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blower tap (COOL_HI).

• When the thermostat ends the call for

cooling (Y), there is a 30 second

cooling off delay then the control de-

energizes the high blower tap

(COOL_HI).

• When the thermostat calls for

emergency heat (W), the hydronic

heating mode is activated.

BLOWER TIME DELAY (HEATING
OR COOLING)

All models are equipped with a blower

time delay (BTD) in lieu of a blower relay

(BR) (see Figure 19). The blower will run

for 30 seconds after the blower time

delay (BTD) is de-energized.  

DEFROST (DEFROST HEAT
CONTROL)

•  For sequence of operation of defrost

controls, see outdoor heat pump

installation instructions.

• Supplemental heat during defrost can

be provided by connecting the purple

(PU) pigtail in the outdoor unit to the

W on the thermostat. This will

complete the circuit between R and W

through a set of contacts in the defrost

relay (DR) when the outdoor heat

pump is in defrost. This circuit, if

connected, will help prevent cold air

from being discharged from the indoor

unit during defrost.

• For most economical operation, if cold

air is not of concern during defrost, the

purple wire can be left disconnected.

Supplemental heat will then come on

only when called for by second stage

room thermostat.

EMERGENCY HEAT (HEATING
HEAT PUMP)

• If selector switch on thermostat is set

to the emergency heat positioin, the

heat pump will be locked out of the

heating circuit, and all heating will be

hydronic heat. Jumper should be

placed between W and E on the

thermostat sub-base so that the

electric heat control will transfer to the

first stage heat on the thermostat. This

will allow the indoor blower to cycle on

and off with the electric heat when the

fan switch is in the auto position.

SEQUENCE OF OPERATION

COOLING

Single Stage Cooling

• When the thermostat calls for cooling

(Y), there is a 1 second delay then

the control energizes the high blower

tap (COOL_HI).

• When the thermostat ends the call for

cooling (Y), there is a 30 second

cooling off delay then the control de-

energizes the high blower tap

(COOL_HI).

• A call for cooling has priority over

continuous fan.

HEATING (HYDRONIC)

• On a call for heating the pump will

start.

• After a sixty second delay the control

will look at the FS jumper if this is

jumpered the control will go into

water heating mode and ignore the

temperature sensors.

• If the air supply temperature is

greater than 85°F the control will

energize the indoor blower. If the air

temperature is less than 85°F the

control will turn off the pump and go

into a 5 minute delay.

• If the supply temperature is adequate

the main blower will then be

energized and run for 30 seconds.

• After the 30 second delay the control

will monitor the supply temperature. If

this drops the control will turn off the

pump and go into a 5 minute delay. If

the temperature is greater than the

shut off temperature the control shall

remain in heating mode.

• There must be a minimum delta of

10°F to remain in the heating mode.

• When the W call ends the pump shall

de-energize the blower shall turn off

after a blower off delay.

The FS input shall be used to allow a

way to bypass the system to allow it to

run. If this is jumpered the control will

ignore the temperature and go into a

heating cycle.

HEATING (Heat pump is the
primary source of heat)

Single Stage Heating

• The thermostat calls for heating (Y,

R, and B), there is a 1 second delay

then the control energizes the high

ROOM THERMOSTAT
(ANTICIPATOR SETTING)

See instructions with outdoor section,

condensing unit or heat pump for

recommended room thermostats.
• The thermostat should be mounted

4 to 5 feet above the floor on an

inside wall of the living room or a

hallway that has a good air

circulation from the other rooms

being controlled by the thermostat.

It is essential that there be free air

circulation at the location of the

same average temperature as other

rooms being controlled. Movement

of air should not be obstructed by

furniture, doors, draperies, etc. The

thermostat should not be mounted

where it will be affected by drafts,

hot or cold water pipes or air ducts

in walls, radiant heat from

fireplaces, lamps, the sun, T.V. or

an outside wall. See instructions

sheet packaged with thermostat for

mounting and installation

instructions.

MODULATING HEATING
(HYDRONIC)

On a call for heat, the pump will start.
After a two-minute delay the control

will start monitoring the supply air

temperature sensor.
If the air supply temperature is

greater than 85ºF the control will

energize the indoor blower. If the air

temperature is less than 85ºF the

control will go into a 5-minute delay.
The pump control will then begin to

control the system to try and maintain

a delta between the inlet water

temperature and the supply air

temperature. There is an adjustment

on the pump control 1 to 10. Each

point is a difference of 5 degrees. A

setting of 4 will provide a 20ºF

difference between the air and the

water temperatures.
Example: 120º Water inlet a setting of

4 will provide 100ºF leaving air

temperature.
If the supply air drops below 85ºF for

30 seconds the control will go into a

5-minute delay and restart the heating

cycle if necessary.

Summary of Contents for RW1P

Page 1: ...92 24161 150 04 SUPERSEDES 92 24161 150 03 INSTALLATION INSTRUCTIONS HYDRONIC AIR HANDLER RW1T RW1P RWMV ISO 9001 2008...

Page 2: ...N MAY RESULT IN PERSONAL INJURY SHEET METAL PARTS MAY HAVE SHARP EDGES OR BURRS USE CARE AND WEAR APPROPRIATE PROTECTIVE CLOTHING CAUTION NOTICE SAFETY INFORMATION WHEN AN AIR HANDLER IS INSTALLED SO...

Page 3: ...nown to the State of California to cause cancer or birth defects such as fiberglass insulation lead in brass and combustion products from natural gas All new equipment shipped for sale in California w...

Page 4: ...ERTIFIED BY UL 1 DOOR SWITCH 2 JUNCTION BOX 3 TRANSFORMERS 4 CAPACITORS 5 LOW VOLTAGE THERMOSTAT TERMINAL 6 BLOWER 7 PUMP IF REQUIRED 8 WATER INLET OUTLET FOR 14 HAH 9 WATER OUTLET INLET FOR 14 HAH 10...

Page 5: ...UL 1 DOOR SWITCH 2 JUNCTION BOX 3 TRANSFORMERS 4 TERMINAL BLOCK 5 CONTROLBOARD 6 BLOWER 7 PUMP IF REQUIRED 8 WATER INLET OUTLET FOR 14 HAH 9 WATER OUTLET INLET FOR 14 HAH 10 BLOWER MOTOR 11 HYDRONIC C...

Page 6: ...SEALED TO PREVENT DEPRESSURIZATION OF THE SPACE AND POSSIBLE MIGRATION OF COMBUSTION BYPRODUCTS INCLUDING CARBON MONOXIDE INTO THE LIVING SPACE IMPROPER INSTALLATION OR INSTALLATION NOT MADE IN ACCORD...

Page 7: ...TY The design of air handlers with input ratings as listed in the tables under Figure 4 are certified by UL for the clearances to combustible materials shown in inches See name rating plate and cleara...

Page 8: ...SIDE OPTIONAL RETURN AIR CUTOUT EITHER SIDE A I R F L O W A B C REF D E F G H ST A1242 03 X0 Model A B C D E F RW 04A2414 14 13 13 16 13 16 19 3 3 8 RW 06A3617 17 1 2 16 1 2 16 1 2 16 13 16 19 4 5 8...

Page 9: ...llation Instructions and the Filter Pressure Drop Determine both static pressures at 1600 CFM Wet Coil Pressure Drop 0 3 in W C From Coil Manufacturer s Installation Instructions External Static Press...

Page 10: ...x 8 254 x 203 10 x 10 254 x 254 11 x 11 279 x 279 Blower Motor Type EcoTech ECM Type Pump Type Wet Rotor Pump Power Supply V HZ PH 115 60 1 Pump Motor RLA LRA Amps 1 8 Pump HP W 1 8 86 Pump Maximum Wo...

Page 11: ...ave a greater than normal resistance to air flow This can adversely affect air handler operation BE SURE TO CHECk AIR FLOW IMPORTANT When using outside air design and adjust the system to maintain a r...

Page 12: ...s or runs with many turns and elbows 2 If summer air conditioning or heat pump is desired position the indoor coil on the supply air end of the unit Insure that no air can bypass this coil 3 Connect t...

Page 13: ...nt Methods Using Straps Method 1 Use 4 8 x 3 4 sheet metal screws for each strap The straps should be vertical against the air handler sides and not pull away from the air handler sides Method 2 Fold...

Page 14: ...present the piping should be supported immediately adjacent to the component On vertical runs copper tubing should be supported at each floor level or at a maximum of every 10 feet Thermal Expansion o...

Page 15: ...an open loop system when configured to simultaneously deliver both domestic hot water and space heating By definition if the circuit is sealed off from the atmosphere at all locations as is true for m...

Page 16: ...DV3 to which a hose MUST be connected and draining to a sink drain or outdoors STEP 4 CLOSE drain valves 1 2 DV1 and DV2 and OPEn ball valve 2 BV2 STEP 5 OPEn cold water supply main valve ball valve...

Page 17: ...talled so that the electrical components are protected from water condensate Before proceeding with the electrical connections be certain that the voltage frequency and phase corresponds to that speci...

Page 18: ...olt Wiring Factory 115 Volt Wiring Junction Box L1 L2 FIGURE 13 THERMOSTAT WIRING DIAGRAMS MODULATING AIR HANDLER W SINGLE STAGE A C FIRST STAGE HEAT COOL AUX HEATING FAN 24VAC HOT 24 VAC COMMON SINGL...

Page 19: ...115 Volt Wiring Junction Box L1 L2 FIGURE 13A THERMOSTAT WIRING DIAGRAMS MODULATING AIR HANDLER W SINGLE STAGE A C FIRST STAGE HEAT COOL AUX HEATING FAN 24VAC HOT 24 VAC COMMON 24 VOLT SINGLE STAGE A...

Page 20: ...ON MODULATING NOTES 1 For proper operation of an open loop system refer to Figures 11 and 17 the jumper shunt position on PCB point P7 should be in the FS position 2 When changing shunt position ensur...

Page 21: ...BOARD MODULATING NOTES 1 For proper operation of an open loop system refer to Figures 11 and 17 the jumper shunt position on PCB point P7 should be in the FS position 2 When changing shunt position e...

Page 22: ...Turn thermostat On and switch system to the heating mode The thermostat shall be set higher than the actual room temperature this will cause the circulator to energize and initiate the heating cycle I...

Page 23: ...off the pump and go into a 5 minute delay If the supply temperature is adequate the main blower will then be energized and run for 30 seconds After the 30 second delay the control will monitor the sup...

Page 24: ...6 15 0 7 17 0 8 17 0 9 22 CFM L s Air Delivery External Static Pressure Inches Water Column kPa Low 642 339 612 322 591 311 524 273 Med low 711 377 684 362 655 346 624 329 578 303 526 274 Med high 890...

Page 25: ...ISCONNECT MAIN ELECTRICAL POWER TO THE UNIT BEFORE ATTEMPTING ANY MAINTE NANCE FAILURE TO DO SO CAN CAUSE ELECTRICAL SHOCk RESULTING IN PERSONAL INJURY OR DEATH WARNING DO NOT OPERATE THE SYSTEM FOR E...

Page 26: ...induced draft blower motor must be cleaned periodically by a qualified installer service agency or the gas supplier to prevent the possibility of overheating due to an accumulation of dust and dirt on...

Page 27: ...a d e z i s y l r e p o r p m I g n i t t e s p a t d e e p s r o t o m k c e h C w o l f r i a r o o d n i r e p o r p m I Call for domes c hot water air handler disabled un l call ends Unit is opera...

Page 28: ...MANENTLY GROUNDED AND CONFORM TO I E C N E C C E C NATIONAL WIRING REGULATIONS AND LOCAL CODES AS APPLICABLE REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF INSULATION AS ORIGINAL 105C MIN FIELD IN...

Page 29: ...29 FIGURE 21 ELECTRICAL WIRING DIAGRAM PSC MOTORS RW1P...

Page 30: ...RM TO I E C N E C C E C NATIONAL WIRI N G REGULATIONS AND LOC AL C ODES A S APPLICABLE R EPLACEMENT WIR E MUST BE THE SAME SIZE AND TYPE OF I NS ULATION AS ORIGINAL 105C MIN FIELD INS TALLED FACTOR Y...

Page 31: ...C ONFORM TO I E C N E C C E C NATIONAL WIRI N G REGULATIONS AND LOC AL C ODES A S APPLICABLE R EPLACEMENT WIR E MUST BE THE SAME SIZE AND TYPE OF I NS ULATION AS ORIGINAL 105C MIN FIELD INS TALLED FAC...

Page 32: ...32 FIGURE 24 ELECTRICAL WIRING DIAGRAM...

Page 33: ...33...

Page 34: ...34...

Page 35: ...35...

Page 36: ...36 CM 0617...

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