Reliance Water Heaters RUF 100 199 Installation And Operation Manual Download Page 14

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DISCONNECT  THE APPLIANCE AND  ITS  MANUAL  GAS  SHUTOFF 

VALVE  FROM  THE  GAS  SUPPLY  PIPING  SYSTEM  DURING ANY 

SUPPLY PRESSURE TESTING EXCEEDING 1/2 PSIG (3.45Kpa). GAS 

SUPPLY LINE MUST BE CAPPED WHEN DISCONNECTED FROM THE 

HEATER. FOR TEST PRESSURES OF 1/2 PSIG (3.45Kpa) OR LESS, THE 

APPLIANCE NEED NOT BE DISCONNECTED, BUT MUST BE ISOLATED 

FROM THE SUPPLY PRESSURE TEST BY CLOSING THE MANUAL GAS 

SHUTOFF VALVE.

BEFORE  PLACING THE  HEATER  IN  OPERATION,  CHECK  FOR  GAS 

LEAKAGE. USE SOAP AND WATER SOLUTION OR OTHER MATERIAL 

ACCEPTABLE FOR THE PURPOSE OF  LOCATING GAS LEAKS. DO NOT 

USE MATCHES, CANDLES, FLAME OR OTHER SOURCES OF IGNITION 

FOR THIS PURPOSE.

PURGING

Gas line purging is required with new piping or systems in which air has 

entered.

 CAUTION

PURGING SHOULD BE PERFORMED BY PERSONS EXPERIENCED IN 

THIS TYPE OF GAS SERVICE. TO AVOID RISK OF FIRE OR EXPLOSION, 

PURGE  DISCHARGE  MUST  NOT  ENTER  CONFINED AREAS  OR 

SPACES WHERE IGNITION CAN OCCUR. THE AREA MUST BE WELL 

VENTILATED AND ALL SOURCES OF IGNITION MUST BE INACTIVATED 

OR REMOVED. 

GAS METER SIZE - CITY GASES ONLY

Be sure that the gas meter has sufficient capacity to supply the full rated gas 

input of the water heater as well as the requirements of all other gas fired 

equipment supplied by the meter. If the gas meter is too small, ask the gas 

company to install a larger meter having adequate capacity.

GAS PRESSURE REGULATION

Main line gas pressure to the water heater should be between a maximum 

10.5" (2.59Kpa) W.C. (14.0"/3.45Kpa for propane) and a minimum as shown 

in Table 4: that is, for Natural Gas, 4.8" (1.18Kpa) W.C. and 8.5" (2.08Kpa) for 

Propane Gas. The inlet gas pressure must not exceed the maximum value. 

A service regulator must be installed within 10' (305 cm) of unit.

 WARNING

FAILURE TO INSTALL A PRESSURE REGULATOR WITHIN 10 FEET OF 

THE WATER HEATER CAN RESULT IN LEAKAGE OF FLUE GASES INTO 

THE SURROUNDING ROOM. SERIOUS PERSONAL INJURY OR DEATH 

COULD RESULT FROM INHALATION OF CARBON MONOXIDE GAS.

GAS VALVES

 WARNING

SHOULD  OVERHEATING  OCCUR  OR  THE  GAS  SUPPLY  FAIL  TO 

SHUT OFF, TURN OFF THE MANUAL GAS CONTROL VALVE TO THE 

APPLIANCE.

SYSTEM CONNECTIONS

The system installation must conform to these instructions and to the local 

code  authority  having  jurisdiction.  Good  practice  requires  that  all  heavy 

piping be supported.

THERMOMETERS (Not Supplied)

Thermometers  should  be  obtained  and  field  installed  as  shown  in  the 

installation diagrams.

Thermometers  are  installed  in  the  system  as  a  means  of  detecting  the 

temperature of the outlet water supply.

RELIEF VALVE

This heater is equipped with an approved temperature and pressure relief 

valve. ASME ratings cover pressure relief. CSA ratings cover release rate 

with temperature actuation.

FOR SAFE OPERATION OF THE WATER HEATER, THE RELIEF VALVE(S) 

MUST NOT BE REMOVED OR PLUGGED.

In  addition  to  the  appliance  relief  valve,  each  remote  storage  tank 

which may be used in conjunction with this appliance should also be 

installed with a properly sized, rated and approved temperature (ANSI) 

and pressure (ASME) relief valve(s). This relief valve should comply 

with the standard for relief valves for hot water supply systems. ANSI 

Z21.22-CSA 4.4.

Your  local  code  authority  may  have  other  specific  relief  valve 

requirements.

 WARNING

THE  PURPOSE  OF  A  RELIEF  VALVE  IS  TO  AVOID  EXCESSIVE 

PRESSURE OR TEMPERATURE INTO THE STEAM RANGE, WHICH 

MAY CAUSE SCALDING AT FIXTURES, TANK EXPLOSION, SYSTEM 

OR HEATER DAMAGE. NO VALVE IS TO BE PLACED BETWEEN THE 

RELIEF VALVE AND THE TANK.

A  DRAIN  LINE  MUST  BE  CONNECTED  TO  THE  RELIEF  VALVE  TO 

DIRECT DISCHARGE TO A SAFE LOCATION TO AVOID SCALDING OR 

WATER  DAMAGE. THIS  LINE  MUST  NOT  BE  REDUCED  FROM THE 

SIZE OF THE VALVE OUTLET AND MUST NOT CONTAIN VALVES OR 

RESTRICTIONS, NOR SHOULD IT BE LOCATED IN FREEZING AREAS. 

DO NOT THREAD OR CAP THE END OF THIS LINE. RESTRICTED OR 

BLOCKED  DISCHARGE WILL DEFEAT THE PURPOSE OF THE VALVE 

AND IS UNSAFE. THE DISCHARGE LINE SHOULD BE INSTALLED TO 

ALLOW COMPLETE DRAINAGE OF BOTH THE VALVE AND LINE.

WATER LINE CONNECTIONS 

This manual provides detailed installation diagrams (see back section of this 

manual) for typical methods of application for the water heaters. 

The  water  heater  may  be  installed  by  itself,  or  with  a  separate  storage 

tank. 

CLOSED SYSTEM

 CAUTION

A closed system will exist if a check valve (without bypass), pressure reducing 

valve (without bypass), or a water meter (without bypass) is installed in the 

cold water line between the water heater and street main (or well). 

Excessive  pressure  may  develop  causing  premature  tank  failure  or 

intermittent  relief  valve  operation.  This  type  of  failure  is  not  covered 

by the limited warranty. An expansion tank or a similar device may be 

required in the inlet supply line between the appliance and the meter or 

valve to compensate for the thermal expansion of water under supply 

pressure.

If a water heater is installed in a closed water system, check local codes 

or contact the water supplier or local plumbing inspector on how to control 

this situation.

WATER (POTABLE) HEATING AND SPACE HEATING

1. All  piping  components  connected  to  this  unit  for  space  heating 

 

  applications should be suitable for use with potable water.

2. Toxic  chemicals,  such  as  those  used  for  boiler  treatment,  should 

 

 

NEVER

 be introduced into this system.

Summary of Contents for RUF 100 199

Page 1: ...RVICE MAINTENANCE LIMITED WARRANTY WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death Do not store...

Page 2: ...wed in all cases Authorities having jurisdiction should be consulted before installations are made In the absence of local codes the installation must comply with the current editions of the National...

Page 3: ...ch are not listed in this section WATER TEMPERATURE CONTROL TABLE OF CONTENTS ROUGH IN DIMENSIONS 2 FOREWORD 2 FEATURES 3 4 Water Temperature Control 3 High Limit Switch E C O 4 Dishwashing Machine Re...

Page 4: ...pa and 173 Kpa Flow pressures above 25 pounds per square inch 173 Kpa or below 15 pounds per square inch 103 Kpa will result in improperly sanitized dishes Where pressures are high a water pressure re...

Page 5: ...sometimes installed in locations where leakage may result in property damage even with the use of a drain pan piped to a drain However unanticipated damage can be reduced or prevented by a leak detec...

Page 6: ...ER ISOLATION PIPE HANGERS ARE USED THIS PREVENTS ANY VIBRATIONS FROM BEING TRANSMITTED INTO THE LIVING SPACES HARD WATER Where hard water conditions exist water softening or the threshold type of wate...

Page 7: ...tally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The st...

Page 8: ...INTAKE IN WINDY COLD AREAS THE MAXIMUM PRACTICAL DISTANCE BETWEEN THESE TWO TERMINALS IS RECOMMENDED FIGURE 6 U S DIRECT VENT CAUTION TO PREVENT EXHAUSTING PRODUCTS FROM CIRCULATING TO THE AIR INTAKE...

Page 9: ...1 The intake vent terminal and the exhaust vent terminal must terminate on the same exterior wall and must be located at a minimum of 24 61cm from the vertical centerline of the exhaust vent terminal...

Page 10: ...the same side of roof 4 The center line of the intake vent termination and the center line of the exhaust vent termination must be no closer than 24 61cm 5 The intake vent terminal and the exhaust ve...

Page 11: ...r ABS cement to join PVC or CPVC pipe and fittings SAFETY PRECAUTION PRIMERS AND CEMENTS ARE EXTREMELY FLAMMABLE AND MUST NOT BE STORED OR USED NEAR HEAT OR OPEN FLAME ALSO USE ONLY IN A WELL VENTILAT...

Page 12: ...s that the electrical contacts on this air flow switch be open before it will allow the blower to come on BLOCKED OUTLET PROVER SWITCH SEE FIGURE 12 The Blocked Outlet Prover Switch is set up to shut...

Page 13: ...T BE READILY ACCESSIBLE AND NOT SUBJECT TO FREEZING CONDITIONS INSTALL IN ACCORDANCE WITH RECOMMENDATIONS OF SERVING GAS SUPPLIERS REFER TO THE NATIONAL FUEL GAS CODE FIGURE 13 CONNECTION OF GAS PIPE...

Page 14: ...This heater is equipped with an approved temperature and pressure relief valve ASME ratings cover pressure relief CSA ratings cover release rate with temperature actuation FOR SAFE OPERATION OF THE WA...

Page 15: ...al Supply Voltage is reversed the controller will not sense flame Verify polarity before connecting the unit 3 This unit may never be connected to any existing heating system or component s previously...

Page 16: ...he desktop screen if there are no active fault or alert conditions An example of this screen is shown to the right The first temperature on this screen is the temperature of the water inside the tank...

Page 17: ...u DISPLAY ACTION From the Main Menu press Select to enter the Temperatures screen DISPLAY 2 Operating States In the main desktop screen there are some specific Operating States that are indicated on t...

Page 18: ...that can occur during operation These are Alerts and Faults Alerts This is a non safety related condition that the control has detected that may cause the water heater to operate in a less than optima...

Page 19: ...on about the water heater and the current status of specific conditions can be found INSTALLATION OR SERVICE OF THIS WATER HEATER REQUIRES ABILITY EQUIVALENT TO THAT OF A LICENSED TRADESMAN IN THE FIE...

Page 20: ...he unit is installed and filled with water and the inlet pressures confirmed simply turn the switch on and observe operation Cycle the unit off and on several times to ensure proper operation OPERATIN...

Page 21: ...45kpa Nominal Gas Supply Pressure 7 0 WC 1 74Kpa 11 0 WC 2 74Kpa Minimum Gas Supply Pressure 4 8 WC 1 18Kpa 8 5 WC 2 08 Kpa Manifold Pressure 0 WC OKpa 0 WC OKpa HIGH ALTITUDE INSTALLATIONS WARNING T...

Page 22: ...GAS TO APPLIANCE FOR YOUR SAFETY READ BEFORE OPERATING WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life OP...

Page 23: ...onnect switch 2 Close the cold water inlet valve to heater 3 Open a nearby hot water faucet to vent the system 4 Open the heater drain valve 5 If the heater is being drained for an extended shutdown i...

Page 24: ...sly it may be due to thermal expansion of water in a closed water supply system or it may be due to a faulty relief valve Thermal expansion is the normal response of water when it is heated In a close...

Page 25: ...OF WATER IN THE HOT WATER SYSTEM MUST BE PROVIDED NOTE CONNECT RETURN LINE FROM HOT WATER CIRCULATING LOOP IF USED TO COLD WATER INLET LINE PIPE TO OPEN DRAIN INSTALL IN ACCORDANCE WITH LOCAL CODES I...

Page 26: ...PAGE 4 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN ANTI SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES CAUTION IF BUILDING COLD WATER SUPPLY HAS A BACK FLOW P...

Page 27: ...TEMPERATURE SETTING SHOULD NOT EXCEED SAFE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 4 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN...

Page 28: ...TH LOCAL CODES TWO TEMPERATURE TWO HEATERS ONE PRE HEATER ONE BOOSTER HEATER WITH OR WITHOUT BUILDING RECIRCULATION DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE TEMPERATURE AT FIXTURES SEE WATER...

Page 29: ...HOULD NOT EXCEED SAFE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 5 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN ANTI SCALD VALVE FOR...

Page 30: ...nits with the higher water flow may have a shortened life Dimensions shown are for minimum space occupied by the water heaters assemblies Space for the venting system and unit servicing must be added...

Page 31: ...er drain valve is tightly closed Also check the cleanout opening for leakage 2 The apparent leakage may be condensation which forms on cool surfaces of the heater and piping 3 If the outlet of the rel...

Page 32: ...at a positive manifold pressure reading of approximately 1 5 38 kPa W C is normal during the prepurge portion of the ignition cycle due to the location of the gas orifice MOTOR RUNS BURNER LIGHTS MOME...

Page 33: ...33 NOTES...

Page 34: ...34 NOTES...

Page 35: ...ranty shall be void and shall have no effect if the design or structure of the water heater is or is attempted to be modified or altered in any way including but not limited to by attaching non compan...

Page 36: ...36...

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