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680 Synergy Plus

Digital Weight Indicator

Technical Manual

August 14, 2019

PN 192627 Rev A

Summary of Contents for Revolution 680 Synergy Plus

Page 1: ...680 Synergy Plus Digital Weight Indicator Technical Manual August 14 2019 PN 192627 Rev A...

Page 2: ...marks of their respective companies All information contained within this publication is to the best of our knowledge complete and accurate at the time of publication Rice Lake Weighing Systems reserv...

Page 3: ...l Communications 7 2 4 6 Digital I O 8 2 4 7 Micro USB Device Communications 8 2 4 8 Ethernet 9 2 4 9 Option Card Port 10 2 5 CPU Board 10 2 6 Backplate Attachment 10 2 7 Sealing the Indicator Optiona...

Page 4: ...etup Program Menu 31 4 4 6 Setup Print Format Menu 33 4 4 7 Setup Stream Format Menu 34 4 4 8 Setup Setpoints Menu 35 4 4 9 Setup Digital I O Menu 38 4 4 10 Setup Analog Output Menu 39 4 5 Accumulator...

Page 5: ...d Continuous Setpoints 55 9 2 Batching Examples 57 9 2 1 Example 1 57 9 2 2 Example 2 58 10 0 Maintenance 60 10 1 Maintenance Checkpoints 60 10 2 Field Wiring 60 10 3 Troubleshooting Tips 60 10 4 Batt...

Page 6: ...tor iv Visit our website www RiceLake com Rice Lake continually offers web based video training on a growing selection of product related topics at no cost Visit www ricelake com webinars Contents 12...

Page 7: ...bout procedures that if not observed could result in damage to equipment or corruption to and loss of data General Safety Do not operate or work on this equipment unless this manual has been read and...

Page 8: ...y pressing on the front panel The indicator displays the audit accumulator tare and version menus when in user mode Setup Mode Most of the procedures described in this manual including calibration req...

Page 9: ...D when working inside the 680 enclosure Procedures requiring work inside the 680 must be performed by qualified service personnel only The electric receptacle to the 680 must be easily accessible 2 1...

Page 10: ...stems recommends removing the 680 from the stand prior to mounting Figure 2 3 Mounting the Indicator 1 Using the mount as a template mark the screw locations 2 Drill holes for the screws 3 Secure the...

Page 11: ...the indicator One of the cord grips is used for the power supply and the other four are used to accommodate the load cell cable and the serial digital inputs and outputs Ethernet micro USB or the opt...

Page 12: ...igure 2 6 Foil Shielded Cable 1 Strip the insulated jacket and foil 1 2 15 mm past the shielding clamp 2 Strip another 1 2 of the insulated jacket leaving the foil shielding exposed 3 Fold the foil sh...

Page 13: ...J3 connector Section 2 5 on page 10 is intended to provide a connection point for the RS 232 serial communications Two RS 232 ports are available See Table 2 4 for the pin assignments for the J3 conn...

Page 14: ...rt designation is assigned for each physical USB port the 680 is connected to on the PC For example if the PC has two physical RS 232 COM Ports they most likely are designated COM1 and COM2 When conne...

Page 15: ...Table 2 7 for the pin assignments for the J8 connector When looking into the enclosure from the backside of the indicator pin 1 of the J8 connector is at the bottom See Table 2 8 and Table 2 9 for the...

Page 16: ...ll the ten backplate screws Use the torque pattern in Figure 2 9 to prevent distorting the backplate gasket Torque screws to 15 in lb 1 7 N m Figure 2 9 Backplate Torque Pattern Torqued screws may bec...

Page 17: ...10 3 Seal the wire to secure 2 8 Parts Kit Components The recommended cable strip length is 0 25 7 mm for all 680 connectors Part No Description Qty 15631 Cable Tie 3 Nylon 4 15650 Mount Cable Tie 3...

Page 18: ...Plus Digital Weight Indicator 12 Visit our website www RiceLake com 2 9 Replacement Parts Figure 2 11 Replacement Parts Diagram 27 26 25 24 23 20 21 22 19 18 28 30 31 12 11 13 14 15 16 7 8 9 10 17 29...

Page 19: ...0 093 0 094 Thick White Nylon 6 6 2 15 180825 Knob M6 x 1 Threaded 32 mm Diameter 7 Lobe Nylon ZN Plated Steel 2 16 29635 Tilt Stand SST 1 17 180842 Power Cord Assembly NEMA 5 15 NOTE For Unit PN 193...

Page 20: ...ll scale but can be configured for up to 100 percent of full scale Also used as the up key to navigate menus Switches the weight display to an alternate unit The alternate unit is defined in the Confi...

Page 21: ...returns up to the current parameter rather than to the next parameter in the menu LED Description Gross Brutto Gross Brutto LED Gross weight display mode or Brutto in OIML mode Net Net LED Net weight...

Page 22: ...er 8 Repeat the previous steps until alphanumeric entry is complete 9 Press to save the new entry Press to leave the parameter without saving the changes 3 4 General Indicator Operation Basic 680 oper...

Page 23: ...umeric keypad to enter the tare weight value and press 3 The display changes to net weight and the Net LED and PT LED light confirming the preset tare was entered Press again while the LED is lit or e...

Page 24: ...nfig displays 7 Press The audit trail configuration counter displays 8 Press twice to return to weigh mode 3 4 10 View Legally Relevant Version 1 Press audit displays 2 Press lrv displays 3 Press The...

Page 25: ...plays 2 Press or until accum displays 3 Press dispacm displays 4 Press clracum displays 5 Press or to clear the accumulator value ok displays 6 Press or to return the accumulator menu parameters 7 Pre...

Page 26: ...lear the current time Use the numeric keypad to enter the new time value Press to accept the new time value once correct 5 Press to return to weigh mode Time is backed up by the internal battery and i...

Page 27: ...e complete setpoint menu 5 Press value displays 6 Press again to view the current configured setpoint value 7 To edit the setpoint value use the following method Press to clear the current value Use t...

Page 28: ...librating the unit 4 1 Setup Switch In order to configure the 680 it must be placed in setup mode with the setup switch The setup switch is accessed through a small hole on the bottom of the enclosure...

Page 29: ...or Displays prints and clears accumulated weight value See Section 4 5 on page 39 Tare Tare Displays and clears stored tare value See Section 4 6 on page 39 time Time Displays the time and allows the...

Page 30: ...the scale Enter value 0 0000001 9999999 0 10000 0 default Ztrkbn Zero Track Band Automatically zeros the scale when within the range specified as long as the input is within the zrange and scale stand...

Page 31: ...o the output of the filter filtering is suspended and the A D value is sent straight through the filter Filtering is not suspended if the threshold is set to NONE Settings NONE default 2D 5D 10D 20D 5...

Page 32: ...el UNITS button to toggle between the primary and secondary formats only displays under Secondary Settings ON default OFF Table 4 5 Format Primary and Secondary Menu Parameters Parameter Description w...

Page 33: ...erence point after which a new span calibration must be performed This calibration cannot be performed when calibrating a scale for the first time See Section 5 2 1 on page 41 tmpzero Temporary Zero T...

Page 34: ...or received by the port and specifies the parity bit to odd even or none Settings 8NONE default 7EVEN 7ODD stopbit Stop Bits Sets the number of stop bits transmitted or received by the port Settings...

Page 35: ...ration of EDP commands and printing REMOTE Configures the port to operate as a serial scale input termin Outgoing Line Termination Sets the termination character for data sent from the port Settings C...

Page 36: ...PNSE Specifies if the port transmits replies to serial commands Settings ON default OFF ethclnt Ethernet Client Allows the 680 to send EDP commands to external devices Sub parameters ECHO Specifies if...

Page 37: ...parameters to allow customization of tare clear and print functions in non Legal for Trade scale installations indset Industrial Settings Displays when REGULA parameter is set to INDUST See Section 4...

Page 38: ...ult REMOVE NOTHING ntare Negative Zero Tare Allow negative or zero tare Settings NO default YES ctare Clear Tare Accumulator Allow clear key to clear tare accumulator Settings YES default NO negtotl N...

Page 39: ...AT Enter characters Alphanumeric entry up to 1000 characters scv sp spm nl default DEST 1 2 Destination ports Settings RS232 1 default RS232 2 RS485 TCPC USB NONE DEST 2 default hdrfmt Header Format T...

Page 40: ...eighing Systems stream format Section 11 3 1 on page 63 CARDNAL Cardinal stream format Section 11 3 2 on page 63 WTRONIX Avery Weigh Tronix stream format Section 11 3 3 on page 64 TOLEDO Mettler Toled...

Page 41: ...to AUTO or MANUAL Settings OFF default AUTO Allows the batch sequence to repeat automatically once it has been started MANUAL Requires a BATSTRT input command to run the batch sequence Table 4 15 Set...

Page 42: ...pshprnt pshtare dslot dig out sense batch branch enable access alias If TRIP INBAND or OUTBAND If TRIP HIGHER or LOWER If PREACT ON or LEARN If PREACT LEARN If PREACT LEARN If KIND PCTREL Based on DIG...

Page 43: ...ON or LEARN depending on the TRIP setting specified for the setpoint the setpoint trip value is adjusted up or down by the PREVAL value Enter value 0 0 9999999 0 0 0 default preadj Preact Adjustment S...

Page 44: ...OFF default ON branch Branch Destination Specifies the setpoint number to which the batch sequence is to branch if the current setpoint is not satisfied upon initial evaluation 0 do not branch Enter v...

Page 45: ...value 0 V 0 mA or 4 mA min Minimum Weight Specifies the minimum weight value tracked by the analog output Enter value 9999999 0 0 0 default max Maximum Weight Specifies the maxmum weight value tracked...

Page 46: ...ee Section 5 2 on page 41 if the application requires a rezero last zero or temporary zero 4 Ensure there is no weight on the scale 5 Press to perform a zero calibration ok displays 6 Press zerocnt di...

Page 47: ...mpzero or last zero lstzero A rezero rezero can be done after calibration See below for information on these alternative zeros 5 2 1 Last Zero This takes the last push button zero in the system from w...

Page 48: ...O s to perform a last zero calibration 4 Apply the span calibration weight to the scale 5 Send the command SC WVAL s xxxxx where xxxxx is the exact value of the span calibration weight applied to the...

Page 49: ...the configuration file provides a backup which can be quickly restored to the indicator if needed Alternatively the file can be edited within Revolution and downloaded back to the indicator 6 2 Savin...

Page 50: ...as pseudo keys providing functions which are not represented by a key on the front panel For example to enter a 15 lb tare weight using serial commands 1 Type K1 and press Enter or Return 2 Type K5 an...

Page 51: ...unlocks specified front panel key x KPRINT KUNITS KTARE KGROSSNET KZERO K0 K9 KDOT KCLEAR example to unlock the Print key enter KUNLOCK KPRINT Command Function DUMPALL Returns a list of all parameter...

Page 52: ...n 0 1 second intervals 10 1 second 0 600 10 default SC OVERLOAD n Overload FS 2 default FS 1D FS 9D FS SC WMTTHRH n Weighment threshold 0 0 9999999 0 1000 0 default SC NUMWEIGH n Number of weighments...

Page 53: ...of 0 indicates the linearization point is not used 0 000001 9999999 999999 0 0 default SC WLIN C1 n SC WLIN C4 n Perform linearization calibration on points 1 4 SC LC CD n Deadload coefficient raw co...

Page 54: ...RM USB line terminator CR LF default CR USB ECHO USB echo ON default OFF USB RESPONSE USB response ON default OFF USB EOLDLY USB end of line delay 0 255 0 default USB PRINTMSG USB print message ON def...

Page 55: ...avity compensation 0 90 45 default DEST ELEV LOC Destination elevation in meters for gravity compensation 9999 9999 345 default Table 7 8 Feature Commands Command Description Values REGULAT Regulatory...

Page 56: ...al 1 65535 1 default SP BATCH n Batch step enable OFF default ON SP CLRACCM n Clear accumulator enable OFF default ON SP CLRTARE n Clear tare enable OFF default ON SP PSHACCM n Push accumulate OFF def...

Page 57: ...oint print format string HDRFMT1 HDRFMT2 Ticket header format strings AUD DEST1 AUD DEST2 Audit trail port Table 7 11 Print Format Commands Command Description Values DIO b s Sets DIO type OFF default...

Page 58: ...ross weight in displayed units nnnnnnnnn UU XGP n Returns the gross weight in primary units XGS n Returns the gross weight in secondary units XN n Returns the net weight in displayed units nnnnnnnnn U...

Page 59: ...nits G2 Gross weight in non displayed units N Net weight in displayed units N2 Net weight in non displayed units T Tare weight in displayed units T2 Tare weight in non displayed units A Accumulated we...

Page 60: ...mat menu structure To access the print format menu the indicator must be in setup mode Section 4 1 on page 22 8 2 1 Using the Front Panel Use the print format menu to customize the print formats and t...

Page 61: ...to be used as part of a batch sequence its batch sequence BATCH parameter must be set to ON If a setpoint is defined and enabled but its Batch Sequence parameter is set to OFF the setpoint operates a...

Page 62: ...d scale is at center of zero No value is required for this setpoint X INMOTON In Motion Monitors for an in motion condition The digital output associated with this setpoint is activated when the scale...

Page 63: ...BATCHNG MANUAL Setpoint 1 ensures the hopper has enough material to start the batch If the hopper weight is 300 lb or higher setpoint 1 is tripped SETPT 1 KIND GROSS VALUE 300 TRIP HIGHER ALARM ON BAT...

Page 64: ...imer If the timer expires before setpoint 5 starts digital output 4 is turned on as an alarm to signal a process fault SETPT 6 KIND TIMER VALUE 100 START 4 END 5 DIG OUT 4 9 2 2 Example 2 The followin...

Page 65: ...ON Setpoint 5 controls the slow fill operation When the net weight reaches 200 lb the slow fill is stopped the indicator waits for standstill and performs a push print operation using the SPFMT ticke...

Page 66: ...ratic readings and shifts in weight readings Check all cable shields to ensure grounding is made at only the locations specified in the installation drawings 10 3 Troubleshooting Tips Table 10 1 lists...

Page 67: ...non conductive flat head screw driver between negative contact and battery 4 Twist screw driver to release battery from holder 5 Press new replacement battery straight into the battery holder with the...

Page 68: ...load can be caused by input signal 45 mV or common mode voltage 950 mV vvvvvvv Gross underload limit Gross value exceeds underload limit tare in motion not allowed Scrolls across display when attempti...

Page 69: ...ta Format STX POL wwwwwww UNIT G N S TERM ASCII 02 decimal Polarity space Positive Negative Weight 7 digits right justi ed dummy zeroes decimal point with no leading zeroes except for leading zero imm...

Page 70: ...1 1 decimal place 1 0 0 x 0 01 2 decimal places 1 0 1 x 0 001 3 decimal places 1 1 0 x 0 0001 4 decimal places 1 1 1 x 0 00001 5 decimal places Disp Div MUL1 MUL0 Multiplier 0 1 x1 1 0 x2 1 1 x5 Even...

Page 71: ...weight into many different types of units and instantly display those results with a press of the Unit key Secondary units can be specified on the Format menu using the SECNDR parameter Multipliers a...

Page 72: ...itivity DFSENS and the digital filter cutout threshold DFTHRH can be used to reset the digital rolling average filter so the response to a rate change is faster 8 Calculate the DFTHRH parameter value...

Page 73: ...sitivity With the adaptive filter threshold set at zero determine the amount of instability present Enter this amount of weight instability to set the threshold of the adaptive filter The adaptive fil...

Page 74: ...ro No 0000000 Zero Yes Clear tare Clear tare Negative No No action Zero Yes Clear tare Clear tare Positive No Tare Zero Yes No action Clear tare OIML Zero No 0000000 Zero Yes Clear tare Zero and Clear...

Page 75: ...06 38 26 F 70 46 f 102 66 Ctrl G BEL 07 07 39 27 G 71 47 g 103 67 Ctrl H BS 08 08 40 28 H 72 48 h 104 68 Ctrl I HT 09 09 41 29 I 73 49 i 105 69 Ctrl J LF 10 0A 42 2A J 74 4A j 106 6A Ctrl K VT 11 0B 4...

Page 76: ...e com 11 10 Front Panel Display Characters Refer to Figure 11 6 for the seven segment LED character set used on the 680 front panel display for alphanumeric characters Figure 11 6 680 Display Characte...

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Page 78: ...ive wire Micro USB device Ethernet 10 100 Status Annunciators Eight LED annunciators Display Seven 0 8 20 mm tall seven segment digits Keys Buttons Flat membrane panel tactile feel 18 buttons plus pow...

Page 79: ......

Page 80: ...nada Mexico 800 321 6703 International 715 234 9171 Europe 31 0 26 472 1319 Rice Lake Weighing Systems is an ISO 9001 registered company Rice Lake Weighing Systems Specifications subject to change wit...

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