Reliance Water Heaters RUF 100 199 Installation And Operation Manual Download Page 20

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WITH A RISK OF FIRE OR EXPLOSION. SEE THE FRONT PAGE FOR 

STEPS TO BE TAKEN.

DO  NOT  USE  THIS  HEATER  IF  ANY  PART  HAS  BEEN  UNDER 

WATER. IMMEDIATELY CALL A QUALIFIED SERVICE TECHNICIAN 

TO INSPECT THE HEATER AND TO REPLACE ANY PART OF THE 

CONTROL SYSTEM AND ANY GAS CONTROL WHICH HAS BEEN 

UNDER WATER.

LIGHT  THE  UNIT  IN  ACCORDANCE  WITH  THE  OPER ATING 

INSTRUCTIONS LABEL ATTACHED TO THE HEATER.  

THESE  INSTRUCTIONS  ARE  REPEATED  IN  THE  LIGHTING 

AND  OPERATING  LABEL  ILLUSTRATION  ON  PAGE  20  IN  THIS 

MANUAL.

ADJUSTMENT PROCEDURE

INITIAL START-UP

Main  line  gas  pressure  to  the  water  heater  for  natural  gas  should 

be  between  a  maximum  of  10.5"  (2.59Kpa  for  natural  gas)  W.C. 

(14.0"/3.45Kpa for propane) and a minimum as shown in Table 4: that is, 

for Natural Gas 4" (.98Kpa) W.C. and 9.0" (1.97Kpa) for Propane Gas. 

The inlet gas pressure must not exceed the maximum value. A service 

regulator must be installed within 10' (305 cm) of the unit.

The RUF 199 model incorporates a new gas control, which operates 

at 0"W.C. (0kPa) for both natural and propane gas. These models are 

configured prior to being shipped from the factory and no adjustments 

are  necessary  prior  to  startup.  The  controller  monitors  the  air-flow 

and makes adjustments to the fan speed which in effect controls the 

amount of gas flow. Therefore, the unit will self-adjust to acquire the 

correct amount of input.

Once the unit is installed and filled with water and the inlet pressures 

confirmed, simply turn the switch "on" and observe operation. Cycle the 

unit "off" and "on" several times to ensure proper operation.

OPERATING INSTRUCTIONS

IMPORTANT

IT IS RECOMMENDED THAT A QUALIFIED SERVICE TECHNICIAN 

PERFORM THE INITIAL FIRING OF THE HEATER. AT THIS TIME THE 

USER SHOULD ASK THE TECHNICIAN ANY QUESTIONS IN REGARD 

TO THE OPERATION AND MAINTENANCE OF THE UNIT.

 

CAUTION

BEFORE PROCEEDING WITH THE OPERATION OF THE UNIT, MAKE 

SURE HEATER AND SYSTEM ARE FILLED WITH WATER AND ALL AIR 

IS EXPELLED FROM HEATER AND PIPING.

NEVER OPERATE THE HEATER WITHOUT FIRST BEING CERTAIN IT IS 

FILLED WITH WATER AND A TEMPERATURE AND A PRESSURE RELIEF 

VALVE IS INSTALLED IN THE RELIEF VALVE OPENING OF THE HEATER. 

DO NOT ATTEMPT TO OPERATE HEATER WITH COLD WATER INLET 

VALVE CLOSED.

FILLING:
  1.  Close the heater drain valve.
  2.  Open  a  nearby  hot  water  faucet  to  permit  the  air  in  the  system 

 

to escape.

  3.  Fully open the cold water inlet pipe valve allowing the heater and 

piping to be filled.

  4.  Close the hot water faucet as water starts to flow.
  5.  The heater is ready to be operated.

THE  MAIN  MANUAL  GAS  SHUTOFF  VALVE  MUST  HAVE  BEEN 

CLOSED FOR AT LEAST FIVE (5) MINUTES. THIS WAITING PERIOD 

IS  AN  IMPORTANT  SAFETY  STEP.  ITS  PURPOSE  IS  TO  PERMIT 

GAS  THAT  MIGHT  HAVE  ACCUMULATED  IN  THE  COMBUSTION 

CHAMBER  TO  CLEAR.  IF  YOU  DETECT  GAS  AT  THE  END  OF 

THIS  PERIOD,  DO  NOT  PROCEED  WITH  LIGHTING.  RECOGNIZE 

THAT GAS ODOR, EVEN IF IT SEEMS WEAK, MAY INDICATE THE 

PRESENCE  OF  ACCUMULATED  GAS  SOMEPLACE  IN  THE  AREA 

Summary of Contents for RUF 100 199

Page 1: ...RVICE MAINTENANCE LIMITED WARRANTY WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death Do not store...

Page 2: ...wed in all cases Authorities having jurisdiction should be consulted before installations are made In the absence of local codes the installation must comply with the current editions of the National...

Page 3: ...ch are not listed in this section WATER TEMPERATURE CONTROL TABLE OF CONTENTS ROUGH IN DIMENSIONS 2 FOREWORD 2 FEATURES 3 4 Water Temperature Control 3 High Limit Switch E C O 4 Dishwashing Machine Re...

Page 4: ...pa and 173 Kpa Flow pressures above 25 pounds per square inch 173 Kpa or below 15 pounds per square inch 103 Kpa will result in improperly sanitized dishes Where pressures are high a water pressure re...

Page 5: ...sometimes installed in locations where leakage may result in property damage even with the use of a drain pan piped to a drain However unanticipated damage can be reduced or prevented by a leak detec...

Page 6: ...ER ISOLATION PIPE HANGERS ARE USED THIS PREVENTS ANY VIBRATIONS FROM BEING TRANSMITTED INTO THE LIVING SPACES HARD WATER Where hard water conditions exist water softening or the threshold type of wate...

Page 7: ...tally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The st...

Page 8: ...INTAKE IN WINDY COLD AREAS THE MAXIMUM PRACTICAL DISTANCE BETWEEN THESE TWO TERMINALS IS RECOMMENDED FIGURE 6 U S DIRECT VENT CAUTION TO PREVENT EXHAUSTING PRODUCTS FROM CIRCULATING TO THE AIR INTAKE...

Page 9: ...1 The intake vent terminal and the exhaust vent terminal must terminate on the same exterior wall and must be located at a minimum of 24 61cm from the vertical centerline of the exhaust vent terminal...

Page 10: ...the same side of roof 4 The center line of the intake vent termination and the center line of the exhaust vent termination must be no closer than 24 61cm 5 The intake vent terminal and the exhaust ve...

Page 11: ...r ABS cement to join PVC or CPVC pipe and fittings SAFETY PRECAUTION PRIMERS AND CEMENTS ARE EXTREMELY FLAMMABLE AND MUST NOT BE STORED OR USED NEAR HEAT OR OPEN FLAME ALSO USE ONLY IN A WELL VENTILAT...

Page 12: ...s that the electrical contacts on this air flow switch be open before it will allow the blower to come on BLOCKED OUTLET PROVER SWITCH SEE FIGURE 12 The Blocked Outlet Prover Switch is set up to shut...

Page 13: ...T BE READILY ACCESSIBLE AND NOT SUBJECT TO FREEZING CONDITIONS INSTALL IN ACCORDANCE WITH RECOMMENDATIONS OF SERVING GAS SUPPLIERS REFER TO THE NATIONAL FUEL GAS CODE FIGURE 13 CONNECTION OF GAS PIPE...

Page 14: ...This heater is equipped with an approved temperature and pressure relief valve ASME ratings cover pressure relief CSA ratings cover release rate with temperature actuation FOR SAFE OPERATION OF THE WA...

Page 15: ...al Supply Voltage is reversed the controller will not sense flame Verify polarity before connecting the unit 3 This unit may never be connected to any existing heating system or component s previously...

Page 16: ...he desktop screen if there are no active fault or alert conditions An example of this screen is shown to the right The first temperature on this screen is the temperature of the water inside the tank...

Page 17: ...u DISPLAY ACTION From the Main Menu press Select to enter the Temperatures screen DISPLAY 2 Operating States In the main desktop screen there are some specific Operating States that are indicated on t...

Page 18: ...that can occur during operation These are Alerts and Faults Alerts This is a non safety related condition that the control has detected that may cause the water heater to operate in a less than optima...

Page 19: ...on about the water heater and the current status of specific conditions can be found INSTALLATION OR SERVICE OF THIS WATER HEATER REQUIRES ABILITY EQUIVALENT TO THAT OF A LICENSED TRADESMAN IN THE FIE...

Page 20: ...he unit is installed and filled with water and the inlet pressures confirmed simply turn the switch on and observe operation Cycle the unit off and on several times to ensure proper operation OPERATIN...

Page 21: ...45kpa Nominal Gas Supply Pressure 7 0 WC 1 74Kpa 11 0 WC 2 74Kpa Minimum Gas Supply Pressure 4 8 WC 1 18Kpa 8 5 WC 2 08 Kpa Manifold Pressure 0 WC OKpa 0 WC OKpa HIGH ALTITUDE INSTALLATIONS WARNING T...

Page 22: ...GAS TO APPLIANCE FOR YOUR SAFETY READ BEFORE OPERATING WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life OP...

Page 23: ...onnect switch 2 Close the cold water inlet valve to heater 3 Open a nearby hot water faucet to vent the system 4 Open the heater drain valve 5 If the heater is being drained for an extended shutdown i...

Page 24: ...sly it may be due to thermal expansion of water in a closed water supply system or it may be due to a faulty relief valve Thermal expansion is the normal response of water when it is heated In a close...

Page 25: ...OF WATER IN THE HOT WATER SYSTEM MUST BE PROVIDED NOTE CONNECT RETURN LINE FROM HOT WATER CIRCULATING LOOP IF USED TO COLD WATER INLET LINE PIPE TO OPEN DRAIN INSTALL IN ACCORDANCE WITH LOCAL CODES I...

Page 26: ...PAGE 4 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN ANTI SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES CAUTION IF BUILDING COLD WATER SUPPLY HAS A BACK FLOW P...

Page 27: ...TEMPERATURE SETTING SHOULD NOT EXCEED SAFE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 4 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN...

Page 28: ...TH LOCAL CODES TWO TEMPERATURE TWO HEATERS ONE PRE HEATER ONE BOOSTER HEATER WITH OR WITHOUT BUILDING RECIRCULATION DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE TEMPERATURE AT FIXTURES SEE WATER...

Page 29: ...HOULD NOT EXCEED SAFE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 5 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN ANTI SCALD VALVE FOR...

Page 30: ...nits with the higher water flow may have a shortened life Dimensions shown are for minimum space occupied by the water heaters assemblies Space for the venting system and unit servicing must be added...

Page 31: ...er drain valve is tightly closed Also check the cleanout opening for leakage 2 The apparent leakage may be condensation which forms on cool surfaces of the heater and piping 3 If the outlet of the rel...

Page 32: ...at a positive manifold pressure reading of approximately 1 5 38 kPa W C is normal during the prepurge portion of the ignition cycle due to the location of the gas orifice MOTOR RUNS BURNER LIGHTS MOME...

Page 33: ...33 NOTES...

Page 34: ...34 NOTES...

Page 35: ...ranty shall be void and shall have no effect if the design or structure of the water heater is or is attempted to be modified or altered in any way including but not limited to by attaching non compan...

Page 36: ...36...

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