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DANGER

THIS  WATER  HEATER  IS  EQUIPPED  WITH  AN  ADJUSTABLE 

THERMOSTAT  TO  CONTROL  WATER  TEMPERATURE.  HOT  WATER 

TEMPERATURES  REQUIRED  FOR AUTOMATIC  DISHWASHER AND 

LAUNDRY USE CAN CAUSE SCALD BURNS RESULTING IN SERIOUS 

PERSONAL INJURY AND/OR DEATH. THE TEMPERATURE AT WHICH 

INJURY OCCURS VARIES WITH THE PERSON’S AGE AND THE TIME 

OF THE EXPOSURE. THE SLOWER RESPONSE TIME OF CHILDREN, 

AGED OR DISABLED PERSONS INCREASES THE HAZARDS TO THEM. 

NEVER ALLOW SMALL CHILDREN TO USE A HOT WATER TAP, OR TO 

DRAW THEIR OWN BATH WATER. NEVER LEAVE A CHILD OR DISABLED 

PERSON UNATTENDED IN A BATHTUB OR SHOWER. 

THE WATER HEATER SHOULD BE LOCATED IN AN AREA WHERE THE 

GENERAL PUBLIC DOES NOT HAVE ACCESS TO SET TEMPERATURES.

 

The water temperature is controlled using the Temperature Control Button 

on the Display at the front of the unit (See Figure 1). This control utilizes 

two  temperature  probes  to  determine  the  tank  temperature. The  primary 

temperature probe is located at the top of the tank and the other is near 

the water inlet.

The  temperature  may  be  adjusted  from  90°F/32°C  to  180°F/82°C. The 

thermostat was adjusted to 120°F/49°C before the heater was shipped from 

the factory. It is recommended that lower water temperature be used to avoid 

the risk of scalding. It is further recommended, in all cases, that the water 

FEATURES

IMPORTANT

IT IS REQUIRED THAT A QUALIFIED SERVICE TECHNICIAN PERFORM 

THE INITIAL FIRING OF THE HEATER.  AT THIS TIME THE USER SHOULD 

NOT HESITATE TO ASK THE TECHNICIAN ANY QUESTIONS WHICH HE 

MAY HAVE IN REGARD TO THE OPERATION AND MAINTENANCE OF 

THE UNIT.

A CHECKLIST AND SERVICE INFORMATION section are included at the rear 

of this manual.  By using this checklist the user may be able to make minor 

operational adjustments and save himself unnecessary service calls.  However, 

the user should not attempt repairs which are not listed in this section.

WATER TEMPERATURE CONTROL

TABLE OF CONTENTS

ROUGH-IN DIMENSIONS

 .................................................................

  2

FOREWORD .....................................................................................

  2

FEATURES

 ........................................................................................  3,4

  Water Temperature Control ...........................................................

  3

  High Limit Switch (E.C.O.) ............................................................

  4

  Dishwashing Machine Requirement ..............................................

  4

  Circulating Pump ...........................................................................

  4

INSTALLATION INSTRUCTIONS

 .....................................................

  4-11

  Required Ability .............................................................................

  4

  Insulation Blankets ........................................................................

  4

  Locating The Heater ......................................................................

  5

  Clearances ....................................................................................

  5

  Hard Water ....................................................................................

  6

  Air Requirements ..........................................................................

  6

 

Mechanical Exhausting of Room Air .............................................

  6

  Unconfined Space .........................................................................

  6

  Confined Space .............................................................................

  6

  Chemical Vapor Corrosion ............................................................

  6

  Venting

 ..........................................................................................

  6

  Vent Pipe Termination ...................................................................

  6-10

 

Installation Requirements for the

  Commonwealth of Massachusetts ............................................... 

7

  Direct Venting ................................................................................  8

  Direct Vent Terminal Installation (Sidewall) ...................................

  9

  Installation Sequence ....................................................................

  9

  Vertical Vent Terminal Installation .................................................

  10

  Installation Sequence ....................................................................

  10

  Ins

tallation of Vent System ............................................................

  11

  Vent Pipe Preparation

 ...................................................................

  11

CONTROL AND SWITCHES .............................................................

  12

  Blower Prover Switch ....................................................................

  12

  Blocked Outlet Prover Switch ........................................................

  12

  Blocked Inlet Prover Switch ..........................................................

  12

  Low Gas Pressure Switch .............................................................

  12

  On/Off Switch ................................................................................

  12

  Hot Surface Igniter ........................................................................

  12

GAS PIPING

 ......................................................................................

  12

  Connection of Gas Pipe ................................................................

  13

  Purging

 ..........................................................................................

  14

  Gas Meter Size - City Gases Only ................................................

  14

  Gas Pressure Regulation ..............................................................

  14

  Gas Valves ....................................................................................

  14

SYSTEM CONNECTIONS

 ................................................................

  14

  Thermometers ...............................................................................

  14

  Relief Valve ...................................................................................

  14

  Water Line Connections ...............................................................

  14

  Heater Wiring ...............................................................................

  15

USING THE ELECTRONIC CONTROLLER

 ....................................

  16

  Overview ......................................................................................  17

  Operating States

 ..........................................................................  17

  Adjusting the Operating Set Point ................................................  17

  Changing the Display Units ..........................................................  18

  Fault and Alert Conditions ............................................................  18

  Access to the Current Fault or Alert .............................................  18

  Viewing the Fault History .............................................................

  19

PRIOR TO START-UP

 ......................................................................

  19

  Required Ability ............................................................................

  19

OPERATING INSTRUCTIONS

 .........................................................

  20

  Adjustment Procedure (Initial Start-Up) .......................................

  20

  Cathodic Protection ......................................................................

  21

  Precautions ..................................................................................

  21

GENERAL INFORMATION

 ...............................................................

  21

  Power Burner ...............................................................................

  21 

  High Limit .....................................................................................

  21

  High Altitude Installations .............................................................

  21

MAINTENANCE

 ...............................................................................

  21

  General ........................................................................................

  21

  Maintenance Schedule  ................................................................

  21

  Flushing ........................................................................................

  23

  Draining

 ........................................................................................

  23

  Sediment Removal .......................................................................

  23

  Lime Scale Removal ....................................................................

  23

  Anode Inspection and Replacement ............................................

  23

  Drain Valve and Access Panels ...................................................

  24

  Relief Valve ..................................................................................

  24

  Circulating Pump ..........................................................................

  24

  Vent System .................................................................................

  24

INSTALLATION DIAGRAMS

 ............................................................

  25-29

  Manifold Kits .................................................................................

  30

CHECKLIST AND SERVICE INFORMATION

 ..................................

  31

TROUBLE-SHOOTING

 ....................................................................  31,32

LIMITED WARRANTY ......................................................................

  35

                                                                                            

   

 

PAGE

                                                                                            

   

 

PAGE

Summary of Contents for RUF 100 199

Page 1: ...RVICE MAINTENANCE LIMITED WARRANTY WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death Do not store...

Page 2: ...wed in all cases Authorities having jurisdiction should be consulted before installations are made In the absence of local codes the installation must comply with the current editions of the National...

Page 3: ...ch are not listed in this section WATER TEMPERATURE CONTROL TABLE OF CONTENTS ROUGH IN DIMENSIONS 2 FOREWORD 2 FEATURES 3 4 Water Temperature Control 3 High Limit Switch E C O 4 Dishwashing Machine Re...

Page 4: ...pa and 173 Kpa Flow pressures above 25 pounds per square inch 173 Kpa or below 15 pounds per square inch 103 Kpa will result in improperly sanitized dishes Where pressures are high a water pressure re...

Page 5: ...sometimes installed in locations where leakage may result in property damage even with the use of a drain pan piped to a drain However unanticipated damage can be reduced or prevented by a leak detec...

Page 6: ...ER ISOLATION PIPE HANGERS ARE USED THIS PREVENTS ANY VIBRATIONS FROM BEING TRANSMITTED INTO THE LIVING SPACES HARD WATER Where hard water conditions exist water softening or the threshold type of wate...

Page 7: ...tally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The st...

Page 8: ...INTAKE IN WINDY COLD AREAS THE MAXIMUM PRACTICAL DISTANCE BETWEEN THESE TWO TERMINALS IS RECOMMENDED FIGURE 6 U S DIRECT VENT CAUTION TO PREVENT EXHAUSTING PRODUCTS FROM CIRCULATING TO THE AIR INTAKE...

Page 9: ...1 The intake vent terminal and the exhaust vent terminal must terminate on the same exterior wall and must be located at a minimum of 24 61cm from the vertical centerline of the exhaust vent terminal...

Page 10: ...the same side of roof 4 The center line of the intake vent termination and the center line of the exhaust vent termination must be no closer than 24 61cm 5 The intake vent terminal and the exhaust ve...

Page 11: ...r ABS cement to join PVC or CPVC pipe and fittings SAFETY PRECAUTION PRIMERS AND CEMENTS ARE EXTREMELY FLAMMABLE AND MUST NOT BE STORED OR USED NEAR HEAT OR OPEN FLAME ALSO USE ONLY IN A WELL VENTILAT...

Page 12: ...s that the electrical contacts on this air flow switch be open before it will allow the blower to come on BLOCKED OUTLET PROVER SWITCH SEE FIGURE 12 The Blocked Outlet Prover Switch is set up to shut...

Page 13: ...T BE READILY ACCESSIBLE AND NOT SUBJECT TO FREEZING CONDITIONS INSTALL IN ACCORDANCE WITH RECOMMENDATIONS OF SERVING GAS SUPPLIERS REFER TO THE NATIONAL FUEL GAS CODE FIGURE 13 CONNECTION OF GAS PIPE...

Page 14: ...This heater is equipped with an approved temperature and pressure relief valve ASME ratings cover pressure relief CSA ratings cover release rate with temperature actuation FOR SAFE OPERATION OF THE WA...

Page 15: ...al Supply Voltage is reversed the controller will not sense flame Verify polarity before connecting the unit 3 This unit may never be connected to any existing heating system or component s previously...

Page 16: ...he desktop screen if there are no active fault or alert conditions An example of this screen is shown to the right The first temperature on this screen is the temperature of the water inside the tank...

Page 17: ...u DISPLAY ACTION From the Main Menu press Select to enter the Temperatures screen DISPLAY 2 Operating States In the main desktop screen there are some specific Operating States that are indicated on t...

Page 18: ...that can occur during operation These are Alerts and Faults Alerts This is a non safety related condition that the control has detected that may cause the water heater to operate in a less than optima...

Page 19: ...on about the water heater and the current status of specific conditions can be found INSTALLATION OR SERVICE OF THIS WATER HEATER REQUIRES ABILITY EQUIVALENT TO THAT OF A LICENSED TRADESMAN IN THE FIE...

Page 20: ...he unit is installed and filled with water and the inlet pressures confirmed simply turn the switch on and observe operation Cycle the unit off and on several times to ensure proper operation OPERATIN...

Page 21: ...45kpa Nominal Gas Supply Pressure 7 0 WC 1 74Kpa 11 0 WC 2 74Kpa Minimum Gas Supply Pressure 4 8 WC 1 18Kpa 8 5 WC 2 08 Kpa Manifold Pressure 0 WC OKpa 0 WC OKpa HIGH ALTITUDE INSTALLATIONS WARNING T...

Page 22: ...GAS TO APPLIANCE FOR YOUR SAFETY READ BEFORE OPERATING WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life OP...

Page 23: ...onnect switch 2 Close the cold water inlet valve to heater 3 Open a nearby hot water faucet to vent the system 4 Open the heater drain valve 5 If the heater is being drained for an extended shutdown i...

Page 24: ...sly it may be due to thermal expansion of water in a closed water supply system or it may be due to a faulty relief valve Thermal expansion is the normal response of water when it is heated In a close...

Page 25: ...OF WATER IN THE HOT WATER SYSTEM MUST BE PROVIDED NOTE CONNECT RETURN LINE FROM HOT WATER CIRCULATING LOOP IF USED TO COLD WATER INLET LINE PIPE TO OPEN DRAIN INSTALL IN ACCORDANCE WITH LOCAL CODES I...

Page 26: ...PAGE 4 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN ANTI SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES CAUTION IF BUILDING COLD WATER SUPPLY HAS A BACK FLOW P...

Page 27: ...TEMPERATURE SETTING SHOULD NOT EXCEED SAFE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 4 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN...

Page 28: ...TH LOCAL CODES TWO TEMPERATURE TWO HEATERS ONE PRE HEATER ONE BOOSTER HEATER WITH OR WITHOUT BUILDING RECIRCULATION DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE TEMPERATURE AT FIXTURES SEE WATER...

Page 29: ...HOULD NOT EXCEED SAFE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 5 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN ANTI SCALD VALVE FOR...

Page 30: ...nits with the higher water flow may have a shortened life Dimensions shown are for minimum space occupied by the water heaters assemblies Space for the venting system and unit servicing must be added...

Page 31: ...er drain valve is tightly closed Also check the cleanout opening for leakage 2 The apparent leakage may be condensation which forms on cool surfaces of the heater and piping 3 If the outlet of the rel...

Page 32: ...at a positive manifold pressure reading of approximately 1 5 38 kPa W C is normal during the prepurge portion of the ignition cycle due to the location of the gas orifice MOTOR RUNS BURNER LIGHTS MOME...

Page 33: ...33 NOTES...

Page 34: ...34 NOTES...

Page 35: ...ranty shall be void and shall have no effect if the design or structure of the water heater is or is attempted to be modified or altered in any way including but not limited to by attaching non compan...

Page 36: ...36...

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