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Reliance electric GV3000SE, Instruction Manual

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Reliance electric GV3000SE Instruction Manual Download Page 58

4 - MAINTENANCE

4-10

GV3000/SE

49'1327 e

Type
DC360

Type
AC305
AC360

11

13

16

15

14

R6-R13

R1/R2

L1-L3

25

24

CDB

K1

K2

T4

KEY PAD

20

F3-F5

23

8

10

21

V4-V6

V1-V3

F10-F13

8

C1-C20

16

13

9

T4

R1/R2

V11-V13

5

4

1

2

SNV

SNV

GVD

PIP

F6-F8

22

17

18

T5

12

T1/T2

19

FPS

145

147

26

Fig. 4-2d: Arrangement of the replacement parts for GV3000/SE type AC305/360 and DC360.

Position numbers are shown in tables 4-5 to 4-8.

Summary of Contents for GV3000SE

Page 1: ...GV3000 SE AC General Purpose and Vector Drive Version 6 0 Instruction Manual Manual P N 899 07 71 Firmware P N 790 46 00 790 51 60 Publication GV3000 UM060K EN P UL C R...

Page 2: ......

Page 3: ...CE CONFORMITY B NEMA DESIGN INVERTERS 2 32 A C RFERENCE LIST PART 2 49 1329 GV3000 SE Regulator 1 REGULATOR OVERVIEW 2 USE OF OPERATORS MANUAL 3 USING THE GV3000 KEYPAD 4 GENERAL PARAMETERS DESCRIPTIO...

Page 4: ......

Page 5: ...GV3000 SE Power Units Instruction Manual User Manual 49 1327e 11...

Page 6: ......

Page 7: ...s 3 10 4 Maintenance 4 1 4 10 Safety Precautions 4 1 Checking the Cooling Fans 4 1 Power Unit Function Check 4 2 Replacement Parts 4 3 5 Accessories 5 1 5 2 AC Line Reactor 5 1 Radio Frequency Interfe...

Page 8: ......

Page 9: ...on devices must not be used on this converter as the sole protection measure against unintentional touching The DC component in the earth fault current may inhibit the correct function of the fault de...

Page 10: ...to observe the immunity and emission limits requested by the Council Directive EMC in the European market Guidelines for the installation according EMC regulations as shielding grounding filter arrang...

Page 11: ...bus overvoltage 3 DC Bus Terminals option on type 038 043 and 058 e g for connection of external braking unit On types AC180 additional DC Bus bus bar connections 145 147 are available 4 Diode Bridge...

Page 12: ...increases to a value 1 4 times the no load three phase line voltage on types AC003 170 resp to the value of the applied DC voltage on type DC240 and DC360 Precharge resistors limit the DC bus capacito...

Page 13: ...2 DESCRIPTION 49 1327 e GV3000 SE 2 3 PE 1 Equipment according to spare parts list Chapter 4 Figure 2 2a Typical System Block Diagram Type GV3000 SE AC003 to 015...

Page 14: ...2 DESCRIPTION 2 4 GV3000 SE 49 1327 e PE Figure 2 2b Typical System Block Diagram Type GV3000 SE AC024 and 030...

Page 15: ...2 DESCRIPTION 49 1327 e GV3000 SE 2 5 PE 1 EMC Filter 1 On Units with RFI filter only Figure 2 2c Block diagram of the power units GV3000 SE Type AC039 and 044...

Page 16: ...1 X2 X4 X5 X1 8 7 6 5 4 3 IPA37 X1 X2 X3 X1 X4 V11 RFI PE 1L3 1L2 1L1 T4 K2 K1 F10 BUA K1 K2 45 48 47 V6 V5 V4 X5 X7 X9 X6 X8 X10 W V U L3 L2 L1 X1 X1 T1 T2 5 SCN 5 C10 C11 6 F20 6 SCN 5 V20 23 1 On...

Page 17: ...10 9 X3 1 0 1 1 X2 2 1 X2 X4 X5 X1 8 7 6 5 4 3 IPA75 X1 X2 X3 X1 X4 V11 K2 K1 BUA K2 45 48 47 V6 V5 V4 X5 X7 X9 X6 X8 X10 W V U L3 L2 L1 T1 T2 T4 4 RFI PE 1L3 1L2 1L1 F20 2 C10 C14 6 5 5 F11 F10 5 6...

Page 18: ...GV3000 SE 49 1327 e 2 HF MOV 1 4 1 On Units 896 xx 10 11 17 with Braking Unit only 2 On Units 896 xx 07 17 with HF filter only Figure 2 2f Block diagram power unit Type GV3000 SE AC180 210 240 896 xy...

Page 19: ...2 DESCRIPTION 49 1327 e GV3000 SE 2 9 1 HF 1 On Units 896 xx 87 with HF filter only Figure 2 2g Block diagram of the power unit Type GV3000 SE AC180 210 240 896 xy 80 81 87...

Page 20: ...X8 F2 F1 POWER INTERFACE PIP CDA X1 1 2 1 2 3 4 4 3 2 1 2 1 1 2 1 2 3 4 V6 4 3 2 1 2 1 GDA X31 X32 1 2 1 2 3 4 SNU 4 3 2 1 2 1 V3 813 28 00 C 47 E SNU 813 28 00 SNU 813 28 01 SNU 813 28 01 E C 45 X2...

Page 21: ...2 DESCRIPTION 49 1327 e GV3000 SE 2 11 REGULATOR CARD GVD 810 90 11 POWER INTERFACE PIP 360 813 29 10 FPS 813 26 00 Figure 2 2i Block diagram of the power unit GV3000 SE Type AC305 360...

Page 22: ...2 DESCRIPTION 2 12 GV3000 SE 49 1327 e POWER INTERFACE PIP 360 813 29 10 REGULATOR CARD GVD 810 90 11 CDB 145 147 PE Figure 2 2j Block diagram of the power unit GV3000 SE Type DC360...

Page 23: ...provided For external line fuses the maximum ratings must be provided refer to Table 2 1 Switching Power Supply Current consumption max 0 5 A On type AC038 043 and 058 360 the input voltage from DC bu...

Page 24: ...0 500 A 500 A DC360 800 A 800 A NOTE 1 AC Line input current RMS is depending on total line impedance The current values without choke are calculated for a minimum line impedance At 400 V 50 Hz this i...

Page 25: ...wing formula Type AC Pv P0 13 6 V x Imot 1 Pv P0 11 5 V x Imot 2 Pv P0 12 V x Imot Type DC Pv P0 10 7 V x Imot 3 Pv P0 9 1 V x Imot Service Conditions Table 2 3 Temperature Operation 0 C up to 40 C co...

Page 26: ...240 Input Power Bus Bar 1L1 1L2 1L3 185 2 0 2x 14 31 DC240 Output Power Bus Bar U V W DC Bus 4 Bus Bar 145 147 Ground Stud PE M10 95 4 0 10 DC Bus Output 3 45 47 35 2 2 5 Braking Resistor 48 47 Groun...

Page 27: ...38 043 058 240 the line input voltage is preselected by a jumper plug on the BUC card The initial setting is 460 V and should not be changed 3 On types 305 and 360 the Option built in Braking Unit is...

Page 28: ...12 xy 30 63 110 58 110 50 100 AC070 4 050 896 13 xy 37 70 100 64 100 50 100 AC085 4 055 896 14 x1 45 85 110 70 110 52 110 AC089 4 060 896 14 x0 45 90 110 90 110 90 110 AC106 4 075 896 15 xy 55 116 11...

Page 29: ...150 AC058 4 040 896 12 xy 22 45 150 37 150 27 150 AC070 4 050 896 13 xy 22 45 150 37 150 27 150 AC085 4 055 896 14 x1 30 59 150 46 150 31 150 AC089 4 060 896 14 x0 37 70 150 70 150 55 150 AC106 4 075...

Page 30: ...A DBU RFI 896 08 31 896 09 31 AC039 AC044 38 43 22 30 18 5 22 11 15 AA DBU AA DBU 896 10 12 896 11 12 AA DBU RFI AA DBU RFI 896 10 32 896 11 32 Table 2 8b Selection of UL cUL Inverters GV3000U for Mot...

Page 31: ...with sensitive consumers are connected to the same supply transformer For GV3000E above 100 A with built in HF Filter for CE conformity refer to table 2 8d on next page TECHNICAL DATA SPECIFICATION NU...

Page 32: ...LTER 1 VERSION with BRAKING UNIT and HF FILTER 1b and 2 VERSION with DC BUS TERMINAL and HF FILTER 1 and 3 V Hz Vec V Hz Vec Code Part No Code Part No Code Part No AC106 AC140 AC170 116 140 170 89 89...

Page 33: ...tions Access is only allowed to skilled persons whilst energized 2 The recommendations for environmental conditions where the drive is to be installed as specified in Section 2 Table 2 3 must be follo...

Page 34: ...ple motor applications should be observed If the cable length between inverter and motor exceeds 50 meters or the cable arrangement causes high earth capacitance e g cable run in water fault tripping...

Page 35: ...ower 460 2 Connection of 0 external line voltage 1 Type AC305 360 see diagram 2 2i The auto transformer for the power unit blower is connected to the internal line voltage via wire jumper at terminals...

Page 36: ...networks on all contactor and relay coils AC coils with RC units DC coils with diodes in non conducting direction For such coils which contacts are connected to the drive or which are actuated by con...

Page 37: ...cover as follows Unscrew the attaching screw on the cover Lift the cover and carefully take it out of the heatsink as far as the flat ribbon keypad cable will allow This cable connects the display wit...

Page 38: ...4 13 RESET 22 J1 28 STATUS RELAY P 013 State of 0 active FAULTS IET 1 Controller Running delayed after START 2 Controller Running not delayed 3 Network communication ACTIVE 4 all start permissive cond...

Page 39: ...mand dig input no 2 has priority over start 0 V at terminal STOP activated 24 V at terminal Drive enabled P 025 for type of STOP coast to rest or ramp to rest P 055 STOP RESET Key Disable can be used...

Page 40: ...kohm for Types AC003 030 and 039 044 10 V Analog Voltage Speed Reference Input Impedance 50 kohm 20 mA Analog Current Speed Reference Input Impedance 250 ohm Common isolated for Voltage Current Input...

Page 41: ...erential quadrature with pulses 512 1024 2048 4096 on max operating speed less then 125 kHz Supply 15 V nominal 250 mA Current limit at 530 mA Differential input signals Static impedance channel to ze...

Page 42: ...V3000 SE 49 1327 e Dimensions 95 378 32 200 123 422 442 45 45 5 38 M4 143 7 7 12 Weight 5 5 kg with EMC filter Cooling air for type 003 008 58 m h type 012 015 116 m h Fig 3 3 Dimensions mm of the GV3...

Page 43: ...200 453 441 143 122 374 433 422 146 45 195 61 28 40 40 30 19 124 A B M4 7 12 7 view from bottom Dimensions in brackets for type 024 Weight 10 kg with EMC filter Cooling air for type 024 116 m h type 0...

Page 44: ...45 45 30 21 6 A A B C 152 A 38 B 29 C 16 7 a b PE view from bottom a AC line input protection earth terminal on type 896 1x 12 only without RFI filter Weight 16 5 kg with RFI filter b Motor connection...

Page 45: ...48 110 212 150 150 1L1 1L3 Dimensions in brackets are valid for type AC038 043 and 058 085 For cable glands refer to page A 5 Type AC038 043 and 058 085 Type AC089 106 140 and 170 Weight 37 kg 70 kg C...

Page 46: ...47 and Type AC AC Input DC Bus AC Input 1L1 1L3 145 147 45 47 Air Outlet 45 47 163 61 61 465 330 1414 355 1354 23 11 11 1457 740 90 110 85 74 60 16 AC Motor Air Inlet AC Motor Cooling air 950 m3 h Wei...

Page 47: ...V3000 SE 3 15 DC bus AC Input 1L1 1L3 Air Outlet 60 60 83 83 115 145 147 145 147 62 38 85 45 47 45 47 1L1 1L3 AC Motor Air Inlet AC Motor Cooling air 1310 m h Weight 190 kg Fig 3 8 Dimensions of GV300...

Page 48: ...3 INSTALLATION 3 16 GV3000 SE 49 1327 e DC Bus Input 145 147 Air Outlet DC Bus Input AC Motor Air Inlet AC Motor Cooling air 1310 m h Weight 180 kg Fig 3 9 Dimensions of GV3000 SE Type DC360...

Page 49: ...ly after removing the front housing cover DC bus measuring points for the different inverter types are as follows Unit Type Measuring points 003 to 030 and 039 044 DC Bus output terminals 47 and 45 03...

Page 50: ...not have replaceable transistor modules On inverters type 038 043 and 058 170 single IPM s must be replaced always together with the driver card On the IGBT spare parts set 486 60 xx for inverters ty...

Page 51: ...8 05 2 2 Cover 957 85 00 1 1 1 957 85 10 1 1 1 On Inverters type 896 01 02 31 only with RFI filter Table 4 2 Replacement Inverters GV3000 SE Type AC003 030 and 039 044 Part Number for Type Type 003 00...

Page 52: ...1 F10 F13 10 1 553 58 09 2 553 58 09 1 Only on UL Type Inverters 896 1x x0 2 Only on AC Input Inverters with Dynamic Braking Unit DBU 3 Only on AC Input Inverters non UL Type 038 043 and 058 170 with...

Page 53: ...Surge suppressor unit MOV 1 4 1 123 43 03 1 123 43 03 DC Bus Fuse 125 A 200 A F10 F13 10 4 553 70 05 4 553 70 07 AC Line input fuse 800 A F6 F8 22 3 553 33 21 Fuse power supply FPS 16 A F3 F5 23 3 553...

Page 54: ...6 486 60 00 6 486 60 10 DC Bus Fuse 125 A 200 A F10 F13 10 4 553 70 05 4 553 70 07 Table 4 8 Further recommended spare parts for GV3000 SE Type DC240 and DC360 Part Description Designation Position Qu...

Page 55: ...ANCE 49 1327 e GV3000 SE 4 7 Fig 4 2a Arrangement of the replacement parts for GV3000 SE type AC038 043 and 058 to 085 Position numbers are shown in Tables 4 3 4 4 16 12 14 9 7 1 6 12 8 2 5 3 11 13 10...

Page 56: ...TENANCE 4 8 GV3000 SE 49 1327 e 13 3 26 1 11 2 5 8 9 16 14 12 16 6 12 7 4 17 10 15 Fig 4 2b Arrangement of the replacement parts for GV3000 SE type AC089 to 170 Position numbers are shown in tables 4...

Page 57: ...4 MAINTENANCE 49 1327 e GV3000 SE 4 9 Fig 4 2c Arrangement of the replacement parts for GV3000 SE type AC180 to 240 and DC240 Position numbers are shown in tables 4 5 to 4 8 4 2 26...

Page 58: ...5 24 CDB K1 K2 T4 KEY PAD 20 F3 F5 23 8 10 21 V4 V6 V1 V3 F10 F13 8 C1 C20 16 13 9 T4 R1 R2 V11 V13 5 4 1 2 SNV SNV GVD PIP F6 F8 22 17 18 T5 12 T1 T2 19 FPS 145 147 26 Fig 4 2d Arrangement of the rep...

Page 59: ...190 170 75 45 67 80 4 7 50 1 030 032 LL 40 252 40 02 185 150 190 170 75 60 72 85 6 5 60 1 038 044 LL 62 252 40 03 210 180 240 210 90 52 72 90 7 8 70 1 058 070 LL 85 252 40 04 160 180 240 210 90 52 72...

Page 60: ...2 8d Option installed within inverter enclosure E U AC170 360 RFI filter Table below Mounted on a panel close to the inverter U AC002 032 NEMA RFI filter Appendix B Mounted behind the inverter For mo...

Page 61: ...on location first environment residential or public low voltage supply network second environment industrial supply network and inverter rating different limits are permitted whereas the practical li...

Page 62: ...cable as specified in Figure A 1 three phases and earth conductor green yellow The screen must be solidly connected to the control cabinets earth busbar or to the earthing stud of the inverter with a...

Page 63: ...panel ensuring good conductivity All cable screens entering the cabinet must be connected to the control cabinets ground busbar To ensure that the screen of the individual cable is connected solidly...

Page 64: ...ter option AC Input line reactor AC Input contactor AC Input fuses Terminals for 4 wire AC input cable L1 L2 L3 PE Cabinet protection ground busbar Cable bracket Shield Shielded 4 wire motor cable Shi...

Page 65: ...h built in RFI or HF filters and NEMA Design UL cUL Inverters GV3000U AC002 032 with rear mounted RFI filters must be wired as follows The blind cable glands must be replaced by EMC tested cable gland...

Page 66: ...ds Type 1 2 3 4 Hole Cable entry gland GV3000 mm mm mm mm mm U AC002 009 22 2 22 2 22 2 16 PG 09 U AC012 015 22 2 22 2 22 2 22 2 22 2 U AC023 032 22 2 27 8 27 8 27 8 27 8 E AC024 030 16 29 29 29 29 PG...

Page 67: ...width modulation PWM DC Bus Circuit Precharge time 0 5 s discharge time to 50 V typical 60 s Table B 1 Line Input Current and Branch Circuit Protection Fuses Inverter AC Input Current External Fuse 3...

Page 68: ...us terminals Table B 3 Selection of NEMA Design Inverters GV3000U AC002 032 for Motors 0 37 upto 15 kW TECHNICAL DATA SPECIFICATION NUMBERS TYPE GV3000U INVERTER NOM CURRENT 2 kHz MOTOR NOM POWER at 4...

Page 69: ...ion Code first digit represents Input Voltage 3 or 4 380 460V following digits represent horsepower rating of the inverter Table B 5 Output Current Ratings Based on Fundamental Carrier Frequency for C...

Page 70: ...B NEMA Design Inverters 2 to 32 A B 4 GV3000 SE 49 1327 e Figure B 1 Typical System Block Diagram Type GV3000U AC002 to 032...

Page 71: ...following exceptions Type 002 023 Type 032 Input Power R S T L1 L2 L3 Output Power U V W T1 T2 T3 Ground GND GND Dimensions A C E B D H 110 90 G F Type GV3000U A B C D E F G H Weight AC002 009 222 281...

Page 72: ...ype Part Description Part Number 002 004 006 009 012 015 Regulator Card 810 90 50 1 1 1 1 1 1 Current Feedback Card 756 06 00 756 06 01 756 06 02 1 1 1 1 1 1 Fan Assembly Internal 758 90 11 1 1 1 1 1...

Page 73: ...ard 810 90 50 1 1 Power Board 756 06 04 1 1 Power Supply Card 756 06 05 756 06 06 1 1 Gate Driver Card 756 06 03 1 1 Fan Assembly Internal 758 90 12 1 1 Fan Assembly 758 90 13 2 2 Keypad 604 41 00 1 1...

Page 74: ...51 10 22 217 387 53 362 174 7 180 18 22 2 5 AC012 015 RFB 22 B 839 51 12 22 272 450 53 415 230 7 231 18 22 3 2 AC023 032 RFB 38 839 51 14 38 272 575 94 550 232 7 235 43 5 22 3 2 Figure B 4 Filter Dim...

Page 75: ...03 31 GV3000E AC005 AA DBU RFI 55ET4060 896 05 31 GV3000E AC008 AA DBU RFI 85ET4060 896 06 31 GV3000E AC012 AA DBU RFI 126ET4060 896 07 31 GV3000E AC015 AA DBU RFI 150ET4060 896 08 31 GV3000E AC024 A...

Page 76: ...ot covered by this manual Part Number Catalogue Number US Model Number GV3000U AC241 AA DBT 200V4160 GV3000U AC302 AA DBT 250V4160 GV3000U AC361 AA DBT 300V4160 GV3000U AC414 AA DBT 350V4160 GV3000U A...

Page 77: ......

Page 78: ...ch Flexibilit t und mit der Unterst tzung von zahlreichen autorisierten Partnern Distributoren und Systemintegratoren weltweit Weltweite Hauptverwaltung 1201 South Second Street Milwaukee WI 53204 USA...

Page 79: ...GV3000 SE Regulator Software Version 6 0 Instruction Manual Firmware P N 790 46 00 790 51 60 User Manual 49 1329e 10...

Page 80: ......

Page 81: ...o 5 16 V Hz Regulation Mode 5 1 V Hz Regulation Overview Diagram 5 2 V Hz Regulation Mode Parameters 5 3 Start the Controller at V Hz Regulation Mode 5 12 Start up Check List 5 12 Test Equipment 5 13...

Page 82: ...V Hz Identification Procedure 7 8 To Access the V Hz Identification Procedure Result Code 7 8 Recovering from Fatal Fault Codes 7 9 8 PARAMETER QUICK REFERENCE GUIDE 8 1 to 8 7 General Parameters 8 1...

Page 83: ...0 SE provides high performance regulation of motor speed torque and direction Drive operation is either performed through the front panel keypad from remote devices wired to the controller terminal bl...

Page 84: ...available AutoMax Network Communication Card Network Drop This card allows the GV3000 SE controller to be operated and monitored via the AutoMax network InterBus Profibus DP DeviceNet and ControlNet...

Page 85: ...point out potential trouble areas All three of these forms are enclosed in a box to call attention to them A DANGER alerts a person that high voltage is present which could result in severe bodily in...

Page 86: ...2 2 GV3000 SE 49 1329 e...

Page 87: ...E Password RUNNING REMOTE JOG AUTO FORWARD REVERSE PROGRAM PROGRAM RUN JOG ENTER AUTO MAN Forward Reverse START STOP RESET Type 003 030 039 044 Type 038 043 and 058 360 Fig 3 1 Layout of the Keypad Di...

Page 88: ...ENTER The ENTER key is used to Display a parameter or a selection value in program mode Save a value Move through each monitor display item when in monitor mode PROGRAM Start Exit of PROGRAM mode chan...

Page 89: ...he reverse direction Off The motor direction is not reverse NOTE If the speed reference is zero 0 pressing the FORWARD REVERSE key or toggling the FWD REV input will not alter the state of the FORWARD...

Page 90: ...he next parameter number and so on 9 Press the PROGRAM key to exit the PROGRAM mode The PROGRAM LED goes OFF To View or Change Parameters in the Second Menu List General Parameters P 007 P 099 In orde...

Page 91: ...ions for To View or Change Parameters in Second Menu List LED Password OFF Programming Enabled ON Programming Disabled 2 Access P 051 on the display Displays shows P 051 3 Press ENTER key Displays sho...

Page 92: ...PEED REFERENCE monitor mode The SPEED REFERENCE from the selected control source can be viewed as follows Action Display Notes 1 Enter MONITOR mode 4 Digit Display shows 0 and LED SPEED is lit 2 Press...

Page 93: ...occured Err will be displayed again If only one fault has occurred the fault code will be displayed as the first entry in the log If more than one fault has ocurred the first entry on the display is t...

Page 94: ...3 8 GV3000 SE 49 1329 e...

Page 95: ...re or Operator Interface Module OIM Parameter Description A description of the parameter s function Parameter Range The pre defined parameter value limits or selections Default Setting The factory def...

Page 96: ...peeds 1 3 1 If AutoMax option then drop 1 register 33 If ControlNet option then seconnd word of scheduled data If RMI option then P 000 OP not permitted 3 If AutoMax option then drop 1 register 34 If...

Page 97: ...on if P 000 Control Source Select is set to OP Option Port and P 062 is set to 1 Hold last reference and the drive loses communication with the network the drive will maintain the last frequency comma...

Page 98: ...ds Type Tunable at rest or during operation Refer to P 004 Maximum Speed P 022 Jog Deceleration Time P 025 Stop Mode P 018 Deceleration Time Ramp 2 U 017 Motor Top Speed P 023 MOP Accel Decel Time Des...

Page 99: ...z max 200 Hz Vector 10 RPM Value in Motor Top Speed U 017 in RPM Initial Setting V Hz 50 Vector 1400 Type Tunable at rest or during operation Refer to P 028 Speed Display Scaling H 022 Overfrequency L...

Page 100: ...ercentage of Motor Nameplate Amps H 002 related to Power Unit Output Amps P 095 which is either 100 or 110 depending on P U size Application Limits The ratio of Power Unit Output Amps P 095 to Motor N...

Page 101: ...anged or viewed unless the correct password is entered into P 006 If the password is not entered when you scroll through the parameters at P 006 the list will complete its cycle and return to P 000 On...

Page 102: ...ce Source will limit the selection of P 007 because the P 008 selection may use one or more digital inputs 6 through 8 Selections 8 through 12 apply to vector regulation only An unasserted open or ass...

Page 103: ...rive is done locally through the keypad or through the OIM if connected This could be for troubleshooting purposes or for viewing adjusting parameter values 4 The REM LOC switch is set back to the REM...

Page 104: ...ation Description This parameter selects the source of the terminal strip speed reference The terminal strip speed reference is used when the terminal strip is the selected control source P 000 rE or...

Page 105: ...ce Description This parameter is used to compensate for component tolerance errors or insufficient voltage from the input reference source at the terminal strip Note This parameter is not used if the...

Page 106: ...ven equipment will not cause injury to operating personnel or damage to the driven equipment ensuring that the input wiring has been installed according to EMC Standards to minimize electrical noise F...

Page 107: ...isplay when P 090 Diagnostics Source is set to 10 This is the value against which the stop and start threshold values are compared to determine the appropriate input start stop action P 012 Terminal S...

Page 108: ...r JOG with 0 5 second delay added 2 Output relay is energized to show state of drive running RUN or JOG no delay added 3 Output relay is energized to show state of network communication active 4 Outpu...

Page 109: ...Extended selection for use with RMI option card connected refer to RMI Manual 49 1330 Type Configurable in standby only Refer to P 015 Trim Gain percentage Description This parameter specifies the sou...

Page 110: ...a digital input Acceleration time in which the motor ramps from zero to Motor Top Speed Vector U 017 or Maximum Hz V Hz P 004 after starting When RAMP 2 acceleration time digital input is asserted the...

Page 111: ...n SW version 6 6 any integer value between 2 2 and 50 50 of total accel decel time see Fig 4 5 The linear portion makes up the programmed accel decel time minus 2 times the value of the non linear S p...

Page 112: ...z regulation this parameter specifies the amount of time seconds it takes the motor to ramp from zero speed to Maximum Speed P 004 in jog mode For vector regulation this parameter specifies the amount...

Page 113: ...ring FASTER SLOWER the drive follows the higher time setting The Ramp S Curve rates ramp 1 P 001 P 002 ramp 2 P 017 P 018 are effective when performing a controlled stop or to accelerate after START c...

Page 114: ...e STOP RESET key or giving an external stop command will cause the motor to coast to rest If P 025 1 pressing the STOP RESET key or giving an external stop command will cause the motor to ramp to rest...

Page 115: ...e Configuration Parameter Range 0 Forward or reverse enabled from the selected control source 1 Reverse disabled from the selected control source 2 The state of the forward reverse input is latched wh...

Page 116: ...as 800 liters minute Assume Vector Mode is activated Parameter U 017 is set to 1450 parameter P 004 is set to 1450 1 Set parameter P 028 800 2 Enter the SPEED monitor mode by pressing the PROGRAM key...

Page 117: ...7 0 0 0 P 031 Regulat Analog Input 0 0 1 P 032 0 1 0 P 033 0 1 1 P 034 1 0 0 P 035 1 0 1 P 036 1 1 0 P 037 1 1 1 P 038 Table 4 2 Preset Speed Digital Inputs 0 Open 1 Closed The presets can also be se...

Page 118: ...ed on the Motor Nameplate Amps U 004 For V Hz regulation the drive trips after 60 seconds at 150 of Motor Nameplate Amps H 002 and will display fault code OL The motor overload protection fault level...

Page 119: ...oltage loss Alarm code LIL will flash on the display during a line dip ride through For vector regulation this value is fixed at 500 ms independent from the set value resp indication If DC bus voltage...

Page 120: ...Overcurrent steady state bYC DC Bus charging bypass contactor OCA Overcurrent at acceleration EC Earth current failure OCb Overcurrent at DC braking HIL High line voltage OH Drive Overtemperature HU...

Page 121: ...ily provide the quietest motor operation Setting the carrier frequency above 2 kHz results for some power units in the derating of the maximum output current See instruction manual 49 1327 for the pow...

Page 122: ...s changed after initial programming regardless of whether they are restored to their default values P 049 Country Defaults Parameter Range USA U S A Default Settings EUr European Default Settings JPn...

Page 123: ...sable Parameter Range OFF Enable the AUTO MAN key regardless of control source ON Disable the AUTO MAN key except from the selected control source Initial Setting OFF Type Tunable at rest or during op...

Page 124: ...to reference is a positive value and FORWARD REVERSE command is appropriate to the application before making the transition from AUTO to MANUAL Important If the manual reference is being modified usin...

Page 125: ...se closing the function loss input immediately starts the drive without any change to the start or stop input When this function is enabled the user must ensure that automatic start up of the driven e...

Page 126: ...and the Analog Input Start Stop Feature In V6 06 the analog input can be configured to start and stop the drive Refer to P 009 P 011 P 090 and P 091 if you are using this feature and have configured...

Page 127: ...Front Panel STOP RESET Key OIM CS3000 STOP RESET Key Front panel LOCL OFF Active Active Terminal strip rE OFF Active Active Network option port OP OFF Active Active OIM CS3000 SErL OFF Active Active...

Page 128: ...ion failure if the option port has been selected as the drive control source P 000 OP For Parameter description refer to the appropriate Network Communication Option Board manual InterBus Network Comm...

Page 129: ...tion DeviceNet Network Communication ControlNet Network Communication Remote Meter Interface RMI 49 1333 49 1355 D2 3308 MAN0096 03 D2 3390 49 1330 If a network board is installed the OCL reference co...

Page 130: ...1a 10 Regulator Board Terminal analog input scaled see Regulator Block Diagram Figure 6 1a 11 Torque reference 12 Torque feedback These signals are valid only in vector control P 048 UEC Default Sett...

Page 131: ...Input scaled 10 Regulator Board terminal Analog Input with P 009 applied 11 Analog Input stop threshold 12 Analog Input start threshold 14 Network interface number of messages received from the networ...

Page 132: ...Module Output Amps Parameter Range N A Power Module size dependent Default Setting N A Parameter Type Output read only Refer to P 005 Current Limit Description This parameter displays the maximum outp...

Page 133: ...fer to manual 49 1327 GV3000 Power Units Description This parameter displays the type of power module the drive was configured for at the factory The value is not adjustable by the user It is displaye...

Page 134: ...4 40 GV3000 SE 49 1329 e...

Page 135: ...d by means of power transistor modules The GV3000 Power Units are described in manual 49 1327 with block wiring diagrams presented In the regulator section the control of the transistors required for...

Page 136: ...7 or P 021 Decel P 002 Ramp 1 P 018 Ramp 2 P 022 Jog Outputs P 012 Analog Output P 013 Output Relay IET or RUN P 028 Speed Display Scaling P 029 Elapsed Time Meter P 030 Reset P 095 Power Unit Output...

Page 137: ...e output voltage reaches Motor Nameplate Voltage H 000 Below base frequency the output voltage varies with output frequency according to the V Hz adjustment in parameter H 018 Volts Hertz Curve Mode A...

Page 138: ...es torque boost voltage that is a function of motor resistance Via Identification procedure H 020 the stator resistance is evaluated an IR compensation is provided H 003 0 If the torque boost voltage...

Page 139: ...the long term speed behavior of the motor is greatly improved through the use of this parameter To calculate the value entered for H 004 use the following equation 100 Synch RPM Nameplate RPM Power U...

Page 140: ...Time Description This parameter sets the value of DC current level applied to the motor during DC Braking Braking torque increases with braking voltage With DC Braking enabled H 005 ON the braking tor...

Page 141: ...election P 000 Fig 5 3 Avoidance Frequency Band H 010 H 012 H 014 Avoidance Frequency Midpoint No 1 2 and 3 Parameter Range 0 0 Hz 200 0 Hz Initial Setting 0 0 Hz Type Tuneable at rest or during opera...

Page 142: ...p OFr may occur Recheck Carrier Frequency P 047 actual controller current rating Refer to manual 49 1327 GV3000 Power Unit and motor sizing versus controller size Note that when Forward Reverse Config...

Page 143: ...nsation is automatically performed to achieve constant torque availability at low frequencies For multimotor connection to inverter H 003 Torque Boost Voltage may be set Zero to provide constant torqu...

Page 144: ...Motor Nameplate Volts H 000 Carrier Frequency P 047 and Current Limit P 005 are set correctly The identification procedure should be run after changing the motor arrangement connected to the inverter...

Page 145: ...to 4 x H 001 5 or 210 Hz Drive will use the lesser value Initial Setting 90 0 Hz Refer to P 004 Maximum Speed Type Configurable in standby only Description This parameter provides overspeed protection...

Page 146: ...ith a maximum gauge pressure of 1 bar in order to clean any metallic installation residues from the equipment Check that there is adequate clearance around the controller 6 Check that line voltage and...

Page 147: ...After mode change wait for completion of diagnostics displaying SELF Mode change resets P Parameters Re enter Keypad Program mode P 050 Restore Default may be activated to reset P parameters only P 04...

Page 148: ...F If V Hz Identification has been STARTED display shows I_Ac press the STOP RESET key or activate FUNCTION LOSS What happens if a Fault occurs during V Hz Identification If FUNCTION LOSS or STOP is co...

Page 149: ...Actual deceleration time from maximum speed to zero will be greater then set time 5 Check the direction of rotation of the motor at preselected FORWARD REVERSE direction and reference polarity NOTE F...

Page 150: ...adjustment procedure with parameters H 006 to H 008 Enter in H 006 for DC Braking Start Frequency a value more than two times Slip Frequency Increase with H 007 the current until fault trips by OC OC...

Page 151: ...rformed using an encoder The torque control then provides information for microprocessor system to generate the switching of the IPM s Intelligent transistor Power Modules which in turn generates the...

Page 152: ...h word of scheduled data 2 If AutoMax option then drop 1 register 53 bit 1 If ControlNet option then N10 30 bit 1 0 1 Available in network option read registers U 013 U 012 Kp Ki U 014 U 015 U 019 U 0...

Page 153: ...t drop 1 reg 60 Speed PI high limit Speed PI low limit Option board type None RMI Netw high low high high low low Netw com active Netw speed PI limit enable drop 1 reg 53 bit 2 P 000 OP Iq ref high li...

Page 154: ...ad Lag OCL L L Low Freq U 042 OCL L L Select U 041 Rst Input Speed PI Output torque ref Scaled TS Analog Input 4095 10vdc Init Running OCL enabled d1 r26 b2 OCL feedback 0 0 1 ON OFF Mult K x Spd ref...

Page 155: ...lation is selected the Current Limit P 005 is not applied asserting the START input when JOG is selected will enable the torque regulator not the speed regulator i e P 020 P 021 P 022 are not used the...

Page 156: ...les U 003 Motor Nameplate Base Frequency U 005 Motor Nameplate RPM and U 017 Motor Top Speed determines the motor maximum speed WARNING Do not use a 4096 PPR tachometer with a 2 pole motor Overspeed a...

Page 157: ...hometer with a 2 pole motor Overspeed and motor damage can result Failure to observe this precaution could result in bodily injury Important Verify that the value in U 017 Motor Top Speed is correct i...

Page 158: ...ortant Verify that the value in U 017 Motor Top Speed is correct if U 002 is changed U 004 Motor Nameplate Amps Adjustment Range 0 1 to 999 9 Amps Default Setting Power module size dependent Type Conf...

Page 159: ...meplate values for nominal speed but vector controllers are sensitive to that Therefore check the setting of parameter U 005 as described in point 6 of Basic Controller Checks page 6 25 IMPORTANT U 00...

Page 160: ...zing Current NoLoad Amps Motor Nameplate Amps U 100 004 U 007 Motor Nameplate Volts Parameter Range 180 to 690 Volts Default Setting 380 Parameter Type Configurable at standby only Refer to U 008 Torq...

Page 161: ...or fault stop occurred during Self Tuning Self Tuning operation aborted 3 Motor or encoder direction in reverse Motor must rotate in counter clockwise CCW direction facing motor drive end The encoder...

Page 162: ...16 may improve dynamic performance near base speed U 013 Speed Regulator Integral Gain Adjustment Range 0 02 to 327 67 radians second Default Setting 15 00 radians second Type Tunable at rest or durin...

Page 163: ...007 Beyond the speed specified in this parameter torque will be inversely proportional to speed Increasing this number will maximize the output voltage and therefore maximize the horsepower Lowering t...

Page 164: ...st repeat the self tuning procedure U 018 Line Voltage Parameter Range 300 565 VAC Default Setting 400 VAC Type Configurable in standby only Description Phase to phase nominal line voltage provided to...

Page 165: ...tor Xm Magnetizing To calculate the rotor time constant use the following formula Rotor time constant L R2 with inductance L Lm L2 Lm Xm 2 3 14 U 003 L2 X2 2 3 14 U 003 Fast Flux Up Feature available...

Page 166: ...this feature is enabled and the DC bus voltage drops while the drive is stopped LIL will be displayed This parameter is not related to P 042 Line Dip Ride Through Time U 024 High DC Bus Fault Avoidan...

Page 167: ...n This parameter specifies the gain applied to the speed PI output This is used to generate the current compounding signal that is subtracted from the speed loop reference Refer to the speed loop bloc...

Page 168: ...s based on an estimated speed feedback Estimated speed feedback is based on knowing the slip of the motor which changes with motor temperature This parameter is provided to accommodate various operati...

Page 169: ...Frequency U 043 OCL Lead Lag Ratio U 044 OCL Reference Gain U 045 OCL Proportional Gain U 046 OCL Integral Gain U 047 OCL Trim Range Percentage U 048 OCL Proportional Trim Enable Description This par...

Page 170: ...Lead Lag Low Frequency U 044 OCL Reference Gain U 045 OCL Proportional Gain U 046 OCL Integral Gain U 047 OCL Trim Range Percentage U 048 OCL Proportional Trim Enable Parameter Type Tunable at rest or...

Page 171: ...g Ratio U 044 OCL Reference Gain U 045 OCL Proportional Gain U 047 OCL Trim Range Percentage U 048 OCL Proportional Trim Enable Parameter Type Tunable at rest or during operation Description This para...

Page 172: ...by only Description This parameter enables the gain block on the output of the outer control loop PI block If U 048 ON a gain block scales the outer control loop output proportional to the speed refer...

Page 173: ...of 1 bar in order to clean any metallic installation residues from the equipment Check that there is adequate clearance around the controller 6 Check that line voltage and equipment voltage are prope...

Page 174: ...z or 8 kHz Check all Vector Operation Parameter settings U 000 U 048 as applicable and verify that they are set correctly e g U 000 Torque Reference Source Speed Loop output or Terminal Block Analog I...

Page 175: ...nded and Self Tune is aborted the drive will shut off and coast to stop An error message SF is displayed 2 Once Self Tune is stopped parameter U 008 will be updated to OFF and the drive is taken out o...

Page 176: ...uropean type of motor How to change direction of rotation on drives in Vector mode ATTENTION DC bus capacitors retain hazardous voltages after input power has been disconnected Verify with a voltmeter...

Page 177: ...ct the application load to the motor 3 Turn Power ON 4 Press the controller START key 5 Adjust U 012 Speed Regulator Prop Gain or U 013 Speed Regulator Integral Gain if necessary U 012 is the proporti...

Page 178: ...012 5 Repeat step 1 4 until the speed feedback checked at analog output signal settles to the set speed value with no overshoot Procedure to measure Tm mechanical time constant Tm is the time which i...

Page 179: ...earest ROCKWELL AUTOMATION office and inform about the displayed error code Following successful completion of the self diagnostics the 14 keypad LED s will show selected modes and the digital data di...

Page 180: ...or at V Hz Identification procedure If a fault occurs at V Hz mode after the Identification Request H 020 has been activated either nId Procedure ended with no result or a HId Ident procedure fault wi...

Page 181: ...set correctly Check that analog input source supply 4 mA HIdc High DC bus voltage The DC bus is charged above the trip threshold If U 018 415 DC bus is above 741 VDC If U 018 415 DC bus is above 669 V...

Page 182: ...m the selected control source P 000 Because multiple faults can occur and only the first will be displayed you must access the error log in order to view all of the faults that have occurred Table 7 2...

Page 183: ...ssible Hall Effect current sensor defective replace Ground Fault Check isolation between ground and output terminals Possible leakage current sensor defect replace sens Momentary overload Check for mo...

Page 184: ...005 Check Speed Reg Proportional Gain U 012 and Integral Gain U 013 PUc Missing Power module Identification connector Bad or disconnected cable between Regulator and P S and Interface card PIS Check c...

Page 185: ...turning to vector parameter list 7 Press the key NOTE After checking vector parameter U 009 for the self tuning result code always check the error log for additional fault entries Display shows Err Er...

Page 186: ...h the V Hz parameter list 5 Press the ENTER key Display shows e g 3 the result of procedure Refer to Section 5 for more information on H 019 V Hz Identification procedure result code 6 Press the PROGR...

Page 187: ...s less than 10V Turn off power to the drive Disconnect the pulse tachometer wiring from the control terminal strip Turn power back on and start the drive If the F 3 error does not occur again the prob...

Page 188: ...7 10 GV3000 SE 49 1329 e...

Page 189: ...Q SPD RAMP1 2 12 not used not used TRQ SPD 0 P 008 Terminal Strip Speed Reference Source With P 007 set to 7 0 Analog Reference 1 MOP uses dig input 6 MOP inc inp 7 MOP decrease 2 2 Preset Speeds uses...

Page 190: ...Vector mode with SW version 6 6 1 ON P 020 Jog Speed Reference Values in Hz range P 003 to P 004 on type V Hz Values in RPM range P 003 to P 004 on type Vector 5 0 Hz 150RPM P 021 Jog Ramp Acceleratio...

Page 191: ...eset Time Interval 1 60 sec 8s P 045 Output Phase Loss Enable OFF Disable output phase loss diagnostic ON Enable output phase loss diagnostic ON P 047 1 Carrier Frequency influences Power Unit Output...

Page 192: ...inal strip analog input scaled 11 Torque reference 1 12 Torque feedback 1 0 P 090 Diagnostics Source Selects terminal block or RMI input data displayed in P 091 1 Terminal Block Digital Inputs 4 3 2 1...

Page 193: ...d synchronizes its reference OFF Disable Synchronisation fx max freq F Searching starts at fx forward r Searching starts at fx reverse Fr Searching starts at fx then at fx rF Searching starts at fx th...

Page 194: ...Motor Encoder direction incorrectly in reverse 4 Encoder PPR out of range 5 Magnetizing current out of range 6 Bus Voltage Error 7 Current Limit exceeded N A U 012 Speed Regulator Proportional Gain 0...

Page 195: ...pounding Gain 0 0 1 000 0 0 Current compounding disabled 0 0 U 027 Inertia Compensation Gain 0 0 5 000 0 0 Inertia compounding disabled 0 0 U 028 Losses Compensation Gain 0 0 1 000 0 0 Losses compensa...

Page 196: ...8 8 GV3000 SE 49 1329 e...

Page 197: ......

Page 198: ...ockwell Automation s unique flexible approach to helping customers achieve a competitive advantage is supported by thousands of authorized partners distributors and system integrators around the world...

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