar Do not loosen the bolts that attach the bus bars Bond The UPS is provided with a separate bus bar that connects the Neutral Output to the frame Ground for delta input connection This is required to meet NEC grounding code for separately derived neutrals When a Neutral is provided in a Wye configured input connection the bus bar should be removed Refer ...

Page 20: ...tral terminal Maintenance Bypass Switch optional The single input is a factory default configuration Do not remove the bypass jumpers The input phase connections are made using bolts to the bus bar Do not loosen the bolts that attach the bus bar Bond The UPS is provided with a separate bus bar that connects the Neutral Output to the frame Ground for delta input connection This is required to meet ...

Page 21: ... input is located on the left and the bypass input is on the right The neutral input comes from the bypass source no neutral is to run from the rectifier input source although the rectifier source must be a grounded wye Note Maintenance Bypass Switch optional Bond The UPS is provided with a separate bus bar that connects the Neutral Output to the frame Ground for delta input connection This is req...

Page 22: ...d N present on the terminal identifies the neutral terminal The neutral input comes from the bypass source no neutral is to be run from the rectifier input source although the rectifier source must be a grounded wye Maintenance Bypass Switch optional Bond The UPS is provided with a separate bus bar that connects the Neutral Output to the frame Ground for delta input connection This is required to ...

Page 23: ... 3 x 107 mm2 Battery UPS models Phase Conductor 300 kVA 3 x 250 kcmil 3x 127 mm2 400 kVA 3 x 350 kcmil 3 x 177 mm2 500 kVA 3 x 500 kcmil 3 x 253 mm2 Note For 500kVA when installing copper wires use a suitable oxide inhibiting compound Input for single input unit UPS models Phase and Neutral Conductor 300 kVA 2 x 250 kcmil 2 x 127 mm2 400 kVA 3 x 250 kcmil 3 x 127 mm2 500 kVA 4 x 250 kcmil 4 x 127 ...

Page 24: ...installation Per NEC article 300 20 2 all three phase conductors must be run in the same conduit Neutral and ground must be run in the same conduit as the phase conductors Conduit is to be sized to accommodate one neutral conductor the same size as the phase conductors and one ground conductor If two neutral conductors or an oversized neutral conductor are to be installed check the size of the con...

Page 25: ...ut for dual input unit UPS models Nominal Current Maximum Current OCP Current OCP Unit rating Bolt Size in ISO 300 kVA 361A 433A 541A 600A 1 2 M12 400 kVA 481A 640A 800A 800A 1 2 M12 500 kVA 601A 640A 800A 800A 1 2 M12 Bypass Input for dual input unit UPS models Nominal Current OCP Current OCP Unit rating Bolt Size in ISO 300 kVA 364 455A 600A 1 2 M12 400 kVA 486 607A 800A 1 2 M12 500 kVA 607 759A...

Page 26: ...Nm 5 16 13 17 M8 18 23 3 8 27 34 M10 36 46 1 2 44 59 M12 60 80 5 3 1 Ground Fault Circuit Interrupter GFCI If the UPS protection against electric shock uses a Ground Fault Circuit Interrupter GFCI it will have to have the following characteristics Sensitivity 300mA Sensitive direct current and unidirectional components class A or class B Insensitive to transient current pulses Delay greater than o...

Page 27: ... example for the backfeed alarm and then the dry contact can be used to control the triggering of a switch located on the UPS input 5 3 3 Emergency power off device EPO The UPS has an EPO Emergency Power Off function In the event of an emergency using this function the UPS shuts down the rectifier inverter static switch and completely disconnects the power to the load The Output circuit of the UPS...

Page 28: ...hers Cable lugs provided by others 3P G Y 5 4 Mains load and battery connections Input line without neutral A transformer must be inserted either on the mains supply line or on the bypass line as shown in the drawings if the load requires a neutral Schematic diagram Single power line without neutral from the source OPTION Schematic diagram Main power supply and separate bypass without neutral from...

Page 29: ...cabinet need to be connected to the UPS a suitable junction unit must be added for making parallel of battery cabinets before connection to the UPS 5 5 Connection of signals and remote commands Attention should be drawn to the necessity of maintain the security of any SELV CIRCUIT when connected to other equipment See the detail in the following points for each type of signal Connections to the bo...

Page 30: ...ly close contact used to indicate when the SWMB EXT is closed 4 AUX SWMB RETURN INPUT 5 AUX SWOUT INPUT Normally open contact used to indicate when the SWOUT EXT is closed 6 AUX SWOUT RETURN INPUT 7 BAT TEMP SENSOR INPUT temperature ambient from battery cabinet 8 BAT TEMP SENSOR INPUT 9 GROUND INPUT Cable shield to ground Terminal block PIN NAME TYPE FUNCTION 1 SWBATT coil OUTPUT Normally open dry...

Page 31: ... unpowered the factory set end of discharge pre alarm value is 5 minutes 10 12V POWER Power supply 12Vdc 80mA max pins 10 and 11 11 GND POWER 12 IN 1 INPUT 1 Inverter OFF Connect pin 11 to pin 12 for at least 2 seconds In NORMAL OPERATION If the INVERTER OFF command is received the UPS switches the power supply of the load onto the bypass line load is not protected in case of mains outage In EMERG...

Page 32: ...nu on the CONTROL PANEL Depending on the length of the communication line the recommended values for the transmission speed are 9600 baud 50m 4800 baud 100m 2400 baud 200m 1200 baud 300m See the diagrams below for the connection procedure DB9 female RS232 2 D For connection with a computer use a standard RS 232 cable See the diagram for connection with a modem 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1...

Page 33: ... with a browser TFTP to configure or update the device when connected to the network The main function of this device is to integrate the UPS into the LAN network ensuring a high level of reliability of communication with the server to enable full management and control of the UPS For the full and updated list of communication accessories please see the website www riello ups com 5 5 4 REMOTE ALAR...

Page 34: ...ter a few seconds messages on the status of the UPS will start to be shown on the first line of the display panel these will include the following message relating to the battery disconnect Wait DO NOT connect the BATTERY 4 close the static static bypass line input switch SWBY 5 close the output switch SWOUT 6 do not close the external battery circuit breaker disconnect device Once these operation...

Page 35: ...the Signals and Commands Panel should be ON Check that the load connected to the UPS is powered In this state the power supplied to the load is being provided by the batteries Close the input power switch SWIN to return to normal operation The IN and OUT LEDs on the CONTROL PANEL will be GREEN The batteries will recharge automatically Battery backup time Before a full battery discharge test can be...

Page 36: ...g mode is suggested only if in the event of a mains outage the load powered accepts an interruption of the power supply of around 2 5 ms and that it accepts any mains interference This operating mode is normally used for loads that are not particularly sensitive While operating in this mode the letter N will be displayed on the second line of the BASIC MENU near the UPS model Smart Active mode The...

Page 37: ...ED OUTPUT VOLTAGE see page 53 BATTERY parameters see page 53 end of battery discharge pre alarm see page 54 shutdown due to power lower than a set value AUTO OFF in power see page 56 daily programmed shutdown AUTO OFF time see page 56 Frequency and voltage range on the BYPASS line see page 57 bypass frequency range see page 57 modem configuration see page 57 RS232 1 and RS232 2 ports see page 58 s...

Page 38: ...e Static Bypass the yellow Load on Bypass lamp LED4 upper right will be steady or flashing if the load exceeds the UPS rating Refer to Section 6 regarding the indicators After SWMB is closed the yellow Load on Bypass lamp will flash and the inverter will stop If desired the UPS can be completely shut down without interrupting power to the load Leave SWMB closed but open SWIN SWBY SWOUT and all bat...

Page 39: ...page 39 84 0MLMHTM30RUENUA 5 11 Block diagram ...

Page 40: ...stomize or disable this function BATTERY This is the energy reserve to power the load when MAINS isn t available to the UPS Each RPS Battery Cabinet contains both fuses and or a circuit breaker disconnect If a battery pack other than the RPS Battery Cabinet is used make sure that the battery cabinet is provided with a disconnect device and a protection device circuit breaker or disconnect with fus...

Page 41: ...PS can be bypassed by closing SWMB and opening switches SWIN SWBY and SWOUT while keeping the load on the output powered This operation is necessary when maintenance operations must be carried out inside the equipment without interrupting the power supply to the load The Maintenance bypass switch is sized for the rated power of the UPS CAUTION When the Maintenance bypass switch SWMB is closed dang...

Page 42: ...each UPS is sized for the rated power of the single unit NOTE To set in the maintenance bypass the system the switches SWMB of all the units must be closed Maintenance bypass on a single unit This is the procedure to perform a maintenance bypass operation on a single unit e g UPS1 Open switches SWBY SWOUT SWIN and the battery cabinet circuit breaker disconnect on unit 1 only If the active UPS s ca...

Page 43: ...F7 F8 LED Bypass line indicator LED Mains line indicator LED Battery powering the load LED Load on bypass LED Normal output LED Alarm for internal fault Graphic display F1 F2 F3 F4 F5 F6 F7 F8 FUNCTION KEYS The function of each key is shown at the bottom of the display and it varies according to the menu 250kVA ...

Page 44: ...t is switched onto the automatic bypass line Flashin g The system output is switched onto the automatic bypass line with the output power greater than 100 VA or the manual bypass switch SWMB is closed optional Off When the system output is switched onto inverter or the output is switched onto the bypass line and both switches SWOUT and SWMB are open or when the TOTAL BLOCK command is active Green ...

Page 45: ...d with dotted lines when they are inactive UPS MESSAGES AND MAIN OPERATING VALUES Area where the UPS operating status is displayed by means of two text lines The first line displays messages that are explained in the alarm message paragraph The second line displays the main operating values about system output load battery buzzer and alarm message number KEY FUNCTION Area that shows the key functi...

Page 46: ... bypass line switch Bypass line input switch Battery switch Output switch Main line input switch Output load 40 VA or 0 VA Battery 70 Ah or 0 Ah Table with keys numbers and Icons Key Off ON Icon Meaning Information or n 1 Measures or n 2 Commands or n 3 History or n 4 Buzzer OFF ON or n 5 Display date hours or n 6 Decrease value or sub menu or n 7 Increase value or previous menu or n 8 250kVA ...

Page 47: ...message ALARM MESSAGES one at a time for a few seconds The second line of the basic menu shows The second line displays the main operating values about system output load battery buzzer and alarm message number The message U200A indicates an UPS model with 200kVA rated power operating with 60Hz output frequency When the unit is set for the parallel operation the letter P is added U200AP The letter...

Page 48: ...his case the numeric value refers to the remaining minutes of operation calculated according to the current supplied by the battery and to the state of charge of the battery NOTE The backup time shown is calculated according to the measurement of the discharge current present at that time the stored value relating to the capacity of the battery connected and the stored value relating to the percen...

Page 49: ...e of the rated value BY 277 277 277Vln 480V Measurement of the three input phase voltages of the bypass line with the concatenated voltage the average of the three values in brackets 60 1Hz Frequency of the bypass line BATT xxxV battery voltage value 0 0A battery current positive with Battery discharging negative with battery charging i 277 277 277Vln inverter output voltage yyyVdc input inverter ...

Page 50: ...__________________ 1 V L L L1 2 L2 3 L3 1 Freq MAINS VOLTAGE 480V 480V 480V 60 0Hz BYPASS VOLTAGE 480V 480V 480V 60 0Hz OUTPUT VOLTAGE 480V 480V 480V 60 0Hz BATTERY VOLTAGE 530V BATTERY CURRENT 10 0A __________________________________ OUT 277 277 277Vln 480V 40 40 40 A 40 40 40 W 60 0Hz 57 57 57 Ap Bat 530V 11A i 277 277 277Vln 720Vdc Ts 26 Tr 36 Ti 35 125kVA 277V 3L 60Hz 15 35 55 ________________...

Page 51: ...ew test is performed 60 sec after activation of the alarm and if the result is negative the alarm is activated once again for another 60 sec The alarms continue to halve the charge value stored until the calculated battery voltage is less than the voltage actually measured In practice this battery control system produces an alarm each time the battery is seen to have less than half of the expected...

Page 52: ...sequence of keys from the basic menu 7 4 then by scrolling through the alarms with keys 7 and 8 The following message will be displayed System Autorestarting Disabled 1 Option 41 Tot active 1 8 next 6 1 5 3 Keys menu 3 5 CODE 436215 The code is no longer required for 2 minutes after it has previously been inserted The next menu can only be accessed by inserting the correct code otherwise it return...

Page 53: ...the backup time If not set otherwise this value is assumed to be equal to the UPS power e g at 100kVA the value set by default is 100Ah Battery type for high intensity discharge batteries change from value 1 normally pre set for normal batteries to value 2 value 3 is to be used for open vase batteries Cyclical battery recharging factory set Select type 1 or 2 and then press key 4 to display the pr...

Page 54: ...h batteries of type 1 2 or 3 Voltage values Vmin Vp and Vs are not fixed values but are a function of the battery discharge current Vp Vmin 5V 10 battery current A battery capacity Ah Keys 7 and 8 can be used to decrease or increase the time to activate the pre alarm before the system blocks due to end of battery discharge Variations in the field of 1 minute are possible from 2 to 254 minutes The ...

Page 55: ...rent battery capacity in Ah Example for a 100Ah battery with a discharge current of 100A the regime is 1 The three values Vs Vmin and Vp are obtained from the discharge characteristic curve supplied from manufacturer relating to the battery discharge regime 1C has been determined Vs start of discharge voltage 1 intersection with the x axis battery terminal axis the value must be multiply for 40 nu...

Page 56: ...re effecting the automatic return to normal operation The AUTO OFF function may be used to shut down the system during operation from battery simply by shutting down the output load In normal operation the AUTO OFF function may be used to reset consumption since the power circuits are deactivated the battery remains isolated and only the control circuits with consumption equivalent to a light bulb...

Page 57: ... 7 or 8 to exit the menu Keys 7 and 8 can be used to decrease or increase the value as a percentage of the acceptable range for the frequency at the bypass line input The choice is between the values 1 and 5 relative to the rated system value of 60 Hz 6 1 5 11 MODEM Press the following sequence of keys to access the menu 3 5 436215 7 4 MODEM enable 0 ADJUSTMENT 5 dial 6 send 7 8 Press key 1 to exi...

Page 58: ...hen any alarm is verified 6 1 5 12 DIAL SEND MODEM Press the following sequence of keys to access the menu 3 5 436215 7 4 5 6 MODEM dial n 6543210 2 3 ADJUSTMENT 5 dial 6 send 7 8 Press key 1 to exit the menu Keys 7 and 8 can be used to decrease or increase the figure on which the cursor is positioned The cursor is moved by means of keys 2 and 3 and is indicated initially by the character _ Each n...

Page 59: ...ollowing sequence of keys to access the menu 3 5 436215 8 4 SMART ACTIVE S Stby 5 min Stby_ON 1 Adjustment 4 Sma OFF 5 6 7 8 Press key 1 to exit the menu When the Smart Active function is activated via key 4 Stby_ON goes to 1 The setting remains stored even during a shutdown due to a power failure There is a delay of 5 minutes before transfer to SMART ACTIVE mode For a description of the operation...

Page 60: ... a FFFF FFFF 2005 12 31 14 45 50 n 100 Return to the basic menu by means of key 1 Key 2 activates the submenu RECORDED VOLTAGES MEASUREMENTS Keys 3 4 and 5 keep their normal functions Key 6 activates submenu 4 6 RECORDED CODES and allows the exchange of stored alarm message with the display of the corresponding status codes at the time of the stored event and vice versa The status codes allow a mo...

Page 61: ... This key switch to page with all codes and measurements displayed of 1 event The key 6 switch from code with message line to full lines code NORMAL OPERATION a 0000 0000 2011 1 24 15 35 40 s 8000 c 0000 b 0000 r 0000 00 i 0000 00 IN 100 100 100 V 45 45 45 A 60 2Hz BY 277 277 277Vln 480V 60 0Hz OUT 277 277 277Vln 480V 50 50 50 A 40 40 40 W 60 0Hz 57 57 57 Ap Bat 530V 11A i 277 277 277Vln 720Vdc Ts...

Page 62: ...ting the correct code otherwise the system returns to the basic menu Press keys 2 3 4 5 or 6 to select which value to change DATE TIME Xmg h 2003 12 31 24 60 60 ADJUSTMENT 7 8 In this case the year s value is to be changed the flashing symbol X superimposed over the letter shows which field has been selected Press keys 7 or 8 to decrease or increase the selected value by one unit press any one of ...

Page 63: ...f information The information is exchanged between the UPS s via a cable connecting them in a loop The loop connection provides redundancy in the network connection cable communication in the cables between the individual units This is the most reliable means of connecting the UPS and also allows the hot insertion or disconnection of a UPS Each UPS has its own controller that continuously communic...

Page 64: ...off before operations After disconnecting the mains lines and the DC power authorized personnel shall wait at least 10 minutes for capacitors bleed off before servicing inside to the UPS 7 2 1 Input The instructions seen in the first part of the manual for a single UPS remain valid each unit must be protected with equivalent fuses or switches 7 2 2 Ground Fault It is recommended that a Ground Faul...

Page 65: ... in the rest position and be opened when the button is pressed Installation of the EPO switch must be made with the UPS s turned off 7 2 4 External maintenance bypass and output switch cabinet The External Maintenance Bypass should be installed in accordance with the manual for the External Maintenance Bypass Cabinet The auxiliary contacts of the external SWMB and of the SWOUT shall be connected t...

Page 66: ...load connections All the information contained in the section Mains load and battery connections page 28 in relation to the UPS remains valid with the addition of the information set out below 7 3 1 UPS AC input output power connection Refer to the Electrical Connections Section 5 of this manual for information on how to size the cables for each UPS Parallel connect the UPS as follows Connect the ...

Page 67: ...ed at any point either due to a fault or for maintenance operation of the system shall not fail and the system keep going to operate normally as will be shown repeatedly below The UPS s are connected through the signals RJ45 flat adapter parallel card located in the lower part of the UPS in the area for signal and command connections as shown in the section on SIGNALS and REMOTE COMMANDS RJ45 flat...

Page 68: ...bution panel for power connections The UPS system must be prearranged with a RJ45 female RJ45 female shielded adaptor cable not provided with the UPS All the UPS s in the system must have the same firmware version Example of hot insertion A UPS parallel cable type RJ45 B RJ45 female RJ45 female shielded adaptor cable UPS BYPASS CABLE II Insert the new UPS power connections in the distribution pane...

Page 69: ...rt position one of the other UPS s UPS 1 or UPS2 must be in the start position One UPS in the system must have SW1 in the start position and LED ON I Shut down the UPS 3 that is to be removed Remove the signal cables of the UPS to be removed II III Connect the RJ45 female RJ45 female shielded adaptor cable not provided between cables A Check that all the UPS are operating normally and that the sys...

Page 70: ...d with each UPS A make the connections as shown below Single UPS configured in parallel If it is required to use a UPS that has been configured as a parallel unit on its own the signal card must be jumpered with the cable provided as shown below A UPS PARALLEL CABLE B RJ45 type connector C RJ45 flat adapter signal parallel card D LED on E SW1 in start position Two UPS in parallel D UPS1 LED on UPS...

Page 71: ... cont position on UPS2 and UPS3 Note 3 RJ45 cables are required despite redundancy System will not start up unless 3 cables are installed To add other parallel UPS s a UPS PARALLEL CABLE must be added for each new UPS connected The signal connection must not be removed when one UPS is shut down B B C A UPS 1 D A UPS 2 E A UPS 2 ...

Page 72: ...ery code has already been inserted Only the battery capacity value has to be inserted see below X P the parallel battery code must be inserted by pressing keys 3 5 in sequence on the control panel and the code 467123 repeat the same sequence to disable the parallel The UPS s connected to the one in which the code is inserted will be automatically configured through the parallel cable the letter b ...

Page 73: ... control panel remains off NOTE when the operations indicated above are performed personnel must wait at least ten minutes for the capacitors to discharge before servicing inside of the UPS In this situation any disturbance such as a blackout on the mains supply line will have an effect on the load since the batteries are disconnected in this state Procedure b The bypass line is out of the range t...

Page 74: ...ted in the section connections must be followed In the event of a mains power failure the load is supported by all of the parallel connected UPS s STAND BY OFF OPERATION In this mode if there is a mains power outage the UPS s share the load equally the load is not powered with the mains present STABILIZER WITHOUT BATTERY OPERATION In this mode the units share the load equally Without a battery eac...

Page 75: ...h message Parallel signal cable fault on the panel 3 Normal operation Slave units with message Parallel signal cable fault on the panel Note in this situation the load is powered correctly All the UPS s supply power to the load Let us assume that the signal cables between UPS s 1 3 and 2 3 are opened UPS STATUS 1 Normal operation Master unit with message Parallel signal cable fault on the panel 2 ...

Page 76: ...wer the load when it is disconnected from the mains power supply High voltage is present inside the UPS even when the mains power supply and the battery have been disconnected After disconnecting the mains power supply and the battery cabinet trained service personnel must wait at least ten minutes for the capacitors to discharge before servicing inside of the equipment routine maintenance for bat...

Page 77: ...VA INPUT RECTIFIER Rated voltage 480Vac 3 phase Rated voltage tolerance with battery recharge depending on the load percentage 10 10 100 load 20 10 85 load 30 10 75 load 40 10 65 load Input frequency tolerance from 45 to 65Hz Rated current 480 V A 361A 481A 601A Rated power 480 V kVA 320 425 484 Maximum current at full load and with battery recharging A 433A 640A 640A Power factor at rated voltage...

Page 78: ...default 2 2 5 V cells programmable 9 1 1 1 1 1 1 2 Boost charge Battery type 1 or 2 V 3 V 0 V 562 2 34 V cells default 576 2 40 V cells default 2 2 5 V cells programmable 9 1 1 1 1 1 1 3 End of discharge 20 C Battery type 1 2 3 V 0 V For Ibatt 0 Ah rated value 432 395 For Ibatt Ah rated value 384 375 456 programmable Max Vdc V 600 Ripple voltage with recharged battery Approx 0 Max recharge current...

Page 79: ...x Voltage distortion with non linear load 3 Stability of frequency with Inverter synchronized with the bypass mains 2 adjustable from 1 to 6 from control panel Stability of frequency with Inverter not synchronized with the bypass mains 0 05 Speed of frequency variation 1Hz sec Dissymmetry of the phase voltages with balanced and unbalanced load 1 Voltage phase shift with balanced and unbalanced loa...

Page 80: ...d Inverter UPS in Normal Mode Approx 0ms Switching onto bypass with Inverter out of sync UPS in Normal Mode 20ms Switching from bypass to Inverter UPS in Stand by On mode from 2 to 5ms Delay in transfer onto Inverter after switching onto bypass 4 sec Power overload capacity of the bypass line kVA 110 for 60 minutes 125 for 10 minutes 150 for 1 minute Short circuit capacity of the bypass line x rat...

Page 81: ...ST menu page 51 7 LOW INPUT VOLTAGE or OUTPUT OVERLOAD W Alarm present if one of the following conditions occurs the power supply voltage in input is insufficient to power the load see general characteristics the active power W of the output load is greater than the rated value 8 OUTPUT OVERLOAD This indicates that the required load power which is supplied by the inverter is greater than the allow...

Page 82: ...ated The system executes the shutdown command with a few seconds delay to allow for cancellation The command remains stored even during shutdown due to a power outage When the power supply is restored the system does not return to normal operation if the block that has been intentionally set is not deactivated to deactivate it close SWBY or if required press 8 20 REMOTE SYSTEM OFF COMMAND ACTIVE S...

Page 83: ...e 39 BATTERY SERVICE The battery operation time exceeded the set time to require service 40 Battery charge set level Ah The system is waiting to start in normal operation after a complete battery discharging because the battery is not charged above the requirement 41 Input switch OFF The external optional input switch is OFF 42 INSULATION LOSS A C The external optional ac imput insulation checking...

Page 84: ...rminated immediately This is achieved by switching the contact from open to closed Checks state of the battery Battery test with rectifier on Starts the manual battery test that continues until a block command is received or until the full discharge of the battery Terminates any manual battery test underway This is achieved by switching the contact from open to closed Checks state of the battery N...

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