background image

 

 

INSTALLATION (continued) 

 

 1.   

Determine  the  best  mounting  arrangement  for  the 

RuptureSeal

™  in  relation  to 

the chiller’s existing rupture disk, vent piping, and the recommended supplemental 
support.    The  best  arrangement  is  one  that places the 

RuptureSeal

™  as close 

as  possible  to  the  rupture  disk.   The valve body 

(7)

 can be rotated to orient the 

“outlet to vent pipe” 

(8)

 in any horizontal direction by loosening the three (3) valve 

body locking screws 

(9)

 (for illustration, see the first row of Appendix “C” on page 

16).    Once  in  position,  be  sure  to  re-tighten  the  three  (3)  valve  body  locking 
screws 

(9)

 

2   

The 

RuptureSeal

™  “valve”  should  be  mounted  in  the  vertical  position  with  the 

carbon  fragment  collection  trap  chamber 

(10)

 

in  the  horizontal  position  (see 

Figure  1

  - 

Typical  Installation

).    The  RS-2  can  be  mounted  in  other  positions 

(

except upside down

), however, the valve is calibrated for the vertical position and 

it should be mounted in a position other than vertical only if absolutely necessary.  

READ WARNING BELOW

 

Warning:

    YOU  MUST  READ  Appendix  “C”  if  mounting  in  positions  other  than  as 

illustrated in Figure 1. 

 

Warning:

  Regardless of RS-2’s position, the Double Check Pressure Equalizing Valve 

(22) 

MUST be mounted vertically with the filter/vent 

(34) 

pointing up (

é

).  Any position 

other than with the filter/vent end pointing up will create a serious safety hazard.  

 

3.  

Determine how much of the existing rupture disk vent piping will have to be removed to 

accommodate the 

RuptureSeal

™.  Cut out and remove this section of piping. 

 

4.  

It is recommended that you utilize a flexible metal connection 

(33)

 

to make the installation easier.  

You must use a 2” NPT union 

(12)

 

for future servicing. 

 

5.   

The  installer  shall  determine  the  best  way  to  plumb  the  exhaust 

vent line using the hook-up to vent pipe illustration in Figure 2 as 
a guide. 

 

6.   

Apply  thread  sealant  compound  to  threads  on  the  valve’s  2” 

carbon fragment collection trap inlet 

(13)

 and install (see 

Caution

 

below.)  This  should

 

be  screwed  DIRECTLY  into  the  existing 

rupture  disk  flange  whenever  possible.    In  no  event  should  the 
valve  be  installed  with  an  extension  pipe  more  than  14  inches 
from  the  rupture  disk.    (See  Appendix  “C”  on  Page  17  for 
illustrations if extension must be used

.)  IF AN EXTENSION PIPE 

IS  USED,  IT  MUST  BE  STRAIGHT  (  NO  45º  or  90º  ELBOWS)

 

and have a 2” inside diameter.  

[If the valve is not vertical after 

tightening into the rupture disk flange, it may be necessary to 
install  a  2”  pipe  union  between  the  valve  and  the  outer 
rupture disk flange.] 

 

Caution:

    Be  sure  there  is  a  gasket  between  the  carbon  rupture  disk  and  the  outer 

flange.  If there is not, one must be installed. 

Figure 1.

 

Typical Installation

 

(See Appendix “C” for 

other installations)

 

Chiller

 

 

(33) Flexible Metal Connection

 (31) Drip Leg

(38) Capped
Drain Port

(11) Vent Pipe

(8) Outlet to Vent Pipe

(12) 2" NPT Union

(24) Valve
Body water
drain hole

(37) Valve
Body water
drain hole
connection
to Drip
Leg

 

   

Figure 2.

 

   

Hook-up to Vent Pipe

 

Summary of Contents for RuptureSeal RS-2

Page 1: ...umbers 5 577 389 5 644 930 for Low Pressure Centrifugal Chillers R 11 R 113 R 123 Manufactured in accordance with ASHRAE Guideline 3 1990 Sec 4 6 Flow Tested per ASME Standards Redi Controls Inc Insta...

Page 2: ...as of April 15 1996 This Copy was Printed as of February 4 2005 1994 INDIANAPOLIS SPECIALTY VALVE INC IND PLS IN This product is marketed and sold by Redi Controls Inc under license from Indianapolis...

Page 3: ...tal Mounting Support 9 Double Check Pressure Equalizing Valve 10 Chillers utilizing R 123 special piping instructions 10 Leak Testing Procedure 10 MAINTENANCE 11 Following a Rupture 11 Annual 11 Servi...

Page 4: ...equipment Warnings may appear in this manual or on the equipment Heed all Warnings Cautions are designed to alert you to situations that may result in damage to your equipment Personal safety and the...

Page 5: ...re disks used on low pressure 15 psi or below centrifugal chillers The primary function of the RuptureSeal is to minimize refrigerant loss to the atmosphere in the event of a burst rupture disk The Ru...

Page 6: ...rain hole 24 to Drip Leg 31 A two inch 2 Female NPT Pipe Union 12 see Figure 2 on page 8 Materials for providing supplemental support of valve 3 4 iron pipe Typical Installation One 1 Pre assembled RS...

Page 7: ...e negatively affected Each installation must have such factors taken into consideration For reference see ASHRAE Guidelines relating to piping after a rupture device Warning DO NOT install an RS 2 Rup...

Page 8: ...how much of the existing rupture disk vent piping will have to be removed to accommodate the RuptureSeal Cut out and remove this section of piping 4 It is recommended that you utilize a flexible metal...

Page 9: ...t collection trap inlet 7 Valve body 24 Valve Body water drain hole 16 Calibration locking screws and seal Figure 3 Cutaway View Pressure Gauge and Auxiliary Alarm The pressure gauge 21 between the ru...

Page 10: ...ing Procedure Caution DO NOT use this procedure if chiller is at a pressure lower than 15 Hg Otherwise accidental bursting of the rupture disk could occur by imploding the rupture disk into the chille...

Page 11: ...ews 9 then lift the valve body 7 from the valve neck 32 4 Inspect the valve seat O Ring 1 and the valve body O Ring 2 If there are signs of wear or excessive compression set replace the O Rings Lightl...

Page 12: ...sure the Double Check Pressure Equalizing Valve is pointing straight up toward the sky and is unobstructed regardless of the RS 2 valve s position The Double Check Pressure Equalizing Valve only func...

Page 13: ...aporator The measurement to the immediate right of the evaporator s diameter indicates the Maximum Length of the chiller vessel evaporator that the Model RS 2 RuptureSeal valve can be installed on aft...

Page 14: ...ls are used within 20 feet 6 1 m of a pressure vessel multiply the value of f by 2 5 REFRIGERANT VALUE OF f When used on the lowside of a limited charge cascade system R 170 R 744 R 1150 1 0 0 082 R 1...

Page 15: ...ody rotated 90 degrees Rotate 2 Valve Body rotated 270 degrees Rotate 4 Valve Body rotated 180 degrees Rotate 3 Turning the carbon fragment collection trap chamber 10 and rotating the valve body 7 The...

Page 16: ...f there is a rupture all of the carbon fragments of the disk will be projected straight into the RuptureSeal carbon fragment collection trap Chiller Chiller Chiller Chiller Preferred Installation 1 Pr...

Page 17: ...S DCV1 O Ring type sizes Valve seat O Ring Parker 2 133 V747 75 Valve body O Ring Parker 2 145 N674 70 Collection chamber flange O Ring Parker 2 235 V747 75 All other parts of the valve are internal a...

Page 18: ...ions provided by REDI CONTROLS Failures of equipment due to abuse accident or negligence Damages from or part failures due to equipment not being installed per REDI CONTROLS instructions per applicabl...

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