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MAINTENANCE

TURBO 120 08/12

Maintenance Section 5-24

© 2012 Alamo Group Inc.

MAINTENANCE

TOOLS NEEDED FOR DISASSEMBLY AND ASSEMBLY OF T GEARBOX

1.

Caulking Gun

2.

Impact Wrench

3.

Ball Pin Hammer

4.

Torque Wrench

5.

Retaining Ring Pliers

6.

3/16” Punch

7.

10 mm & 14 mm Socket

8.

Liquid Lock

BE CERTAIN TO CLAMP OR SECURELY SUPPORT THE GEARBOX AND SUB-
ASSEMBLIES TO PREVENT INJURIES TO HANDS AND FEET DUE TO INADVERTENT
DROPPING OR FALLING OVER.

ALWAYS WEAR SAFETY GLASSES AND GLOVES TO PREVENT EYE AND HAND
INJURY WHEN CHISELING OR HAMMERING ON METAL COMPONENTS. HARDENED
METAL WILL CHIP UN-EXPECTEDLY.

AN ASSEMBLED GEARBOX IS QUITE HEAVY. USE A HOIST OR GET HELP TO
HANDLE THEM SAFELY. LIFT CAREFULLY AND PROPERLY USING YOUR LEGS TO
LIFT - NOT YOUR BACK.

NOTICE: REFER TO OPERATOR'S MANUAL FOR INSTRUCTIONS FOR PROPER RE-ASSEMBLY ONTO
THE MOWER DECK. TIGHTEN CORRECTLY.

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Summary of Contents for Turbo 120

Page 1: ...part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating...

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Page 3: ...nual or if you have any questions concerning safety of operation contact your supervisor dealer or Alamo Group Ag If you would like a VHS video tape of the video please e mail AEMVideo alamo group com...

Page 4: ..._______________________________ City _______________________________________________ State ______________________________________________ Zip Code __________________________________________ Mower Mode...

Page 5: ...f this manual before operating this equipment Do not allow anyone to operate this equipment who has not fully read and understood this manual Contact your Dealer to explain any instructions that you d...

Page 6: ...operator is responsible for keeping clear of such hazards PRE DELIVERY SERVICE CHECK AND ADJUST OR LUBRICATE AS REQUIRED See Operator s Manual for Details Inspection Performed Warranty and Safety Pro...

Page 7: ...el Sound Pressure 2 4 Warranty Information 2 4 RHINO LIMITED WARRANTY 2 5 ASSEMBLY SECTION 3 1 DEALER SETUP INSTRUCTIONS 3 2 A FRAME ASSEMBLY LIFT TYPE 3 2 TAIL WHEEL ASSEMBLY LIFT TYPE 3 3 TONGUE 3 4...

Page 8: ...ent Inspection 4 25 Blade Bolt Inspection 4 27 DRIVING THE TRACTOR AND IMPLEMENT 4 30 Starting the Tractor 4 31 Brake and Differential Lock Setting 4 31 Raising the Mower 4 32 Driving the Tractor and...

Page 9: ...EASONAL CLUTCH MAINTENANCE 5 21 STORAGE 5 22 PROPER TORQUE FOR FASTENERS 5 22 TOOLS NEEDED FOR DISASSEMBLY AND ASSEMBLY OF T GEARBOX 5 24 Disassembly and Assembly Procedures for T BOX 5 26 Remove Main...

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Page 11: ...Safety Section 1 1 2012 Alamo Group Inc SAFETY SECTION...

Page 12: ...this equipment Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result...

Page 13: ...eration can cause fatigue STOP and REST GENERAL OPERATING SAFETY VISIBILITY CONDITIONS WHEN MOWING OPERATE IN DAYLIGHT or with lights that gives at least 100 yards clear visibility BE ABLE TO SEE and...

Page 14: ...locking collar to ensure it freely slides on PTO shaft SECURELY seat yoke locking balls in PTO shaft groove PUSH and PULL DRIVELINE on both the tractor and implement PTO SHAFTS to ensure it is SECUREL...

Page 15: ...l from mechanical or hydraulic failure or inadvertent Control Lever movement TO AVOID EQUIPMENT FALLING while working near or under lifted wings components and implements raised by 3 Pointed tractor h...

Page 16: ...ty 1 MARK objects that cannot removed 2 AVOID these objects when mowing HIGH GRASS and WEED AREA INSPECTION INSPECT for and REMOVE any hidden large debris MOW at Intermediate height INSPECT and remove...

Page 17: ...ion STOP MOWING immediately if blades strike heavy objects fixed structures metal guard rails and con crete structures 1 BLADES CAN FAIL from impact and objects can be thrown with great velocity 2 INS...

Page 18: ...NLY start tractor while seated in tractor seat ALWAYS BUCKLE UP seat belt when operating tractor and equipment ONLY OPERATE tractor and equipment while seated in tractor seat NEVER ALLOW RIDERS on tra...

Page 19: ...missing ALWAYS REPLACE GUARDS that have been removed for service or maintenance Do Not use PTO or PTO guard as a step TO AVOID broken driveline during operations CHECK driveline for proper length betw...

Page 20: ...CT STAY AWAY and KEEP HANDS FEET and BODY AWAY from rotating blades drivelines and parts until all moving elements have stopped DO NOT put hands or feet under mower decks STOP rotating BLADES disengag...

Page 21: ...connecting lines or working on the system REMOVE and replace hose if you suspect it leaks Have dealer test it for leaks HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE WHEN CHECKING FOR HYDRAULIC LEAKS AND...

Page 22: ...258 0808 for identify buried utility lines FIRE PREVENTION GUIDELINES while Operating Servicing and Repairing Mower and Tractor to reduce equipment and grass fire Risk EQUIP Tractor with a FIRE EXTING...

Page 23: ...ADJUST your operating position mirrors and implement transport for clear vision for traveling and traffic conditions PREPARE IMPLEMENT FOR TRANSPORTING OR TOWING DISENGAGE PTO RAISE MOWER REMOVE any c...

Page 24: ...raised stands to reach high equipment areas inaccessible from ground ENSURE good footing by standing on solid flat surfaces when getting on implement to perform work FOLLOW manufacturer s instruction...

Page 25: ...cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Rhino specifications Non genuine will fit parts do not consistently meet these specific...

Page 26: ...to promote safe operation Damage to the decals may occur while in shipping use or reconditioning Rhino cares about the safety of its customers operators and bystanders and will replace the safety deca...

Page 27: ...TURBO 120 Big 13 00785614 1 NAME TURBO 120 Small 14 D302 2 LOGO Rhino Logo 4 7 8 x 6 1 2 15 03200347 1 REFLECTOR SMV Sign 16 00760657 1 WARNING Rhino Genuine Parts 17 nfs 1 SER PLT Serial Number Plate...

Page 28: ...to promote safe operation Damage to the decals may occur while in shipping use or reconditioning Rhino cares about the safety of its customers operators and bystanders and will replace the safety deca...

Page 29: ...20 Small 14 D302 2 LOGO Rhino Logo 4 7 8 x 6 1 2 15 03200347 1 REFLECTOR SMV Sign 16 00760657 1 WARNING Rhino Genuine Parts 17 nfs 1 SER PLT Serial Number Plate 18 D401 1 WARNING 1000 RPM 19 1458392 2...

Page 30: ...SAFETY TURBO 120 08 12 Safety Section 1 20 2012 Alamo Group Inc SAFETY Decal Description...

Page 31: ...SAFETY TURBO 120 08 12 Safety Section 1 21 2012 Alamo Group Inc SAFETY...

Page 32: ...SAFETY TURBO 120 08 12 Safety Section 1 22 2012 Alamo Group Inc SAFETY...

Page 33: ...SAFETY TURBO 120 08 12 Safety Section 1 23 2012 Alamo Group Inc SAFETY...

Page 34: ...SAFETY TURBO 120 08 12 Safety Section 1 24 2012 Alamo Group Inc SAFETY...

Page 35: ...SAFETY TURBO 120 08 12 Safety Section 1 25 2012 Alamo Group Inc SAFETY...

Page 36: ...SAFETY TURBO 120 08 12 Safety Section 1 26 2012 Alamo Group Inc SAFETY...

Page 37: ...SAFETY TURBO 120 08 12 Safety Section 1 27 2012 Alamo Group Inc SAFETY...

Page 38: ...SAFETY TURBO 120 08 12 Safety Section 1 28 2012 Alamo Group Inc SAFETY...

Page 39: ...nect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or main...

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Page 42: ...dditional precautions may be necessary or some instructions may not apply depending on equipment attachments and conditions at the worksite or in the service area The manufacturer has no direct contro...

Page 43: ...icates a property damage message DANGER WARNING CAUTION NOTICE A Word To The User Operator It is YOUR responsibility to read and understand the safety manual and the manufacturer s manuals before oper...

Page 44: ...ic areas such as parks and cemeteries The Industrial Agricultural Mower Sickle Bar Flail Rotary Boom Folding Wing Rotary Agricultural Disc Mower Types Disc mowers are designed and equipped to cut hay...

Page 45: ...r and tractor Have operational training with mower and tractor Take advantage of training programs offered in your area Ask your equipment dealer or supervisor to explain things you do not understand...

Page 46: ...From Fire And Explosion Set the parking brake shut the mower and tractor engine down and remove the key while filling the fuel tank Use extra caution when fueling a hot engine Never smoke while fuelin...

Page 47: ...ting Follow A Safety Program Know The Rules Most employers have rules governing operation and maintenance of equipment Before you start work at a new location check with your supervisor or the safety...

Page 48: ...and unloading the mower Keep Children Away from Equipment No Riders Shut Down Unattended Equipment Keep Bystanders Away Follow A Safety Program Know The Equipment Read and understand the DANGER WARNI...

Page 49: ...t all guards and shields are in place and that all equipment is in good operating condition This includes PTO driveline gearbox and implement guards and shields that are used for operator protection C...

Page 50: ...for anyone under on or near the equipment Clear everyone from these areas Sound a warning Remove or Mark Debris and Obstacles Walk Around the Worksite Deep mud Wet spots Soft soil Rough spots Power l...

Page 51: ...t or engagement problems Check the equipment for excessive vibration and unusual noises Check Instruments and Controls Start Only from Operator s Seat Use ROPS and Seat Belt Use a Do Not Operate Tag D...

Page 52: ...e Guards and Shields Pull type hitch mounted mowers Refer to mower and tractor manufacturers manuals Remove three point hitch quick coupler if equipped Attach only to drawbar hitch Adjust tractor draw...

Page 53: ...e within 300 ft 92 m of an operating rotary mower or within 100 ft 30 M of a properly equipped disc mower Rotating Blades Keep Away Do Not Operate a Damaged Mower Operate Safely Mower shielding is des...

Page 54: ...rass and under smooth terrain conditions Use slower ground speed for mowing in rough sloping or unfamiliar terrain Disc mowers are designed to use faster ground speeds for operating in fields clear of...

Page 55: ...s And Risks Check for overhead obstructions with raised wing or boom mowers to avoid serious injury or death by contact with Electrical power lines and apparatus Low tree limbs Other overhead obstruct...

Page 56: ...ront end toward the ditch Avoid Hitting Obstructions Keep Bystanders Away from Mowing Area 300 ft 92 m Operate Safely Raised wing and boom mower ditch bank operations may reduce the mower s thrown obj...

Page 57: ...ly Road Transport Safety Practices Before operating on public roads Refer to tractor and mower manufacturers operator s manuals for instructions Explain the instructions to those users or operators wh...

Page 58: ...ant habit Properly shutting down a tractor and mower can prevent accidents from occurring when the mower is left unattended Shut down the mower following the specific procedures in the manufacturer s...

Page 59: ...all the instruction messages on the machine Maintenance can be hazardous unless performed properly Be sure you have the necessary skill information correct tools and equipment to do the job WARNING D...

Page 60: ...asses goggles or a face shield They provide eye protection from fluids under pressure during grinding and while servicing batteries Protection is also needed from flying debris liquids and loose mater...

Page 61: ...locking devices before working near or underneath a wing mower Relieve pressure before disconnecting or disassembling any pressurized system Block or relieve spring pressure before disassembling any...

Page 62: ...you use are in good repair Never use jacks with cracked bent or twisted parts Never use frayed twisted or pinched cables Never use bent or distorted hooks Ventilate Work Area Use Proper Support for R...

Page 63: ...ing the hydraulic system loosen the filler cap slowly and remove it gradually Never reset any relief valve in the hydraulic system to a pressure higher than recommended by the manufacturer Wear Eye Pr...

Page 64: ...thest ground point away from the battery Never make the final connection at the starter or dead battery sparks may ignite the explosive gases present at the battery When disconnecting cables after jum...

Page 65: ...ted speed Most agricultural tires are rated for 20mph maximum speed Avoid Tire Explosion Perform Maintenance Safely Complete Service And Repairs Before Machine Is Released Tighten all bolts fittings a...

Page 66: ...ace damaged blades Inspect the mower blade s daily or after hitting any solid object If a mower blade becomes damaged bent gouged cracked or worn more than 25 percent of the original size it should be...

Page 67: ......

Page 68: ...manuales de repuesto a su empleador al concesionario de los equipos o directamente al fabricante Guarde este manual de seguridad y los manuales del fabricante con la m quina en todo momento Lea y aseg...

Page 69: ...e de da os a la propiedad NOTICE PELIGRO ADVERTENCIA PRECAUCI N AVISO DANGER WARNING CAUTION Palabras para el usuario operador Es SU responsabilidad leer y asegurarse de comprender el manual de seguri...

Page 70: ...d industrial para agricultura Barra en forma de hoz Triturador Giratorio Aguil n Giratorio con lateral plegable Tipos de cortadora de c sped de disco para agricultura Las cortadoras de c sped de disco...

Page 71: ...Aproveche los programas de capacitaci n que se ofrecen en su zona Solic tele al distribuidor de equipos o al supervisor que le explique cualquier informaci n que no comprenda Explique las instruccion...

Page 72: ...l motor de la cortadora y del tractor y retire la llave mientras llena el dep sito de combustible Tenga precauci n adicional cuando carga combustible en un motor caliente Nunca fume mientras carga com...

Page 73: ...empleadores tienen reglas que rigen la operaci n y el mantenimiento de los equipos Antes de comenzar a trabajar en una ubicaci n nueva verifique con el supervisor o con el coordinador de seguridad Av...

Page 74: ...uipos No lleve pasajeros Apague los equipos cuando est n sin vigilancia Mantenga a las personas ajenas alejadas Cumplimiento del programa de seguridad Conozca los equipos Lea y aseg rese de comprender...

Page 75: ...os los escudos y guardas est n en su lugar y que todos los equipos se encuentren en buenas condiciones de funcionamiento Esto incluye la l nea motriz de la TDF la caja de engranajes y las guardas y es...

Page 76: ...zonas Haga sonar una advertencia Retire o marque los residuos y obst culos Recorra a pie alrededor del lugar de trabajo Localice y evite Agujeros Desmoronamientos Obst culos tocones Excavaciones Agua...

Page 77: ...che de la l nea motriz Verifique los equipos en busca de vibraciones excesivas y ruidos anormales Revise los instrumentos y controles Arranque nicamente desde el asiento del operador Use el ROPS y el...

Page 78: ...montadas en enganche tipo de tiro Consulte los manuales de los fabricantes de la cortadora y del tractor Retire el acople r pido del enganche de tres puntos si est instalado Inst lelo nicamente al en...

Page 79: ...hasta 300 pies 92 m de distancia Nunca debe haber personas ajenas a menos de 300 pies 92 m de una cortadora giratoria en funcionamiento o a menos de 100 pies 30 m de una cortadora de disco correctame...

Page 80: ...Use una velocidad de desplazamiento menor par acortar en terreno irregular con pendientes o no muy conocido Las cortadoras de disco est n dise adas para usar velocidades de desplazamiento mayores cuan...

Page 81: ...l n Peligros y riesgos de obstrucciones elevadas Verifique en busca de obstrucciones elevadas con las cortadoras que tienen el lateral o el aguil n elevado para evitar lesiones graves o la muerte por...

Page 82: ...montaje lateral o con aguil n el extremo delantero del tractor puede desviarse hacia la zanja Operaci n con seguridad Los trabajos en orillas de zanjas con aguil n y lateral elevado pueden reducir la...

Page 83: ...e en caminos Antes de operar en la v a p blica Consulte los manuales del operador de los fabricantes de la cortadora y del tractor para ver instrucciones Explique las instrucciones a los usuarios u op...

Page 84: ...en un h bito El apagado correcto de un tractor y una cortadora de c sped puede ayudar a evitar accidentes cuando la cortadora est sin vigilancia Apague la cortadora siguiendo los procedimientos espec...

Page 85: ...e la m quina El mantenimiento puede ser peligroso si no se realiza correctamente Aseg rese de tener las habilidades necesarias la informaci n y las herramientas y equipos correctos para realizar el tr...

Page 86: ...antiparras o protecci n facial Proporcionan protecci n ocular para fluidos bajo presi n mientras se esmerila y se realizan servicios a las bater as Tambi n es necesaria protecci n contra residuos l qu...

Page 87: ...tes de trabajar cerca o debajo de una cortadora con laterales Alivie la presi n antes de desconectar o desarmar un sistema presurizado Bloquee o alivie la presi n de los resortes antes de desarmar un...

Page 88: ...rcidos o pellizcados Nunca use ganchos doblados o deformados Ventile la zona de trabajo Use un apoyo adecuado para los equipos elevados Retire la llave y lea el manual de mantenimiento Pr cticas de se...

Page 89: ...afloje la tapa de llenado con lentitud y ret rela gradualmente Nunca restablezca una v lvula de alivio del sistema hidr ulico a una presi n mayor que la recomendada por el fabricante Use protecci n oc...

Page 90: ...spas pueden encender gases explosivos presentes en la bater a Cuando desconecta cables despu s de un arranque con puente retire los cables en el orden inverso al de la conexi n es decir la conexi n fi...

Page 91: ...32 km h Evite la explosi n de los neum ticos Realizaci n de mantenimiento con seguridad Servicio y reparaciones completas antes de liberar la m quina Apriete todos los pernos accesorios y conexiones c...

Page 92: ...ellos Sustituya las hojas da adas Inspeccione las hojas de la cortadora diariamente o despu s de golpear alg n objeto s lido Si una hoja de la cortadora de c sped se da a est doblada agujereada rajada...

Page 93: ...Introduction Section 2 1 2012 Alamo Group Inc INTRODUCTION SECTION...

Page 94: ...ctive in preventing thrown objects The possibility of injury and property damage from this hazard can be substantially reduce by selecting proper shielding maintaining the mower and shielding in good...

Page 95: ...ver stumps and similar immovable objects These Mowers are attached to the tractor using 3 point Cat II or III standard or quick hitches or pull hitches Standard equipment includes driveline shields cl...

Page 96: ...ications Warranty Information In addition to the standard Limited Warranty shown on the facing page Rhino also provides 1 A FIVE YEAR 60 months LIMITED WARRANTY on GEARBOX components provided they hav...

Page 97: ...Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is r...

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Page 99: ...Assembly Section 3 1 2012 Alamo Group Inc ASSEMBLY SECTION...

Page 100: ...bolts are grade 5 unless otherwise specified A FRAME ASSEMBLY LIFT TYPE 1 Insert bushing 8 into lower end of each A Frame half 1 2 Position each A Frame half inside Main Frame Lug Install bolt 17 wit...

Page 101: ...ttach Beam Support Weldments 2 to the Main Frame Assembly with 1 2 x 1 1 2 Bolts 6 Locknuts 7 2 Slide the Beam Weldment 1 through Bracket 3 and attach to the Mower Lugs with 5 8 x 4 1 2 Bolt 4 and Loc...

Page 102: ...R 0308 AXLE ASSEMBLY Attach the Rear Axle to the lugs on the rear of the Mainframe using 4 3 4 x 3 1 2 bolts 1 1 3 4 x 3 bolt 2 5 bushings 3 5 Locknuts 4 and 4 Flatwashers Figure Asm R 0309 AXLE ARMS...

Page 103: ...amp cone with a 11 16 17mm wrench and remove the cone from yoke Slide yoke onto the shaft and align hole for clamping cone with annular groove of gearbox shaft Reinstall cone and tighten 75 lb ft torq...

Page 104: ...tall the Hydraulic Cylinder Asm R 0291 or the manual Ratchet Lift Screw Asm R 0292 1 x2 3 4 between the Axle Center Lug and the Lug directly behind the Center Gearbox Tighten all Bolts securely WHEELS...

Page 105: ...ere such safety equipment would prevent the mower s reasonable performance of its assigned agricultural task DEFLECTORS Front and Rear Deflectors Standard Equipment are recommended for the average use...

Page 106: ...r damaged Figure Asm R 0295 Asm R 0296 Front Chainguard Attach the right and left Chainguard assemblies 1 to the mower with 1 2 x 1 1 4 bolts 2 Lockwashers 4 and Flatwashers 3 Then attach Chainguard B...

Page 107: ...ft 1 To ease assembly apply a light coat of grease to splines and assemble Do not assemble a driveline without a shield Attach the slip clutch end of the driveline to the gearbox input shaft securely...

Page 108: ...5 and locknut 8 Close Shield and retain with Bolt 6 Flatwasher 5 and with Thumb nut 7 Figure Asm R 0297 Proceed to attach Divider Shield 1 with bolt 2 and Lockwasher 3 Retain Divider Shield with Thum...

Page 109: ...either side of tractor Top Link Mounting 5 using Bolt or pin 2 of required diameter and length Cat I kit requires a 3 4 diameter Bolt Cat II kit requires a 1 diameter Bolt Install top end of Check Cha...

Page 110: ...nt Weldment 3 to deck with bolt 1 2 x 1 1 4 12 Lockwasher 21 and Flatwasher 16 for the front two holes and use Bolt 1 2 x 1 1 2 22 and Lockwasher 21 for the rear Then attach Bearing Assembly 27 to Car...

Page 111: ...Operation Section 4 1 2012 Alamo Group Inc OPERATION SECTION...

Page 112: ...icle This section of the Operator s Manual is designed to familiarize instruct and educate safe and proper mower use to the operator Pictures contained in this section are intended to be used as a vis...

Page 113: ...d Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safe...

Page 114: ...Mount 3 Point Hitch CAT II III Pull Type Mower Drawbar 14 extension for 540 RPM unit and 16 for 1000 RPM unit safety chain attachment point Front End Weight As needed to maintain 20 weight on front a...

Page 115: ...onforming hitches Depending on the hitch category certain size pins are used to attach the mower to the tractor Quick Hitch requires 1 7 16 diameter lower pin and 1 1 4 diameter upper pin CATII hitche...

Page 116: ...g point must be extended past the main bar to allow for turning without binding the clevis and bar Lift arm stabilizers must be used with this type of drawbar to prevent the mower from swaying from si...

Page 117: ...and its installation if needed OPS U 0006 DO NOT use a PTO adapter to attach a non matching Implement driveline to a Tractor PTO Use of an adapter can double the operating speed of the Implement resu...

Page 118: ...Never allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if th...

Page 119: ...ocate the hydraulic remote control levers Before starting the tractor ensure the following Conduct all pre start operation inspection and service according to the tractor operator s manual Make sure a...

Page 120: ...d insert retaining pin into hitch pin Walk around to opposite side and repeat procedure for remaining lift arm and hitch pin 6 Lift Mowers Extend or retract the 3 point top link to align its end hole...

Page 121: ...r the tractor s 3 point lift until the three Quick Hitch hooks are lower than the implements hitch pins Carefully back the tractor to align the Quick Hitch hooks under the implement s hitch pins 3 Slo...

Page 122: ...under top lip of tongue clevis and to the top of drawbar Add additional 1 flatwashers 2 between the bottom of drawbar and bottom lip of clevis to fill open space Insert a 3 4 x 4 1 2 grade 5 or 8 bol...

Page 123: ...ise damaged or deformed OPS U 0039 IMPORTANT Scan this QR Code with your smart phone to link to the PAMI Safe Implement Hitching Manual for more information on correctly connecting agricultural tracto...

Page 124: ...the lift arms is designed to allow for manipulation of its length Shortening or extending will allow for deck leveling from side to side 6 Securely block up the mower at this height 7 Remove the bolts...

Page 125: ...he skid shoes are 2 off the ground If a hydraulic cylinder is used stroke control spacers can be placed on the hydraulic shaft to maintain a set cutting height each time the mower is raised and lowere...

Page 126: ...ll allow the mower to cut the grass twice and can result in a more even cut and improved distribution of the cut material IMPORTANT Adjust the leveling rods the same amount and maintain equal tension...

Page 127: ...A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implement S3PT 17 Before operating the Implement check to make sure the Im...

Page 128: ...edure With the driveline attached position the mower to the point where the telescoping driveline is at its maximum extension Completely shut down the tractor and secure in position Mark the inner dri...

Page 129: ...a hard left turn until there is approximately a 1 clearance between the left rear tractor tire and mower frame or tongue Stop and completely shut down the tractor Place the tractor in Park and apply...

Page 130: ...he unit if the pre operation inspection reveals any condition affecting safe operation Perform repairs and replacement of damaged and missing parts as soon as noticed By performing a thorough pre oper...

Page 131: ...rake fluid level Power steering fluid level Fuel condition and level Sufficient lubrication at all lube points Air filter condition OPS U 0030 8 2 Mower Pre Operation Inspection Service Before each mo...

Page 132: ...pect that the hitch bolt is the correct size that washers are inserted between the drawbar and hitch clevis and the locknut is securely tightened OPS R 0008_F Ensure deflectors and or chainguards are...

Page 133: ...F Ensure the tractor PTO master shield and the mower slip clutch shield are in place lowered and in good condition Ensure the driveline integral shield is in good condition and rotates freely Ensure t...

Page 134: ...locked up before crawling beneath Replace damaged worn and missing blades as complete sets to maintain rotary balance during operation Ensure carrier hub nut is tightened with the cotter pin inserted...

Page 135: ...OPERATION TURBO 120 08 12 Operation Section 4 25 2012 Alamo Group Inc OPERATION 8 3 Cutting Component Inspection Inspect blade pan and blade assembly for the following OPS U 0031...

Page 136: ...vent structural damage caused by loose hardware tighten gearbox mounting hardware as specified Check the fastener torque after first 8 hours of use and every 50 hours thereafter Inspect the Blades dai...

Page 137: ...DE BOLTS on the Blades IMMEDIATELY if either blade bolts has Visible cracks or If the recessed area on blade bolt is worn off or If Blade Bolt has gouges or chipped areas Failure to replace abnormally...

Page 138: ...ng lights function properly The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering l...

Page 139: ...tch connection bolts pins are tight There are no cracks in tongue or hitch The tow chain is secured to the tractor mower The hydraulic cylinders pins are tight There are no leaking or damaged hoses Th...

Page 140: ...ds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristi...

Page 141: ...cked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Always diseng...

Page 142: ...should never be operated at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency If the power steering or engine ceases operating stop the...

Page 143: ...e serious damage to the tractor and mower drive by pushing the PTO into the tractor and through the support bearings or downward onto the PTO shaft breaking it off Damage resulting from over collapse...

Page 144: ...TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These manua...

Page 145: ...engine speed and disengage the PTO Wait for all mower rotating motion to stop then raise the mower and move the tractor and implement off the object Inspect the area and remove or mark the location of...

Page 146: ...vetrain spread cut material better reduce streaking and make the final cut more uniform SRM 01 10 3 Engaging the Power Take Off PTO Before engaging the PTO make certain that the area is clear of bysta...

Page 147: ...erate and control the tractor and mower The correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mow...

Page 148: ...er Never mow an area that you have not inspected and removed debris or foreign material SGM 08 Follow these guidelines to reduce the risk of equipment and grass fires while operating servicing and rep...

Page 149: ...ould cause serious injury or even death from objects thrown from the Blades SRM 07 Large dense or wet vegetation may need to be mowed in two or more passes to achieve a uniform cut In such conditions...

Page 150: ...ace any cracked worn bent or damage blades Always replace blade bolts and nuts when replacing blades Make sure the blade bolts are properly tightened 4 RAISE CUTTING HEIGHT to 6 INCHES minimum 5 INSPE...

Page 151: ...al and apply the parking brake lower the attached implement to the ground shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the tractor OPS U 0016 1...

Page 152: ...the mower Next remove both lower hitch pins Semi Mount Mower To disconnect the mower first remove hydraulic pressure by moving the control lever back and forth several times Next remove both lower lif...

Page 153: ...ext season Store the mower in a clean dry place with the mower housing resting securely on blocks or at ground level Keep the driveline yoke from sitting in water dirt and other contaminants Use spray...

Page 154: ...an be substantially minimized OPS U 0017 Before transporting the tractor and mower idle the tractor engine disengage the PTO and wait for all mower moving parts to come to a complete stop Once all mow...

Page 155: ...erefore you must look out for them Check your side view mirrors frequently and remember that vehicles will approach quickly because of the tractor s slower speed Be extremely cautious when the piece o...

Page 156: ...ts and modifications available to upgrade the lighting on older tractor models OPS U 0021 When operating on public roads have consideration for other road users Pull to the side of the road occasional...

Page 157: ...down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer Arrange the chains so that when tightened the chains are pulling downward...

Page 158: ...pan Repair or replace as necessary Uncut Material Excessive ground speed Reduce ground speed RPM too low Use full PTO speed Refer to your tractor operator s manual Improper blade for direction of cut...

Page 159: ...ditions too wet for cutting Allow grass to dry before cutting Slow Blades unable to cut that part of ground speed of tractor but keep grass pressed down by path of engine running at full PTO wpm tract...

Page 160: ......

Page 161: ...Maintenance Section 5 1 2012 Alamo Group Inc MAINTENANCE SECTION...

Page 162: ...dder or raised stands to reach high equipment areas inaccessible from ground ENSURE good footing by standing on solid flat surfaces when getting on implement to perform work FOLLOW manufacturer s inst...

Page 163: ...re or unusual conditions may require more frequent lubrication Figure Mnt R 0392 Mnt R 0394 Use Multi Purpose Gear Oil P N 00786250 when required in Gearbox Use N L G I 2 grease for all locations desi...

Page 164: ...MAINTENANCE TURBO 120 08 12 Maintenance Section 5 4 2012 Alamo Group Inc MAINTENANCE...

Page 165: ...MAINTENANCE TURBO 120 08 12 Maintenance Section 5 5 2012 Alamo Group Inc MAINTENANCE...

Page 166: ...MAINTENANCE TURBO 120 08 12 Maintenance Section 5 6 2012 Alamo Group Inc MAINTENANCE...

Page 167: ...MAINTENANCE TURBO 120 08 12 Maintenance Section 5 7 2012 Alamo Group Inc MAINTENANCE...

Page 168: ...s leaking It is recommended that the Dipstick be removed after every 8 to 10 hours of operation and oil added until it is at proper level MntP R 0052 MntP R 0053 Required lubricant is Multi Purpose Ge...

Page 169: ...hen the Wings are being raised It is important that the U Joints and CV Joint be greased per schedule before the unit is started The U Joints are located at each end of the Center and Wing Drivelines...

Page 170: ...ection 5 10 2012 Alamo Group Inc MAINTENANCE EXTENDED LUBE LEVER LOCATION INTERVAL ACTION PUMPS Cross Bearings 8 Hours 2 3 Telescoping Tube 8 Hours 6 8 Shield Bearings 50 Hours 1 2 End Spider Hub 20 H...

Page 171: ...gns of abnormal wear bent or twisted shafts or cracks in the shafts or tubes Check to see that the Drivelines telescope easily If the Drivelines do not telescope properly or show signs of abnormal wea...

Page 172: ...g MNT R 0038 To assemble outer CV driveline grease yoke groove and inner profile tube Attach bearing ring on groove with recesses facing profile tube Slide on half shield with cone Turn cone until it...

Page 173: ...u cannot grip the loosened cap per Step 4 use a pointed tool to tip a needle them repeat Step 2 4 Grip loosened cup in vise strike yoke arm to drive yoke off cup Repeat on opposite cup IMPORTANT Scan...

Page 174: ...upport cross in loose vise and strike yoke arm Repeat Step 4 to remove remaining two cups TO REASSEMBLE UNIVERSAL JOINT 1 Smear grease into bearings and check for dirt CAUTION Make sure all needle bea...

Page 175: ...CE 4 Insert second cup and hold cross into cup Drive cup flush with arm 5 Drive cup down with spacer and insert snap ring 6 To loosen cross strike yoke arm and check cross for free rotation 7 Position...

Page 176: ...SGM 10 Manually wiggle the blade carriers to check for any looseness Retighten any loose parts Recheck torque every 50 hours Operating with loose blade hardware will damage the blade holder and blades...

Page 177: ...f from falling when the blades and or carrier are being serviced Do not heat or weld on hard surface blades as this can alter material strength causing blades to fail in a hazardous manner that could...

Page 178: ...t Blade Bolt Head daily for wear as followed Inspect the Blade Bolt Heads daily for abnormal wear REPLACE BOTH BLADE BOLTS on the Blades IMMEDIATELY if either blade bolts has Visible cracks or If the...

Page 179: ...d fit into carrier bushings as a snug slip fit If the blade bolt fit appears to be loose or sloppy measure the square hole in bushing If the bottom of the square hole is 1 16 or greater than the squar...

Page 180: ...hey will not collide while rotating Mnt R 0102 BLADE TIMING PROCEDURE 1 Raise the mower to minimum height to allow sufficient clearance between the mower deck and ground to visually inspect blade carr...

Page 181: ...be sure the friction lining plates are not rusted corroded together Should this occur refer to the procedure described in the Seasonal Clutch Maintenance section on the next page There are four frict...

Page 182: ...y 5 Place driveline in storage position resting on bracket 6 Store the cutter in a clean dry place with the cutter housing resting on blocks 7 Use spray touch up enamel where necessary to prevent rust...

Page 183: ...MAINTENANCE TURBO 120 08 12 Maintenance Section 5 23 2012 Alamo Group Inc MAINTENANCE...

Page 184: ...EARBOX AND SUB ASSEMBLIES TO PREVENT INJURIES TO HANDS AND FEET DUE TO INADVERTENT DROPPING OR FALLING OVER ALWAYS WEAR SAFETY GLASSES AND GLOVES TO PREVENT EYE AND HAND INJURY WHEN CHISELING OR HAMME...

Page 185: ...t Cap Gasket 0 15 9 VAR Input Cap Gasket 0 25 10 VAR Input Cap Gasket 0 45 11 1 Divider Hub Cap 12 1 Oil Seal 13 1 Divider Input Shaft 14 1 Divider 25 Tooth Gear 15 VAR Divider Gasket 0 10 16 VAR Divi...

Page 186: ...ed end of shaft 13 to remove from hub Step IV Press bearing cone 7 from shaft 13 Step V Remove bearing cups 7 from hub housing Step VI Remove 8 bolts 3 from one side cap 4 Tap on opposite side shaft e...

Page 187: ...opposite gear 22 Proper rolling torque should be 10 to 12 inch pounds If preload is to tight shims must be added under side cap opposite gear Step VI Input Hub Assembly Press bearing cups into hub ma...

Page 188: ...put Cap Gasket 0 15 9 VAR Input Cap Gasket 0 25 10 VAR Input Cap Gasket 0 45 11 1 Divider Hub Cap 12 1 Oil Seal 13 1 Divider Input Shaft 14 1 Divider 25 Tooth Gear 15 VAR Divider Gasket 0 10 16 VAR Di...

Page 189: ...50 12 1 Hex Slotted Flanged Nut 13 1 Cotter Pin 14 1 Lockwasher 15 3 Bolt 16 1 Output Shaft 17 1 Tooth Pinion 18 1 Bearing Adjustment Nut 19 1 Cotter Pin 20 1 Blank Adjusting Cap 21 1 Bearing Assembly...

Page 190: ...ve cap Repeat procedure for front cap 4 Step VI Remove Input shaft 5 by tapping on drive spline end Shaft will come through rear cap opening leaving gear 32 Bearing 20 in main housing Step VII Remove...

Page 191: ...Lower Bearing Cone 12 down over Output Shaft from top making sure it is completely seated against shoulder on lower part of Output Shaft STEP III Insert Output Shaft 16 into Main Housing from the bott...

Page 192: ...ack lash should be 0 015 to 0 025 If back lash is tight add shim to front cap and remove shim from rear cap Reverse procedure if back lash is to large Check input shaft preload push and pull on shaft...

Page 193: ...SEGURIDAD TURBO 120 08 12 Secci n de Seguridad 1 24 2012 Alamo Group Inc SEGURIDAD...

Page 194: ...SEGURIDAD TURBO 120 08 12 Secci n de Seguridad 1 23 2012 Alamo Group Inc SEGURIDAD...

Page 195: ...SEGURIDAD TURBO 120 08 12 Secci n de Seguridad 1 22 2012 Alamo Group Inc SEGURIDAD...

Page 196: ...SEGURIDAD TURBO 120 08 12 Secci n de Seguridad 1 21 2012 Alamo Group Inc SEGURIDAD...

Page 197: ...SEGURIDAD TURBO 120 08 12 Secci n de Seguridad 1 20 2012 Alamo Group Inc SEGURIDAD...

Page 198: ...SEGURIDAD TURBO 120 08 12 Secci n de Seguridad 1 19 2012 Alamo Group Inc SEGURIDAD...

Page 199: ...SEGURIDAD TURBO 120 08 12 Secci n de Seguridad 1 18 2012 Alamo Group Inc SEGURIDAD...

Page 200: ...SEGURIDAD TURBO 120 08 12 Secci n de Seguridad 1 17 2012 Alamo Group Inc SEGURIDAD...

Page 201: ...SEGURIDAD TURBO 120 08 12 Secci n de Seguridad 1 16 2012 Alamo Group Inc SEGURIDAD...

Page 202: ...SEGURIDAD TURBO 120 08 12 Secci n de Seguridad 1 15 2012 Alamo Group Inc SEGURIDAD Descripci n de Calcoman a...

Page 203: ...seleccionado para los portadores de cuchillas cuchillas eje de cortar navaja suspensiones de navajas los rodillos los componentes de l nea motriz y cojinetes Estas partes son echas y probadas a la es...

Page 204: ...esde la tierra ASEG RESE de estar bien apoyado sobre superficies s lidas planas al subirse al implemento para realizar tareas SIGA las instrucciones del fabricante sobre c mo manipular los lubricantes...

Page 205: ...osici n de conducci n los espejos y el transporte del implemento para tener una visi n clara para condiciones de conducci n y tr nsito PREPARE EL IMPLEMENTO PARA EL TRANSPORTE O EL REMOLQUE DESAPLIQUE...

Page 206: ...icar cables de servicios subterr neos PAUTAS DE PREVENCI N DE INCENDIOS durante la operaci n reparaci n y servicio de la cortadora y el tractor a fin de reducir el riesgo de incendio del equipo y de l...

Page 207: ...TE POR PENETRACI N DE FILTRACIONES DE ACEITE HIDR ULICO DE ALTA PRESI N NO OPERE el equipo con filtraciones de aceite o combustible MANTENGA todas las mangueras hidr ulicas l neas y conexiones en BUEN...

Page 208: ...e se han quitado para tareas de reparaci n o mantenimiento PARA EVITAR que la l nea de conducci n se rompa durante las operaciones VERIFIQUE que la l nea de conducci n tenga el largo adecuado entre el...

Page 209: ...S LO ENCIENDA el tractor sentado en el asiento del tractor SIEMPRE ABR CHESE el cintur n de seguridad al operar el tractor y los equipos S LO OPERE el tractor y el equipo sentado en el asiento del tra...

Page 210: ...contacto con objetos pesados estructuras fijas guardarrailes de metal y estructuras de cemento 1 LAS CUCHILLAS PUEDEN FALLAR con el impacto y los objetos pueden ser arrojados a gran velocidad 2 INSPEC...

Page 211: ...ar 2 EVITE estos objetos cuando use la cortadora INSPECCI N DEL REA PARA DETECTAR HIERBA ALTA Y MALEZAS INSPECCIONE Y QUITE cualquier residuo oculto de gran tama o PASE LA CORTADORA a una altura inter...

Page 212: ...fallas mec nicas o hidr ulicas o por un movimiento inesperado de la palanca de control PARA EVITAR LA CA DA DEL EQUIPO al trabajar cerca o debajo de los componentes o implementos elevados por un engan...

Page 213: ...ierre del yugo en la muesca del eje de PTO PRESIONE y JALE DE LA L NEA DE CONDUCCI N del EJE DE TOMA DE FUERZA PTO del tractor y del implemento para asegurarse de que est n FIRMEMENTE SUJETADOS PARA E...

Page 214: ...DE OPERACI N GENERAL CONDICIONES DE VISIBILIDAD AL USAR LA CORTADORA OPERE LA CORTADORA CON LUZ SOLAR o con luz que aporte una visibilidad n tida de m s de 90 metros 100 yardas DEBE PODER VISUALIZAR e...

Page 215: ...e producir al operar este equipo Indica una situaci n peligrosa inminente que de no ser evitada OCASIONAR la MUERTE O UNA LESI N MUY GRAVE Indica una situaci n peligrosa inminente que de no ser evitad...

Page 216: ...Secci n de Seguridad 1 1 2012 Alamo Group Inc SECCI N DE SEGURIDAD...

Page 217: ......

Page 218: ...rte por electrocuci n y que el operador es responsable de evitar dichos riesgos SERVICIO ANTES DE LA ENTREGA VERIFIQUE Y AJUSTE O LUBRIQUE SEG N SEA NECESARIO Consulte los detalles en el Manual del Op...

Page 219: ...___________________ Direcci n del solicitante ______________________________________ Ciudad _______________________________ Estado _______________________________ C digo postal _______________________...

Page 220: ...na pregunta acerca de la operaci n segura comun quese con su supervisor con el distribuidor o con Alamo Group Ag Si desea recibir una copia del video en VHS env e un mensaje de correo electr nico a AE...

Page 221: ...r le do y comprendido la totalidad de este manual Comun quese con el distribuidor si necesita explicaci n sobre alguna instrucci n que no haya comprendido del todo Los cuidados que brinde a su Impleme...

Page 222: ...e esencial de la operaci n segura de esta m quina y se debe mantener con la unidad siempre LEA ENTIENDA y SIGA las Instrucciones de Seguridad y Operaci n contenidas en este manual antes de operar el e...

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