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16 

 

Appendix “C” (continued) 

 

Variations in RS-2 valve mountings to a chiller’s rupture disk. 

 
The 

RuptureSeal

™  is  designed  to  be  installed  directly  into  the  outer  flange  of  the  chiller’s  rupture 

disk, 

WITHOUT  THE  USE  OF  A  45º  or  90º  ELBOW  TURN  BETWEEN  THE  RUPTURE  DISK  AND 

THE RuptureSeal™,

 or any piping extensions.  It is highly recommended that the 

RuptureSeal

™  be 

mounted in one of the “Preferred” ways illustrated below. 
 
However,  if  you  have  a  situation  where  the 

RuptureSeal

™  cannot  be  mounted  in  one  of  the 

“Preferred” arrangements illustrated below, then you can use a straight  extension pipe between the 
rupture  disk  and  the 

RuptureSeal

™,  of 

UP  TO  A  MAXIMUM  OF  FOURTEEN  INCHES  (14”)  IN 

LENGTH

 (see sample illustrations below). 

 
If a typical installation or an installation with a straight pipe extension is not possible, you may have to 
modify the chiller by putting a 45º or 90º elbow 

BEFORE THE RUPTURE DISK

.  The 

RuptureSeal

™  

valve can then be mounted to the outer rupture disk flange to assure that, if there is a rupture, all of 
the  carbon  fragments  of  the  disk  will  be  projected  straight  into  the 

RuptureSeal

™  carbon  fragment 

collection trap.  
 

Chiller

Chiller

Chiller

Chiller

Preferred Installation - 1

Preferred Installation - 2

Alternate - 1 (with 14" pipe extension)

Alternate - 2 (with 14" pipe extension)

 

Caution:

   

DO  NOT  ATTEMPT  TO  MOUNT  THE

 

RuptureSeal™

 

UTILIZING  A  45º  or  90º 

ELBOW TURN AFTER THE RUPUTRE DISK, OR UTILIZING BOTH A 45º or 90º ELBOW 
TURN  AND  A  PIPE  EXTENSION  BETWEEN  THE  CHILLER’S  RUPTURE  DISK  AND  THE

 

RuptureSeal™.   

  In  the  event  of  a  rupture,  this  could  inhibit  the  normal  functioning  of  the 

carbon  fragment  collection  trap  and  thereby  cause  the  v alve  not  to  work  properly.    (See 
illustrations of the two types of prohibited installations on the left below.  

 

Chiller

Chiller

Typical Installation on

chillers using R-123

Alternate - 3

Installation utilizing a  90 degree

 elbow and a 14" pipe extension

after the chiller's rupture disk

(NOT AUTHORIZED)

Installation utilizing a  90

degree elbow turan after
the chiller's rupture disk

(NOT AUTHORIZED)

Chiller

Chiller

Note:  Double check valve
output is piped to line from
valve drain hole to drip leg

Note: Check Valve
mounted in
vertical position

Summary of Contents for RuptureSeal RS-2

Page 1: ...umbers 5 577 389 5 644 930 for Low Pressure Centrifugal Chillers R 11 R 113 R 123 Manufactured in accordance with ASHRAE Guideline 3 1990 Sec 4 6 Flow Tested per ASME Standards Redi Controls Inc Insta...

Page 2: ...as of April 15 1996 This Copy was Printed as of February 4 2005 1994 INDIANAPOLIS SPECIALTY VALVE INC IND PLS IN This product is marketed and sold by Redi Controls Inc under license from Indianapolis...

Page 3: ...tal Mounting Support 9 Double Check Pressure Equalizing Valve 10 Chillers utilizing R 123 special piping instructions 10 Leak Testing Procedure 10 MAINTENANCE 11 Following a Rupture 11 Annual 11 Servi...

Page 4: ...equipment Warnings may appear in this manual or on the equipment Heed all Warnings Cautions are designed to alert you to situations that may result in damage to your equipment Personal safety and the...

Page 5: ...re disks used on low pressure 15 psi or below centrifugal chillers The primary function of the RuptureSeal is to minimize refrigerant loss to the atmosphere in the event of a burst rupture disk The Ru...

Page 6: ...rain hole 24 to Drip Leg 31 A two inch 2 Female NPT Pipe Union 12 see Figure 2 on page 8 Materials for providing supplemental support of valve 3 4 iron pipe Typical Installation One 1 Pre assembled RS...

Page 7: ...e negatively affected Each installation must have such factors taken into consideration For reference see ASHRAE Guidelines relating to piping after a rupture device Warning DO NOT install an RS 2 Rup...

Page 8: ...how much of the existing rupture disk vent piping will have to be removed to accommodate the RuptureSeal Cut out and remove this section of piping 4 It is recommended that you utilize a flexible metal...

Page 9: ...t collection trap inlet 7 Valve body 24 Valve Body water drain hole 16 Calibration locking screws and seal Figure 3 Cutaway View Pressure Gauge and Auxiliary Alarm The pressure gauge 21 between the ru...

Page 10: ...ing Procedure Caution DO NOT use this procedure if chiller is at a pressure lower than 15 Hg Otherwise accidental bursting of the rupture disk could occur by imploding the rupture disk into the chille...

Page 11: ...ews 9 then lift the valve body 7 from the valve neck 32 4 Inspect the valve seat O Ring 1 and the valve body O Ring 2 If there are signs of wear or excessive compression set replace the O Rings Lightl...

Page 12: ...sure the Double Check Pressure Equalizing Valve is pointing straight up toward the sky and is unobstructed regardless of the RS 2 valve s position The Double Check Pressure Equalizing Valve only func...

Page 13: ...aporator The measurement to the immediate right of the evaporator s diameter indicates the Maximum Length of the chiller vessel evaporator that the Model RS 2 RuptureSeal valve can be installed on aft...

Page 14: ...ls are used within 20 feet 6 1 m of a pressure vessel multiply the value of f by 2 5 REFRIGERANT VALUE OF f When used on the lowside of a limited charge cascade system R 170 R 744 R 1150 1 0 0 082 R 1...

Page 15: ...ody rotated 90 degrees Rotate 2 Valve Body rotated 270 degrees Rotate 4 Valve Body rotated 180 degrees Rotate 3 Turning the carbon fragment collection trap chamber 10 and rotating the valve body 7 The...

Page 16: ...f there is a rupture all of the carbon fragments of the disk will be projected straight into the RuptureSeal carbon fragment collection trap Chiller Chiller Chiller Chiller Preferred Installation 1 Pr...

Page 17: ...S DCV1 O Ring type sizes Valve seat O Ring Parker 2 133 V747 75 Valve body O Ring Parker 2 145 N674 70 Collection chamber flange O Ring Parker 2 235 V747 75 All other parts of the valve are internal a...

Page 18: ...ions provided by REDI CONTROLS Failures of equipment due to abuse accident or negligence Damages from or part failures due to equipment not being installed per REDI CONTROLS instructions per applicabl...

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