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REGULATORS

DX

I

   INTEGRATED  FIRST  STAGE

© 2002 Design 2000

OCEANIC

OCEANIC

OCEANIC

OCEANIC

OCEANIC

®

 Product Service Guide

 Product Service Guide

 Product Service Guide

 Product Service Guide

 Product Service Guide

Doc. 12-2205-r01 (01/00)

PG-1

TROUBLE SHOOTING

SYMPTOM

POSSIBLE CAUSE

TREATMENT

* Restricted airflow and

inhalation resistance through
complete system.

* Air leakage detected from

beneath the adjustment cup,
inside the end cap.

* Air leakage detected from

receiver.

* Insufficient intermediate

pressure.

* Excessive intermediate pres-

sure/Intermediate pressure
creeps.

1. Cylinder valve not completely

opened.

2. Cylinder valve requires service.
3. Cone filter(4,13) is contami-

nated.

1. Transmitter o-ring(23, 24) is

damaged or worn.

2. Seating surface inside the

body(28) is damaged.

3. Seating surface on the transmit-

ter(22) is damaged.

1. End cap(32,37) is loose.
2. First stage improperly

adjusted.

3. Ambient spring(33) is weak-

ened or damaged.

4. Seating surface of body(28)

beneath diaphragm is
damaged.

1. First stage improperly adjusted.
2. HP seat(27) is  damaged or worn.
3. HP seat o-ring(25) is  damaged

or worn.

4. Seating surface of HP seat(27),

or transmitter(22), or main body
orifice cone, or body(28) is
damaged.

5. Seat spring(26) is weakened or

damaged.

1. Open valve completely.
2. Connect regulator to a

different cylinder.

3. Replace with new and

perform a complete service.

1. Tighten end cap onto body,

using prescribed torque
value in reassembly proce-
dure.

2. Replace with new.
3. Replace body with new.

1. Replace with new.
2. Replace with new.
3. Replace with new.

1. Tighten end cap onto body,

using prescribed torque value
in reassembly procedure.

2. Readjust according to

procedure specified in final
adjustment procedure.

3. Replace with new.
4. Replace body with new.

1. Readjust according to final

adjustment procedure.

2. Replace with new.
3. Replace with new.
4. Replace with new.
5. Replace with new.

1. End cap(32,37) is loose.
2. Diaphragm(30) is worn or

damaged.

3. Seating surface inside

body(28) is damaged.

Summary of Contents for DX1

Page 1: ...mbient spring 33 is weak ened or damaged 4 Seating surface of body 28 beneath diaphragm is damaged 1 First stage improperly adjusted 2 HP seat 27 is damaged or worn 3 HP seat o ring 25 is damaged or w...

Page 2: ...Securethefirststageinasoft jawedorwellpaddedviseandapply a 3 8 socket drive wrench with a DX Spanner 40 6536 to the Transmitter assembly 22 Turn the Transmitter assembly in a counter clockwise directi...

Page 3: ...34 and spring 33 Inspect the washer 34 for any signs of wear or distortion Discard if found 13 Using a magnifier closely inspect the spring 33 for any signs of corrosion cracks orotherdamage Discardi...

Page 4: ...yokeretainercounter clockwise to remove DO NOT use impact to loosen NOTE It is important that the wrench is properly seated over the entire hex portion of the yoke retainer to prevent any damage to th...

Page 5: ...card if found REASSEMBLY PROCEDURE NOTE Priortoreassembly itisnecessarytoinspectallparts bothnewandthosethatarebeingreused Checktoensurethat o rings are clean and supple and that every part and compo...

Page 6: ...lbs G Install the knob assembly 1 into the yoke 2 1D DIN connector reassembly A Lubricate and install the DIN filter housing o ring 16 into the groove on the end of the DIN filter housing 15 B Insert...

Page 7: ...be strictly avoided 4 Lay the spring pad 31 onto the center of the diaphragm 30 with its flat surface against the diaphragm 30 5 Threadtheendcap 32or37 intothebody 28 turningclockwise by hand until se...

Page 8: ...inuous inward force to overcome spring pressure and engage the threads Continue tightening by hand until secure 14 Secure the first stage body in a soft jawed or well padded vise UsingaCDxSpanneronani...

Page 9: ...ad justingfurther NOTE Ensure that the intermediate pressure holds stable at 142 148PSI and does not creep or fluctuate after the second stagehasbeenpurgedseveraltimes Ifcreepingisdetected refer to th...

Page 10: ...Press Gauge P N 40 9320 1 4 Allen Key for DIN model P N 40 9520 O ring Tool Kit Torques P N 6564 Yoke Retainer 16 to 18 ft lbs P N 4544 DIN Filter Retainer 120 to 140 in lbs P N 6565 DIN Filter Housin...

Page 11: ...ns 17c 6585 Saddle 18c 3462 Plug HP Port 19c 3 904 O ring HP Port Plug 3 904V O ring HP Port Plug Viton Nitrox 20c 3463 Plug LP Port 21c 3 903 O ring LP Port Plug 22c 6586 Assembly Transmitter 23c 2 1...

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