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Revere 45-CC2V, Service Manual

The Revere 45-CC2V is a reliable and efficient product for your needs. For detailed instructions on how to properly use and maintain your machine, be sure to download the free Service Manual from manualshive.com. Get the most out of your equipment by following the comprehensive manual provided.

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REPAIR

 

7 

 

 
 

General 

3 

A.

 

Non-Repairable Rafts 

3 

B.

 

Repairable Rafts 

3 

Procedures 

5 

A.

 

Adhesive  

5 

B.

 

Preparation of Coasted Surfaces 

6 

C.

 

Applying Adhesive 

7 

D.

 

Repairing Torn Areas 

8 

1.

 

Patches 

8 

2.

 

Applying Patches 

8 

3.

 

Repair Limits for External Patches 

9 

E.

 

Component Repair 

10 

1.

 

Pressure Relief Valve 

10 

2.

 

Topping-Off Valve 

10 

3.

 

Inlet Check Valve 

10 

4.

 

Inflation Valve 

10 

5.

 

Canopy 

10 

 
 
 

 

 

 

Jan 18/11 

9102

 

 

 

7 - 1

 

Summary of Contents for 45-CC2V

Page 1: ...SERVICE MANUAL TITLE PAGE Page 1 Third Edition Document No 9102 5323 Highway Avenue Jacksonville FL 32254 USA International 001 904 503 9733 Fax 904 503 9719 www reveresurvival com...

Page 2: ......

Page 3: ...No and Revision Date Remove the old sheet and replace it with the revised copy Record the Insert Date and then initial in the Inserted By column Revisions made ONLY by Revere Supply Inc REV No REV DAT...

Page 4: ...June 2 08 RR 2 9102 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 5: ...4 4 3 4 9 4 10 4 13 4 15 4 16 4 17 CHAPTER 6 6 5 CHAPTER 7 7 3 7 5 7 6 7 8 7 9 7 10 7 12 7 13 CHAPTER 8 8 3 RP RP RP RP RP RP RP RP RP RP RP RP RP RP RP RP RP RP Updated page dates Added Section 12 A...

Page 6: ...X A A 1 RP RP RP RP RP RP RP RP RP RM RP RP RP RP RP RP RP A A RP Changed image Revised wording Replaced lubricant type Revised wording Changed part numbers Changed part numbers Removed image list Rev...

Page 7: ...TC 1 CHAPTER 2 2 4 2 5 2 6 2 7 2 10 2 11 2 12 2 13 2 14 2 15 2 16 CHAPTER 3 3 6 3 7 3 8 CHAPTER 4 4 1 4 14 4 15 4 17 RP RP RP RP RP RP RP RP RP RP A A RP RP RP RP RP RP Added Revision A Updated page...

Page 8: ...setup Clarified length of cord used for light attachment Added canopy folding instructions Adjusted figure positions Added torque setting to Table A Added CC6 to Table B Updated procedure with canopy...

Page 9: ...All service bulletins which are incorporated into this manual are required to be recorded in this list All updates to this list will be made by the owner of the manual SERVICE BULLETIN No DATE TITLE D...

Page 10: ...June 2 08 SB 2 9102 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 11: ...k valve replacement new firing heads and cylinders are required for all rafts starting in July 2014 For the Coastal Compact 2 person two additional cylinders updates occurred One in 2015 and the most...

Page 12: ...A 52030 Mirada B 51994 4 FIRING HEAD 95 41115 103 M70 OPERATING INSTRUCTIONS See Chapter 8 Assembly and Packing Inflation Valve Disassembly Rebuilding Process for instructions on servicing the 41115...

Page 13: ...f the siphon tube is loose and falls off the complete assembly must be replaced Older versions of the syphon tube can be re attached Lifetime 10 years after installation Can be extended if the valves...

Page 14: ...daptor counter clockwise and inspect the valve and siphon tube It is essential the tool 99 120 is placed correctly in the adaptor so as not to cause any damage Incorrect Correct The removed diaphragm...

Page 15: ...n cap for DK94 99 system 90 039 6 CHARGING THE CYLINDER WITH DK 992 Thanner cylinder valves adapters for CO2 to a maximum working pressure of 250 Bar Thanner cylinder valves adapters for N 2 or Air to...

Page 16: ...fore charging the cylinder An elastic reaction will be felt when the diaphragm assembly is correctly open this elastic reaction is caused by compression of the 0 ring within the filling head IMPORTANT...

Page 17: ...leaking re tighten the diaphragm holder until it is tight Torque 40 50 Nm 29 36 foot pound Retest the diaphragm holder with alcohol NOTE DO NOT USE WATER or WATER BASED DETECTIVE If still leaking disc...

Page 18: ...ort protection cap for DK94 99 system 90 039 7 Technical alcohol in 2 5 or 10 liter canister Commercial CHARGING PROCEDURE To ensure correct and equal charging and to protect the diaphragm against ove...

Page 19: ...uring a small amount of alcohol over the diaphragm holder while the cylinder is vertical No bubbles must be seen 7 The protection cap must now be fitted HOW TO USE THE SETUP When the diaphragm holder...

Page 20: ...rts slowly to avoid pressure choke IMPORTANT During the charging procedure the temperature in the cylinder valve filling head must not exceed 65 C Overheating will damage the disc and increase the dom...

Page 21: ...ns The DK 99S s are marked with serial number and production date The DK 99S s are activated by pulling out the release top The red safety cap brakes during activation to indicate the head has been ac...

Page 22: ...Take out the spring and knife and inspect the parts for grease If needed grease the knife shaft and o ring 3 with silicone Grease Apply Aero Shell 14 Grease to the top of the Knife The DK 99S is reass...

Page 23: ...service or activating of the DK 99S it is re set by use of the resetting tool 90 038 The resetting tool is screwed into the DK 99S The handles are pressed together and the sliced end of the knife app...

Page 24: ...RTANT The first issues of DK 99S have 3 8 BSP either screwed or pressed into the body The DK99B 1 is forged body which means the outlets are a solid part of the body If the old issues with screwed or...

Page 25: ...with closing cap 4 O ring The valve parts are produced from Acetal Copolymer 1 2 3 The seal o ring 4 is made of silicone rubber INSTALLATION When the nut 2 is in position inside the tube the washer 3...

Page 26: ...htened after installation If a leakage appears between the fabric and the relief valve the valve must be taken apart and reinstalled until tight IMPORTANT If using the closing cap be careful the cap i...

Page 27: ...consists of this transmittal sheet plus 16 pages Title Revere Coastal Compact Liferafts Gas Inflation System Service Bulletin Number 09 16 has technical approval by Revere Survival Inc Signed _______...

Page 28: ......

Page 29: ...8 June 2 08 June 2 08 May 29 13 June 2 08 June 2 08 June 2 08 May 29 13 June 2 08 June 2 08 June 2 08 June 2 08 Jan 18 11 Jan 18 11 Jan 18 11 Jan 18 11 Disassembly Section 3 Testing Section 4 2 8 2 9...

Page 30: ...May 29 13 May 29 13 June 2 08 May 29 13 May 29 13 May 29 13 June 2 08 May 29 13 May 29 13 June 2 08 Jan 18 11 June 2 08 8 3 8 4 8 5 8 6 8 7 8 8 8 9 8 10 8 11 8 12 8 13 8 14 8 15 8 16 8 17 8 18 8 19 8...

Page 31: ...ay 29 13 June 2 08 May 29 13 June 2 08 June 2 08 June 2 08 May 29 13 June 2 08 May 29 13 May 29 13 Spare Parts Section 12 11 11 11 12 11 13 11 14 11 15 11 16 11 17 11 18 11 19 11 20 11 21 11 22 11 23...

Page 32: ...PAGE No ISSUE DATE PAGE TITLE PAGE No ISSUE DATE Appendix A 12 16 12 17 12 18 A 1 A 2 May 29 13 May 29 13 May 29 13 May 29 13 Jan 18 11 May 29 13 EP 4 9102...

Page 33: ...LIST OF ASSOCIATED PUBLICATIONS June 2 08 9102 AP 1 AP None Listed...

Page 34: ...June 2 08 AP 2 9102 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 35: ...cury Inside Diameter Kilogram Kilogram per Square Centimeter Ounce s Outside Diameter Package Pound s Pound Force Inch Pound Force Foot Meter s Millibar Millimeter Millimeters of Mercury Minutes Maxim...

Page 36: ...June 2 08 AB 2 9102 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 37: ...and Operation Disassembly Testing and Fault Isolation Cleaning Service Inspection and Check Repair Assembly and Packing Storage Tools Equipment and Materials Illustrated Parts List Spare Parts Appendi...

Page 38: ...June 2 08 TC 2 9102 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 39: ...TION 1 General 3 Manual Breakdown 3 A Shop Verification 3 B Warnings Cautions and Notes 3 C Layout of Manual 3 D List of Effective Pages 4 E Record of Revision 4 F Associated Publications 4 June 2 08...

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Page 41: ...f its product when procedures defined in this manual are not adhered to or unapproved personnel perform these procedures All warnings cautions notes in each section are to be abided by A WARNING calls...

Page 42: ...re issued when necessary The transmittal letter lists in general terms the contents of the revision in the manual All pages that are required to be removed without replacements are listed All other ou...

Page 43: ...DESCRIPTION DATA AND OPERATION June 2 08 9102 2 1 2 General 3 Description 5 A Overview 5 B Detail 6 1 Standard Equipment 6 2 Inflation System 7 Data 10 Operation 13...

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Page 45: ...astal Compact liferafts self inflation system is initiated manually and is stored in a valise for rapid easy access by passengers and crew in the event of an emergency Note Revere Coastal Compact life...

Page 46: ...FIGURE 1 COASTAL COMPACT 4 PERSON 4 person capacity shown Description comparable to 2 and 6 person capacity Jan 18 11 2 4 9102...

Page 47: ...orange fabric These ballast pockets help stabilize the raft in rough weather Coastal Compact Life Rafts come fully equipped with life lines a sea anchor a pocket knife a bailer a locator light and a h...

Page 48: ...rning over righting a capsized raft 4 Life Lines Available on the exterior of the raft these lines provide survivors with a place to grasp from the water or while seated in the raft The life lines are...

Page 49: ...ng off valve IPL Fig 1 Item 30 which can be used to provide additional inflation with the hand pump IPL Fig 1 Item 160 provided or as inflation points for testing and service The gas inflation system...

Page 50: ...FIGURE 2 VALISE June 2 08 2 8 9102...

Page 51: ...FIGURE 3 GAS INFLATION SYSTEM May 29 13 9102 2 9...

Page 52: ...requency of Service Inspection Coastal 2 2 years after purchase Annually after initial inspection Coastal 4 2 years after purchase Annually after initial inspection Coastal 6 2 years after purchase An...

Page 53: ...25 40 x 12 70 53 29 x 53 29 x 8 5 136 12 x 136 12 x 21 59 14 5 6 58 Coastal Compact 4 CC4V 16 5 x 13 x 5 41 91 x 33 02 x 12 70 71 03 x 71 03 x 10 5 180 42 x 180 42 x 26 67 16 7 26 Coastal Compact 6 C...

Page 54: ...FIGURE 4 RAFT DIMENSIONS Jan 18 11 2 12 9102...

Page 55: ...urs the force exerted by the inflating liferaft breaks open the valise When inflation is complete the liferaft is ready for boarding Full inflation is achieved in 30 to 60 seconds In the rare event th...

Page 56: ...FIGURE 5 DEPLOYMENT Jan 18 11 2 14 9102...

Page 57: ...FIGURE 6 CANOPY ATTACHMENT Jan 18 11 9102 2 15...

Page 58: ...Jan 18 11 2 16 9102 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 59: ...DISASSEMBLY 3 General 3 Procedures 5 June 2 08 9102 3 1...

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Page 61: ...aft The work surface should be smooth preferably constructed of linoleum or PVC covering Caution Extreme care must be exercised when handling a liferaft to protect it from punctures or tears Do not st...

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Page 63: ...ial attention to the gas relief pull cables 3 Loosen the painterline from around the neck of the cylinder and pass the painterline sachet back through the cylinder neck loop to disconnect See Fig 3 4...

Page 64: ...FIGURE 1 DISCONNECTING PAINTERLINE LOOP Shown below with Coastal Compact 4 FIGURE 2 DISCONNECTING THE CABLE LOOP Jan 18 11 3 6 9102...

Page 65: ...FIGURE 3 DISCONNECTING THE CYLINDER NECK LOOP Jan 18 11 9102 3 7...

Page 66: ...FIGURE 4 UNFOLD RAFT DISENGAGE THE CYLINDER Jan 18 11 3 8 9102...

Page 67: ...9 A General 9 B Inflatable Chambers 9 a Arch Tube 14 Function Tests 15 A General 15 B Light 15 C Topping Off Valves 15 D Pressure Relief Valves 15 E Inlet Check Valves 16 F Gas Cylinder and Inflation...

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Page 69: ...d condition and safe from damage It will be necessary to remove the packed liferaft from the vessel in order to perform testing procedures Refer to Chapter 3 Disassembly of this manual for information...

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Page 71: ...________ Time __________ Tf __________ Pfamb __________ Calculate Pcorrected Corrected Tube Pressure Pressure Main compartment Ptube Pitube Pftube Pass Fail Calculate the corrected tube pressure value...

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Page 73: ...previous section Make blank copies and store at the end of the Section 2 Protect liferafts from draughts and direct sunlight as temperature affects pressure 3 Keep at hand a solution of mild liquid so...

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Page 75: ...cord the initial tube pressure Pitube temperature Ti time and barometric pressure Piamb Leave sitting for at least four 4 hours but no more than 24 hours 6 Check the buoyancy chamber after this test i...

Page 76: ...ip is located please refer to Chapter 7 Repair 11 Once the repairs are completed retest failed chamber 12 If the chamber passes its air retention test or if repairs have been made please refer to Chap...

Page 77: ...ESSURE Change in Barometric Pressure Pamb inHg Raft Tube Pressure Correction psi 30 25 20 15 10 05 04 03 02 01 0 01 02 03 04 05 10 15 20 25 30 1470 1225 0980 0735 0490 0245 0196 0147 0098 0049 0 0049...

Page 78: ...nge in Temperature F Raft Tube Pressure Correction psi 31 28 25 22 19 16 12 09 06 03 0 03 06 09 12 16 19 22 25 28 31 10 9 8 7 6 5 4 3 2 1 0 1 2 3 4 5 6 7 8 9 10 TABLE B BAROMETER AND TEMPERATURE CORRE...

Page 79: ...FIGURE 1 DIGITAL MANOMETER P N 95 41129 101 May 29 13 9102 4 13...

Page 80: ...or tapping on the valve with a finger will usually clear the dust and stop the leak Keep the dust cap in place at all times Allow the arch tube to sit overnight for 16 hours and then check to see if t...

Page 81: ...valve check This will allow escaping air to dislodge any foreign matter which may be causing faulty seating Remove the probe and recheck for leaks If leaks cannot be rectified replace the valve PRESS...

Page 82: ...eight Check current weight of the cylinder against the total weight marked on the cylinder label Renew or recharge the cylinder if the current weight is less than 98 of the marked total weight Coastal...

Page 83: ...nflation valve 3 Check the weight of the cylinder to make sure no leaks have occurred 4 Place cylinder into a vise and tighten down Warning Secure the cylinder so the inflation valve outlets are point...

Page 84: ...ylinder B Fit or tighten hose connectors C Connect loop to painterline correctly Pressure Leaks A Torn or porous fabric B Topping Off valve not fitted or left loose C Foreign matter affecting valve se...

Page 85: ...CLEANING June 2 08 9102 5 1 5 General 3 Procedures 5 A Liferafts 5 B Valise 5...

Page 86: ...June 2 08 5 2 9102 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 87: ...ould be performed The working area must be free from chemicals corrosives and solvents CLEANING MATERIALS Caution Use only cleaning agents used in Table A TABLE A ITEM No DESCRIPTION APPLICATION 1 Mil...

Page 88: ...June 2 08 5 4 9102 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 89: ...using solvents Liferafts 1 Wash the liferaft with a solution of mild liquid soap Item 1 and water After washing finish with a clean cloth Item 2 2 Wipe clean the inflation equipment with a clean cloth...

Page 90: ...June 2 08 5 6 9102 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 91: ...SERVICE INSPECTION AND CHECK 6 General 3 Gas Inflation System 5 Valise Pack 7 June 2 08 9102 6 1...

Page 92: ...THIS PAGE INTENTIONALLY LEFT BLANK June 2 08 6 2 9102...

Page 93: ...ght and inspect for damage Replace if necessary Check floating knife for any cracks in plastic Replace if necessary Fabric Inspect all fabric components for Slits tears and holes Pigment removal Deter...

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Page 95: ...IPL Fig 3 Item 30 inside the cylinder is still serviceable Shake the cylinder if the tube is still flexible it will strike the wall of the cylinder with a ringing sound If there is a noticeable delay...

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Page 97: ...VALISE PACKS Inspect valise for Cleanliness freedom from splits tears or other obvious signs of damage Legibility of all marks and labels June 2 08 9102 6 7...

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Page 99: ...paration of Coasted Surfaces 6 C Applying Adhesive 7 D Repairing Torn Areas 8 1 Patches 8 2 Applying Patches 8 3 Repair Limits for External Patches 9 E Component Repair 10 1 Pressure Relief Valve 10 2...

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Page 101: ...ny tear rip to abrasion damage exceeding 6in 15cm in length D Rafts older than 9 years from the date of manufacture that require major repairs or repairs other than the minor repairs described in the...

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Page 103: ...in a 4oz can with brush top Part No 95 306 004 B Only the specified adhesive shall be used for the repair of liferafts manufactured by Revere Supply Company Using unspecified adhesives may have unexpe...

Page 104: ...a lint free fabric pad wet but not dripping with the solvent Adequate preparation is shown by the development of a matte appearance and a limited degree of tackiness C After being wiped with MEK the...

Page 105: ...livened with a cloth dampened with MEK solvent Apply just enough solvent to recreate an aggressive tack on the surface Reactivation may be carried out up to three 3 hours after the application of the...

Page 106: ...be at least 3in 75mm in diameter If a straight tear is 1in 25mm long the patch must be at least 3in 75mm x 2in 50mm L shaped tears are to be treated as holes reckoning the dimensions taken between the...

Page 107: ...be a patch may be fitted providing that is complies with the limits specified below In this instance the floor seam must be opened the floor repaired the floor seam re made and the patch fitted of the...

Page 108: ...rmitted Unscrew the valve and replace Topping Off Valve Unscrew the valve and replace Inlet Check Valves Unscrew the valves and replace Inflation Valve See Chapter 8 Assembly for inflation valve rebui...

Page 109: ...FIGURE 1 PATCHES AND TAPE APPLICATION June 2 08 9102 7 11...

Page 110: ...FIGURE 2 PATCH APPLICATION OVER SEAM May 29 13 7 12 9102...

Page 111: ...d fill out charts when needed TABLE A REPAIR RECORD LIFERAFT TYPE No SERIAL No REPAIRS REQUIRED PART DAMAGE FORM OF REPAIR INSP BY Buoyancy Tube Floor Inflation Equipment Topping Off Valve Pressure Re...

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Page 113: ...eneral 3 Component Setup 5 A Handpump and Bailer 5 B Sea Anchor 5 C Painterline 5 D Light 5 E Knife 5 F Inflation Valve Cylinder 6 G Canopy 6 Inflation Valve Disassembly Rebuilding Process 9 Procedure...

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Page 115: ...o prevent fraying and secured with white adhesive tape When gathering cordage it is important to fake fold accordion style the line instead of looping it See Fig 1 This will allow the line to unravel...

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Page 117: ...nozzle facing upward See Fig 5 Packing and Stowage of Sea Anchor Fake Fold sea anchor line into 10in folds and secure each with a small rubber band Fold sea anchor and wrap remaining line around it t...

Page 118: ...place to keep the valve open At the same time squeeze the arch tube to force all the air out through the oral valve until it is completely evacuated and flat A vacuum hose can also be used to eliminat...

Page 119: ...FIGURE 2C FOLDING SEA ANCHOR FIGURE 2D PAINTERLINE PREPARATION Jan 18 11 9102 8 7...

Page 120: ...FIGURE 2E PREPARING LIGHT FIGURE 2F INFLATION VALVE CYLINDER PREPARATION COASTAL COMPACT 4 COASTAL COMPACT 2 May 29 13 8 8 9102...

Page 121: ...100 inflation valve must be disposed of once fired or if found to be leaking However the M100 valve may be transferred to another cylinder only if the original cylinder is damaged or pitted See sectio...

Page 122: ...ng Plug Snug Hand Tight 1 2 Removal of Inflation Valve from Cylinder 1 2 1 Important Make Sure Cylinder has been emptied prior to removing Inflation Valve Refer to Chapter 4 Testing for Gas System Inf...

Page 123: ...r open ended wrench If using a socket A 6pt socket is recommended to minimize dings to the hex edges rotate the fitting to be removed to this cut out Step 1 Remove the straight outlet fitting IPL Fig...

Page 124: ...g Housing Step 5 Using a socket wrench remove the Safety Disk Retainer IPL Fig 4 Item 110 Disk and Washer IPL Fig 4 Item 80 Step 6 Remove the Piston Housing IPL Fig 4 Item 140 Step 7 Remove the Spring...

Page 125: ...Retainer Piston Step 9 Inspect all components for damage and corrosion replace as necessary Clean all components of old grease and dirt use cotton swabs to clean ports Use shop air to insure componen...

Page 126: ...e Inflation Valve Reassembly Process 1 4 3 All O rings Safety Rupture Disk Piston and Spring are replaced every six years Scheduled during the cylinder valve inflation test and cylinder hydrostatic te...

Page 127: ...Being sure the Safety Pin hole is facing upwards install the Piston Housing IPL Fig 4 Item 140 and Pull Lanyard IPL Fig 4 170 The Lanyard should be secure in the housing if installed correctly Hand t...

Page 128: ...ings in Table A Step 7 Install Sealing Washer IPL Fig 4 Item 70 into Fill Fitting Cavity Step 8 Install Fill Fitting Poppet IPL Fig 4 Item 40 After Fill Fitting Poppet has been installed in Fill Fitti...

Page 129: ...9 Install Fill Fitting Cap IPL Fig 4 Item 160 and hand tighten Step 10 Apply thread sealant Loctite to Outlet Fitting before installing Torque according to settings listed in Table A June 2 08 9102 8...

Page 130: ...red until O ring enters the O ring groove on the top 1 5 4 Torque inflation valve into Cylinder using a NIST calibrated torque wrench Refer to torque Table A Torque Settings for correct torque value 1...

Page 131: ...outlet connectors 1 6 3 Remove Fill Fitting Cap 1 6 4 Above figures show a picture of the Charge Adaptor proper installation of the charging hose using the Charge Adaptor and Quick Disconnect and a si...

Page 132: ...cylinder Leave sitting for 1 hour 1 7 2 The purple Leak Test Solution is a combination of chemicals and water Based on the amount of CO2 leakage the solution will turn lighter in color or become clea...

Page 133: ...M100 2 2 1 Inspect inflation valve threads for cleanliness and damage Ensure the valve is armed with the pull cable in place 2 2 2 Inspect cylinder threads for cleanliness and damage Carefully screw...

Page 134: ...n Valve from Cylinder 2 3 1 Use ratchet and crows foot to remove Inflation Valve from Cylinder 2 3 2 Check threads for condition 2 3 2 1 Inflation Valves with worn threads must be discarded and replac...

Page 135: ...metal key rings to the lifeline graspline loop patches See Fig 5 5 Spread out the liferaft on the packing surface See Fig 6A 7A 8A of Folding Diagrams Start by folding the raft from the left side bein...

Page 136: ...het lengthwise on top of cylinder with the extra length of exposed painterline neatly folded to the side See Fig 12 16 Attach painterline sachet to valise using a 8 length of black nylon 1 16in cord I...

Page 137: ...FIGURE 3 TOPPING OFF INFLATE DEFLATE VALVE FIGURE 4 ATTACHING THE CYLINDER June 2 08 9102 8 25...

Page 138: ...FIGURE 5 STORAGE OF COMPONENTS Jan 18 11 8 26 9102...

Page 139: ...FIGURE 6A CC2 FOLDING DIAGRAM STEP 1 Note Refer to Chapter 2 Description Table A for the L x W x H dimensions shown in the following folding diagrams June 2 08 9102 8 27...

Page 140: ...FIGURE 6B CC2 FOLDING DIAGRAM STEP 2 June 2 08 8 28 9102...

Page 141: ...FIGURE 6C CC2 FOLDING DIAGRAM STEP 3 June 2 08 9102 8 29...

Page 142: ...FIGURE 6D CC2 FOLDING DIAGRAM STEP 4 D 53 25in June 2 08 8 30 9102...

Page 143: ...FIGURE 6E CC2 FOLDING DIAGRAM STEP 5 June 2 08 9102 8 31...

Page 144: ...FIGURE 6G CC2 FOLDING DIAGRAM CC4 STEP 7 June 2 08 8 32 9102...

Page 145: ...FIGURE 7A CC4 FOLDING DIAGRAM STEP 1 Jan 18 11 9102 8 33...

Page 146: ...FIGURE 7B CC4 FOLDING DIAGRAM STEP 2 Jan 18 11 8 34 9102...

Page 147: ...FIGURE 7C CC4 FOLDING DIAGRAM STEP 3 Jan 18 11 9102 8 35...

Page 148: ...FIGURE 7D CC4 FOLDING DIAGRAM STEP 4 Jan 18 11 8 36 9102...

Page 149: ...FIGURE 7E CC4 FOLDING DIAGRAM STEP 5 Jan 18 11 9102 8 37...

Page 150: ...FIGURE 7F CC4 FOLDING DIAGRAM STEP 6 D 71in Jan 18 11 8 38 9102...

Page 151: ...FIGURE 7G CC4 FOLDING DIAGRAM STEP 7 Jan 18 11 9102 8 39...

Page 152: ...FIGURE 7I CC4 FOLDING DIAGRAM STEP 9 Jan 18 11 8 40 9102...

Page 153: ...FIGURE 8A CC6 FOLDING DIAGRAM STEP 1 Jan 18 11 9102 8 41...

Page 154: ...FIGURE 8B CC6 FOLDING DIAGRAM STEP 2 Jan 18 11 8 42 9102...

Page 155: ...FIGURE 8C CC6 FOLDING DIAGRAM STEP 3 Jan 18 11 9102 8 43...

Page 156: ...FIGURE 8D CC6 FOLDING DIAGRAM STEP 4 Jan 18 11 8 44 9102...

Page 157: ...FIGURE 8E CC6 FOLDING DIAGRAM STEP 5 Jan 18 11 9102 8 45...

Page 158: ...FIGURE 8F CC6 FOLDING DIAGRAM STEP 6 Jan 18 11 8 46 9102...

Page 159: ...FIGURE 8G CC6 FOLDING DIAGRAM STEP 7 Jan 18 11 9102 8 47...

Page 160: ...FIGURE 8I CC6 FOLDING DIAGRAM STEP 9 Jan 18 11 8 48 9102...

Page 161: ...FIGURE 9 PLACEMENT OF RAFT IN VALISE Jan 18 11 9102 8 49...

Page 162: ...FIGURE 10 PAINTERLINE LOOPS FIGURE 11 ATTACHMENT OF CYLINDER NECK LOOP Jan 18 11 8 50 9102...

Page 163: ...FIGURE 12 ATTACHMENT OF CABLE LOOP Jan 18 11 9102 8 51...

Page 164: ...FIGURE 13 ATTACHMENT OF PAINTERLINE SACHET DETAIL A ATTACHMENT OF PAINTERLINE LOOP Jan 18 11 8 52 9102...

Page 165: ...STORAGE 9 General 3 June 2 08 9102 9 1...

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Page 167: ...ntinuously exposed to direct sunlight weather or water spray All rafts should be stowed in a clean dry contaminant free area away from any heat source Contaminants such as petroleum solvents fuel grea...

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Page 169: ...TOOL EQUIPMENT AND MATERIALS May 29 13 9102 10 1 10 General 3 Tool List 5...

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Page 171: ...Compact liferafts Images of all the tools can be found in Chapter 12 Spare Parts To keep your tools in proper working order take care of them by Inspecting and adjusting daily Replacing worn or broken...

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Page 173: ...free air supply of 5 6 to 7 0 kg cm2 80 to 100 psig regulated to 140 g cm2 2 0 psig for inflation purposes G Solution of mild liquid soap and water NOT detergent H Lint free cloth clean and dry I Plug...

Page 174: ...in 0 50 lbf ft H Diffuser Cap 5 I Valve Charging Stem Quick Connect J Valve Charging Body Quick Connect K Bleed Down Tool L Socket 1 3 8in M Shop Towels Cotton Swabs N Alcohol Solvent O Crow Foot 1 1...

Page 175: ...ILLUSTRATED PARTS LIST IPL 11 Introduction 3 Numerical Parts List 7 Detailed Parts List 13 Image List 25 May 29 13 9102 11 1...

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Page 177: ...different quantities per assembly will be assigned a suffix as a variant of the original part number e g 10 and 10A 3 PART NUMBERING Revere Supply Company part number 4 ILLUSTRATIONS A view of each a...

Page 178: ...other items will reference If an item is applicable to all units the EFF CODE column is left blank Example Item 10 is used in Assembly 1B as indicated by the listing of effectivity code C Item 20 is u...

Page 179: ...or per sub assembly as required 9 IMAGE NUMBER Certain illustrated parts are assigned image numbers which correspond to component photos in the Image List at the end of this section 10 VENDOR CODES AN...

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Page 181: ...ist of all part numbers included in the Detailed Parts List Each part number is followed by the applicable FIG ITEM number When a part number is referenced in more than one Figure both FIG ITEM number...

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Page 183: ...1 2 50B 1 41162 3 5 20 1 45 CC2V 1 1 RF 45 CC4V 1 1A RF 45 CC6V 1 1B RF 45 CC4VP 1 1C RF 45 CC6VP 1 1D RF 90 323 460 3 20 1 95 301 001 1 150 1 95 301 028 1 180 4 95 319 001 1 90 1 95 324 003 1 50 1 95...

Page 184: ...4 40 1 95 41115 5 4 50 3 95 41115 6 4 60 1 95 41115 7 4 70 1 95 41115 8 4 80 1 95 41115 9 4 90 1 95 41115 10 4 100 1 95 41115 11 4 110 1 95 41115 12 4 120 1 95 41115 13 4 130 1 95 41115 14 4 140 1 95...

Page 185: ...PART No FIG ITEM No UNITS PER ASSY 95 41163 103 5 60A 1 95 41162 101 1 200 1 95 41162 103 1 200A 1 95 41169 101 1 190 2 95 41171 101 1 210 1 95 41193 101 1 100 1 May 29 13 9102 11 11...

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Page 187: ...s are to be used for listed items without the prior written consent of Revere Supply Company Revere Supply Company will not accept responsibility for any equipment malfunction where unauthorized subst...

Page 188: ...FIGURE 1 LIFE RAFT ASSEMBLY Jan 18 11 11 14 9102...

Page 189: ...ve Assy Coastal Compact 4 See Fig 3 BD 1 20B 95 41114 103 Cylinder Valve Assy Coastal Compact 6 See Fig 3 CE 1 30 95 326 003 Topping Off Valve 1 1 40 95 325 002 Fixed Inlet Check 5 Female 1 2 50 95 32...

Page 190: ...1 1 Valve Foam Cover Coastal Compact 2 A 1 10 160A 95 41111 2 Valve Foam Cover Coastal Compact 4 6 BCDE 1 11 170 95 41119 1 Owner s Manual 1 180 95 301 028 Key Ring DE 4 12 190 95 41169 101 Canopy Buc...

Page 191: ...THIS PAGE INTENTIONALLY LEFT BLANK Jan 18 11 9102 11 17...

Page 192: ...FIGURE 2 HULL ASSEMBLY Jan 18 11 11 18 9102...

Page 193: ...B RF 1B 40 41156 101 Hull Assy Coastal Compact 6 C RF 10 37 41009 101 Knife Pocket 1 20 41013 103 Lifeline Graspline Loop Patch 8 30 41017 101 Light Holder 1 40 41029 101 Battery Holder 1 50 41083 101...

Page 194: ...FIGURE 3 CYLINDER VALVE ASSEMBLY Jan 18 11 11 20 9102...

Page 195: ...Valve Model 100 Not repairable Replace complete item A 1 14 10A 95 41115 101 Inflation Valve Model 41115 See Figure 4 for breakdown BC 1 15 20 90 323 460 Cylinder 460 gram CO2 filled Not refillable N...

Page 196: ...FIGURE 4 INFLATION VALVE ASSEMBLY M41115 Jan 18 11 11 22 9102...

Page 197: ...ng 1 80 95 41115 8 Washer Seal 1 90 95 41115 9 O Ring 2 010 1 100 95 41115 10 Safety Disk 1800 PSI Service 1 110 95 41115 11 Safety Disk Retainer 1 120 95 41115 12 Piston Spring 1 130 95 41115 13 Pist...

Page 198: ...1630 Polybag 16in x 30in 1 20 41162 3 Ribbon 2in x 24in 1 30 95 41154 101 Canopy Assembly CC4 A 1 40 95 41155 103 Canopy Assembly CC6 B 1 50 95 41159 101 Canopy Arch Assembly CC4 A 1 50A 95 41159 103...

Page 199: ...Inlet Check 5 Female Part 95 325 002 FIG ITEM QTY 1 40 1 ITEM 3 Pressure Release Valve Medium Flow Part 95 324 003 FIG ITEM QTY 1 50 1 ITEM 4 Painter Assembly Part 95 36 43009 101 Painterline 20ft Ref...

Page 200: ...FIG ITEM QTY 1 90 1 ITEM 6 Knife Low Profile Part 95 41193 101 FIG ITEM QTY 1 100 1 ITEM 7 Sea Anchor Part 95 41027 101 FIG ITEM QTY 1 110 1 ITEM 8 Bailing Bucket Assembly Part 95 41065 101 FIG ITEM...

Page 201: ...301 001 FIG ITEM QTY 1 150 1 ITEM 10 Valve Foam Cover CC2 Part 95 41111 1 FIG ITEM QTY 1 160 1 ITEM 11 Valve Foam Cover CC4 and CC6 Part 95 41111 2 FIG ITEM QTY 1 160A 1 ITEM 12 Key Ring Part 95 301...

Page 202: ...14 Inflation Valve Model 100 Part 95 326 004 FIG ITEM QTY 3 10 1 ITEM 15 Inflation Valve Model 41115 Part 95 41115 101 FIG ITEM QTY 3 10A 4 1 1 RF ITEM 16 Cord Nylon 1 16 Black Part 41084 Sold as 95 3...

Page 203: ...Canopy Kit Pack CC6 Part 95 41162 103 FIG ITEM QTY 1 200A 5 1A 1 RF ITEM 19 Valise Assembly CC2 Part 95 41104 101 FIG ITEM QTY 1 60 1 ITEM 20 Valise Assembly CC4 Part 95 41104 103 Valise Assembly CC4...

Page 204: ...FIG ITEM QTY 1 60C 1 ITEM 22 Cylinder 460g CO2 Part 90 323 460 FIG ITEM QTY 3 20 1 ITEM 23 Cylinder DOT3AL1800 71in3 Part 90 327 071 FIG ITEM QTY 3 20A 1 ITEM 24 Cylinder DOT3AL1800 102in3 Part 90 327...

Page 205: ...SPARE PARTS LIST 12 Introduction 3 Image List 5 Tool Image List 21 May 29 13 9102 12 1...

Page 206: ...THIS PAGE INTENTIONALLY LEFT BLANK May 29 13 12 2 9102...

Page 207: ...of ordering replacement parts It should not be used for any other purpose An image of each part is provided Each image has a corresponding Revere Supply Company part number and description of the ite...

Page 208: ...THIS PAGE INTENTIONALLY LEFT BLANK May 29 13 12 4 9102...

Page 209: ...IMAGE LIST Description Part Number Vinyl Tape 1 White 10 TAPE 1 Raft Tube Fabric PU Yellow 10 302 001 Canopy Fabric Orange 10 302 006 May 29 13 9102 12 5...

Page 210: ...Description Part Number Certificate and Sticker 50 REV3002 Painterline Assembly 95 36 43009 101 Handpump 95 301 001 PRV Plug 95 301 014 May 29 13 12 6 9102...

Page 211: ...Description Part Number Key Ring 95 301 028 Repair Cement 95 306 004 Thread Red Nylon 95 311 004 Nylon Cord 1 16in 95 313 004 May 29 13 9102 12 7...

Page 212: ...Description Part Number Locator Light 95 319 001 Cylinder 460g CO2 95 323 460 Pressure Release Valve 95 324 003 Fixed Inlet Check 95 325 002 May 29 13 12 8 9102...

Page 213: ...Description Part Number Topping Off Valve 95 326 003 Inflation Valve Model 100 95 326 004 Cylinder DOT3AL1800 71in3 90 327 071 Cylinder DOT3AL1800 102in3 90 327 102 May 29 13 9102 12 9...

Page 214: ...Description Part Number Sea Anchor 95 41027 101 Cylinder Holder Extension Strap 95 41034 101 Label Cylinder Valve Assembly 95 41047 1 Bailing Bucket 95 41065 101 May 29 13 12 10 9102...

Page 215: ...Description Part Number Inflation Instructions 95 41103 1 Valise CC2 95 41101 101 Valise CC4 Valise CC4 with canopy 95 41101 103 95 41104 109 Valise CC6 95 41101 113 May 29 13 9102 12 11...

Page 216: ...Description Part Number Valve Foam Cover CC2 95 41111 1 Valve Foam Cover CC4 and CC6 95 41111 1 Inflation Valve Model 41115 95 41115 101 Coastal Compact Owner s Manual 95 41119 1 May 29 13 12 12 9102...

Page 217: ...Description Part Number Canopy Kit Pack CC4 95 41162 101 Canopy Kit Pack CC6 95 41162 103 Canopy Buckle Strap 95 41169 101 Knife Low Profile 95 41193 101 May 29 13 9102 12 13...

Page 218: ...THIS PAGE INTENTIONALLY LEFT BLANK May 29 13 12 14 9102...

Page 219: ...TOOL IMAGE LIST Description Part Number Quick Connect Valve Charging Stem 40 338 005 Bleed Down Tool 40 338 007 Quick Disconnect Valve Charging Body 40 338 006 May 29 13 9102 12 15...

Page 220: ...Description Part Number Hand Roller 80 338 003 O Ring Lubricant 95 DC 55 O Ring Lubricant 95 DC 111 Diffuser Cap 5 Brass 95 301 017 May 29 13 12 16 9102...

Page 221: ...Description Part Number Socket 1 3 8 in 45 338 008 Inflation Tool 95 41128 101 Deflation Tool 3 8 in 95 41129 101 May 29 13 9102 12 17...

Page 222: ...THIS PAGE INTENTIONALLY LEFT BLANK May 29 13 12 18 9102...

Page 223: ...rsion of the certificate is provided to every service station Completion of this form is required at every service Copies of the form will then be sent to the appropriate group as follows White Vessel...

Page 224: ...THIS PAGE INTENTIONALLY LEFT BLANK Jan 18 11 9102 A 2...

Page 225: ...al Upper Tube On Off Lower Tube On Off Floor EQUIPMENT ITEMS Item Checked Replaced Item Checked Replaced Instruction hand book Survival manual Bailer Hand Foot pump Flashlight spare bulbs Paddles Sea...

Page 226: ......

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