RED LOGIKA 25 Installation Manual Download

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1-WARNINGS AND WARRANTY CONDITIONS

RULES FOR INSTALLATION

The product is a boiler that uses wood pellets.

Below is a list of European regulations regarding the installation of the product:

EN 303-5:2012:

Solid fuel boilers, with manual or automatic loading, nominal thermal power of 500 kW - Terminology, requisites, tests

and marking.

EN 12828

Heating systems design.

Electrical systems with rated voltage not exceeding 1000 V AC and 1500 V DC.

EN 1443

General chimney regulation

EN 1856-1

metal smoke ducts

EN 1856-2

metal smoke extraction channels

EN 1457

chimneys - Interior terracotta / ceramic flues

EN 13384-1

Chimneys - Thermal and dynamic fluid calculation methods - Part 1: Chimneys connected to a single appliance

Below are some applicable regulations for Italy:

UNI 10683:2012

Heat generators fuelled by wood or other solid bio-fuels - Test, installation, control and maintenance (for thermochemical

power at the firebox lower than 35kW)

UNI/TS 11278

general technical regulation for the choice of smoke duct/flue

UNI 10847:2000

Smoke extractor systems for liquid and solid fuelled generators - Maintenance and control - Guidelines and procedures

UNI 8065

water treatment in civil plants.

UNI 9182

Hot and cold (sanitary) air supply and distribution systems.

Installation must be carried out with reference to the diagram of the heating system prepared in accordance with the

standards and local recommendations in force:

In any case, respect:

For the heating appliance

Local requirements concerning the chimney connection.

Local requirements for fire-fighting standards.

For electrical parts -

EN 60335 ‘’Safety of electrical household appliances and similar

Part 1 - General requirements

Part 2 - Special regulations for appliances with gas, gas oil and solid fuel burners with electrical connections.

Summary of Contents for LOGIKA 25

Page 1: ...INSTALLATION GUIDE GB Translation of the original instructions PELLET BOILER LOGIKA 25 35 LOGIKA 25 35 REFILL PART 1 ASSEMBLY ...

Page 2: ...NS 7 3 DRAWINGS AND TECHNICAL CHARACTERISTICS 18 4 UNPACKING 22 5 POSITIONING 26 6 INSTALLATION AND ASSEMBLY OF BOILER 28 7 INSTALLATION AND ASSEMBLY OF TANK 49 8 ASSEMBLY OF BOILER AESTHETICS UNIT 60 9 ASSEMBLY OF TROLLEY 65 10 ASSEMBLY OF AESTHETICS UNIT OF REFILL TANK 67 11 ASSEMBLY OF AESTHETICS UNIT OF MANUAL TANK 73 ...

Page 3: ... The content of this manual is strictly technical and the property of MCZ Group Spa No part of this manual may be translated into other languages adapted or reproduced even in part in other mechanical or electronic forms photocopies recordings or other without the prior written authorisation from MCZ Group Spa The company reserves the right to make changes to the product at any time without prior ...

Page 4: ...iminalliability Any type of tampering or unauthorised replacement with non original spare parts could be hazardous for the operator s safety and relieves the company from any civil and criminal liability Many of the surfaces of the product get very hot door handle glass smoke extraction pipes etc Therefore avoid touching these parts without wearing suitable protective clothing such as heatproof gl...

Page 5: ...e forwarding of the completed certificate of guarantee within 8 days of purchase Furthermore in order for the guarantee to be valid the device must be installed and calibrated by qualified personnel and where necessary the user must be issued with a declaration of conformity and correct functioning of the product We suggest performing the product function test before completing the finer calibrati...

Page 6: ...ric agents natural disasters vandalism electrical discharges fires faults in the electric and or hydraulic system Also excluded from this guarantee are parts subject to normal wear such as seals glass claddings and cast iron grids painted parts handles and electric cables bulbs indicator lights knobs all removable parts from the firebox Chrome variations of painted parts masonry work parts of the ...

Page 7: ...hout authorisation Allpartsmustbereplacedwithoriginalspareparts PRECAUTIONS FOR CORRECT DISPOSAL OF THE PRODUCT IN ACCORDANCE WITH THE EUROPEAN DIRECTIVE 2002 96 EC AND ITS SUBSEQUENT AMENDMENT 2003 108 EC At the end of its working life the product must not be disposed of as urban waste It must be taken to a special differentiated waste collection centre set up by the local authorities or to a ret...

Page 8: ...atorsfuelledbywoodorothersolidbio fuels Test installation controlandmaintenance forthermochemical power at the firebox lower than 35kW UNI TS 11278 general technical regulation for the choice of smoke duct flue UNI 10847 2000 Smoke extractor systems for liquid and solid fuelled generators Maintenance and control Guidelines and procedures UNI 8065 water treatment in civil plants UNI 9182 Hot and co...

Page 9: ...ing whereas that of pellets is 4 9 kW kg To ensure good combustion the pellets must be stored in a dry place and protected from dirt Pellets are usually supplied in 15 kg bags therefore storing them is very convenient Good quality pellets guarantee good combustion thereby decreasing harmful emissions into the atmosphere The poorer the quality of the fuel the more often the internal parts of the br...

Page 10: ...allsorfurniture andwithgoodaircirculation to allow effective ventilation for the appliance The product should be located in an area that allows sufficient space for normal use and maintenance operations The volume of the room should be no less than 15 m3 It is essential that an adequate outdoor air intake is provided that supplies the air for combustion needed for the product to function correctly...

Page 11: ... following requirements Increase the cross section by at least 6 cm2 for each 1 kW 859 64kcal h The minimum cross section of the opening must not however measure less than 100 cm The cross section can be calculated using the following relations S K Q 100 cm2 Where S is in cm2 Q in kW K 6 cm2 kW The opening must be located at the base of an external wall preferably opposite the one with the outlet ...

Page 12: ...Have the efficiency of the flue checked by an authorised technician Theflueorchimneyisvitaltothecorrectfunctioningofaforceddraftsolidfuelheatingappliance giventhatboilerswithhighperformance have cooler fumes with consequently weaker draft and the possible formation of condensation It is therefore essential that the flue meets all construction standards and is always maintained in perfect condition...

Page 13: ... to check on the data tags of the flue in accordance with EN1856 1 EN1443 the safety distances that must be respected in presence of passing combustible materials and the type of insulating material to be used These indications must be followed rigorously to avoid serious harm to personnel and surrounding infrastructure The chimney opening must be in the same room as the appliance or at most in th...

Page 14: ...STANCE 1 50 metres D 0 50 metres ABOVE HIGHEST POINT E 0 80 metres F REFLUX ZONE FIGURE 4 A MIN 2 60 metres B DISTANCE 1 20 metres C DISTANCE 1 20 metres D 0 50 metres ABOVE HIGHEST POINT E 2 10 metres F REFLUX ZONE FIGURE 6 A MIN 2 00 metres B DISTANCE 1 30 metres C DISTANCE 1 30 metres D 0 50 metres ABOVE HIGHEST POINT E 1 50 metres F REFLUX ZONE FIGURE 5 ...

Page 15: ...ons lengths of the chimneys shown in the technical data tables are indications for correct installation Any alternative configurations must be correctly dimensioned in accordance with the general method of calculation of UNI EN13384 1 or other proven efficiency methods Below is a list of some flues available on the market Steel chimney AISI 316 with doublechamberinsulatedwith ceramic fibre or equi...

Page 16: ...is a crucial element for the heating appliance to work properly we recommend a wind proof chimney A see Figure 7 The area of the opening for smoke extraction must be at least double the cross section of the smoke duct flue system and arranged so that smoke extraction is ensured even in strong wind The chimney must prevent rain snow or animals from entering the chimney The height of outflow into th...

Page 17: ... metres Maximum number of accessible 90 bends 3 Horizontal sections minimum incline 3 4 metres Use smoke flues of 100mm diameter and silicon seals or similar seals that can resist the high operating temperatures of the appliance min T200 class P1 The use of flexible metal tubes in fibre cement or aluminium is prohibited For direction changes we always recommend the use of a T joint with an inspect...

Page 18: ...lar the minimum safety distances from combustible materials The previous rules also apply for holes made in walls 2 Old flue minimum tube Ø150mm with the inclusion of an external access door for chimney cleaning 3 External flue made of insulated stainless steel tubes i e with double walls minimum Ø150mm all securely mounted to the wall With wind proof chimney See fig 7 type A 4 Ducting system usin...

Page 19: ...STALLERMUSTfirstsetuptherelativewall fitting diameter 13 cm minimum and insulate the pipe of the product passes with appropriate insulating material 1 3 5 cm thick with minimum heat conductivity of 0 07W m K The same minimum distance must be applied if the pipe of the product must pass through vertical or horizontal sections near the thermolabile wall It is recommended to use an insulated double w...

Page 20: ...815 1950 MIN 1700 1 0 0 1200 650 100 30 1060 18 3 DRAWINGS ANDTECHNICAL CHARACTERISTICS DRAWINGS AND CHARACTERISTICS DIMENSIONS OF LOGIKA 25 35 HYDRO dimensions in mm N B The 90 bend is not provided with the boiler ...

Page 21: ... 0 0 900 650 100 30 1100 19 3 DRAWINGS ANDTECHNICAL CHARACTERISTICS Technical Dept All rights reserved Reproduction is prohibited DIMENSIONS OF LOGIKA 25 35 REFILL HYDRO dimensions in mm N B The 90 bend is not provided with the boiler ...

Page 22: ...ommended draught at Min power 0 05 mbar 5 Pa 0 05 mbar 5 Pa Smoke mass 16 4 g sec 21 0 g sec Tank capacity 210 litres manual feed tank 210 litres manual feed tank Type of pellet fuel Pellet diameter 6 8 mm and size 5 30 mm Pellet diameter 6 8 mm and size 5 30 mm Pellet hourly consumption Min 1 5 kg h Max 5 3 kg h Min 1 5 kg h Max 7 kg h Autonomy At min 100 h At max 29 h At min 100 h At max 22 h He...

Page 23: ...n is prohibited Residual head Werecommendinparticulartocheckthedatatagsoftheflueforthesafetydistancesthatmustberespectedinpresence of combustible materials and the type of insulating material to be used These indications must be followed rigorously to avoid serious harm to personnel and surrounding infrastructure A ResidualHead mbar B Load l h ...

Page 24: ...isposal measures are required After removing all the packaging check that the boiler is complete and not damaged If in doubt contact the retailer PACKAGING OFTHE LOGIKA 25 35 BOILER The Logika boiler is delivered in three different packages and with additional packages for accessories depending on the model A structure of the boiler 1 pack B tank 1 pack C casing of the boiler tank 1 pack Easyclean...

Page 25: ...ve the two front and back brackets removing the two screws between each bracket and the boiler and the two screws that fasten the bracket to the pallet Remove the rear bracket undoing the screws j and taking off panel k to access the area more easily Put the panel k back in place when you have done FIGURE1 STRUCTUREOFLOGIKA25 35BOILER REMOVALSCREWSOFPACKAGE FRONTVIEW REARVIEW ...

Page 26: ...PLETE RH PANEL 6 COMPLETE LEFT HAND DOOR 2 COMPLETE LEFT HAND PANEL 5 COMPLETE BOTTOM RIGHT HAND DOOR 3 COMPLETE LEFT HAND DOOR 4 COMPLETETOP DOOR COVER 7 MANUALTANK AESTHETICS UNIT COMPLETE RIGHT HAND PANEL 12 COMPLETE LEFT HAND PANEL 11 COMPLETE LEFT HAND DOOR 9 COMPLETE RIGHT HAND DOOR 8 BOTTOM REAR PROTECTION 14 FRONT PANEL 10 MANUAL LEVER FOR CLEANINGTURBOLATORS FIGURE2 LOGIKA25 35BOILERMANUA...

Page 27: ...ASYCLEAN ASH OUTLET KIT ASH DOOR SUPPORT 2 X PIECES see piece a page 34 MICROSWITCH SUPPORT BRACKET 1 X PIECE see piece page 35 CENTRAL DOOR SUPPORT 1 X PIECE see piece b page 34 LOCK CONNECTION 2 X PIECES see piece y page 34 AUGER ASSEMBLY KIT 2 X PIECES see page 27 ASHTRAY ASSEMBLY 2 X PIECES see piece c page 34 TROLLEY DRAWER ASSEMBLY 1 X PIECE see page 63 BOLTS AND SCREWS KIT ...

Page 28: ...ation the minimum clearance in front of the product for the purpose of cleaning maintenance etc must be 1000 mm the minimum permissible distance between the back of the product and a wall must be 400 mm theminimumdistancebetweenthetopoftheproductandtheceilingmustbe600mmtoensureeasyaccesstotheheatexchanger for the purpose of cleaning and maintenance e g for removing ash the minimum clearance betwee...

Page 29: ...TMENT In the lower part of the boiler and the tank near the wheels there are adjustable feet mounted in the tank there are no wheels It is possible to unscrew the foot with a spanner to stabilise the structure 1 TURNTHEFEETCLOCKWISETOLOWERTHEPRODUCT 2 TURNTHEFEETANTI CLOCKWISETORAISETHEPRODUCT ...

Page 30: ...ors automatic ash outlet d Assembly of the right hand side of the boiler e Definitive installation with reference to the diagram showing the minimum requirements f Assemble probe pipe 0 100 at boiler outlet g Assemble the lambda probe and connect it to the boiler connector h Connect the pressure gauge pipe to the pressure outlet a Positioning on the ground lifting or slide After unpacking the stru...

Page 31: ...rews at pos x in the figure aligning it with the wheels of the boiler The slide can be fastened onto the pallet with the screws removed from the brackets that previously held the boiler on the pallet ATTENTION Thesupportsurfaceoftheslidemustbemadeofcementoratleastbeofanequivalentconsistency b Put the boiler in the installation area and position it in accordance with the definitive measurements rec...

Page 32: ...dditional kits automatic turbolators and or automatic ash outlet Certain parts have to be removed in order to install the automatic ash cleaning kit Remove from the boiler structure unit Ash drawer A and B Doors C and D unit F unit E Remove from the boiler casing unit Doors 3 and 4 ...

Page 33: ...ghts reserved Reproduction is prohibited Remove both the augers K from the package containing the automatic ash cleaning kit At this point remove screw h spanner 10 and remove carrier g Attention Theaugerisnownolongersecured Tomoveit holditatthefrontwithonehandtoavoiddroppingit ...

Page 34: ...32 k j z 32 6 INSTALLATION AND ASSEMBLY OF BOILER Undo the screws j to remove panel k at the back of the boiler Remove the two caps z using a 25 mm spanner or adjustable pliers ...

Page 35: ...echnical Dept All rights reserved Reproduction is prohibited Insert the K auger units one at a time making sure the shaft of the auger does not slide out at the front The two j gasketsare to be re inserted in the G opening after assembling the c doors see page 34 ...

Page 36: ...he auger all the way into the structure of the boiler see figure 1 in order to prevent the shaft of the auger from comingoutoftheholeattheback Next securetheshaftbyre insertingthecarrier g andthescrew h whichwereremovedbeforethe auger was inserted in the structure of the boiler ...

Page 37: ...MBLY OF BOILER Technical Dept All rights reserved Reproduction is prohibited Turn the auger by hand to move the screw h to a 90 degree angle to the vertical Repeat this operation with the other auger FIG 1 APPROX 10MM CORRECTPOSITIONINGOFTHEFEEDSCREW ...

Page 38: ...omturningonempty Connect an electrical cable with 6 3x0 8 female faston terminals and faston covers to the geared motor Connect the other end of the cable with Suko plug to the mains socket The flat side of the shaft of the geared motor should be perpendicular with the screw h pos 2 of the carrier Next after disconnecting the cable from the geared motor insert the shaft in the protruding part of t...

Page 39: ...e accessories kit there is also a cable for connecting the geared motors m It is necessary to insert the terminal in the remote board t and the fastons in the geared motor m Caution While the terminal for the remote board t has a set position the two cables that lead to the geared motor can be connectedeitherleftorright ...

Page 40: ...boiler with the screws provided in the kit using the top and bottom holes spanner 17 Take the central support b and fitting y and fasten these onto the structure of the boiler After assembling all the brackets take the doors c put them on the protruding bolts of the auger and fasten them back on the brackets applying slight pressure towards the boiler in order to counteract the resistance of the g...

Page 41: ...le from the left side of the boiler through the hole in the box s and connect it to the microswitch Screw the column h onto the right hand hole of the LH door Assemble the micro switch and fasten it on with washer and nut It must be parallel with the structure of the boiler NOTE This operation can be done when the left hand side has already been assembled If the kit is not available leave the cabl...

Page 42: ...hown The microswitch is now connected 1 Remove the bridge 2 Insert the cable from side f Take the two columns from the trolley package Insert the seat at the base of the column with the screw of the boiler At the top fasten the column onto the structure with the screw provided ATTENTION Thisoperationcanbedonewhenboththesidesoftheboilerareavailable ...

Page 43: ...pt All rights reserved Reproduction is prohibited When the additional kit for automatic tubulators is also present The operations to be done are Remove the protection z detail G from the left hand side of the boiler undoing the 4 screws x Knock out the pre perforated panel A ...

Page 44: ... to the end of the scale 2 Slackenthescrew a andturnthepieceanti clockwiseasshowninthedrawinguntilthelimitswitchis25mmabovetheactuatorand then re close the screw 3 Slacken also the two bolts b to facilitate subsequent insertion of the pin of the boiler Turn the pin protruding from the boiler using a hand or adjustable pliers Insert the actuator as far as possible on the bracket k taking care with ...

Page 45: ...ttom part of the boiler Take the three red white and black wires and connect them to the terminal with reference to the colours of the other three wires already in place Remove modular support c from the back of the boiler lift and slide out point 1 in the figure Take the feeder and screws out of the turbolator kit Fasten the feeder d on support c without forcing the screws point 2 in the figure I...

Page 46: ...C blue wire to neutral N D brown wire to L Reassemble everything in position putting the support back in its seat inserting it and pushing it downwards Refasten the protection z Remove the handle for manual cleaning of the turbolators slackening the screw with a Phillips screwdriver Put the rubber cap provided in the automatic turbolator kit in the hole in the place of the handle ...

Page 47: ...d d assembly of the right hand side of the boiler OBLIGATORY before connecting the boiler to the tank Take hold of the right hand side Z and put it up against the boiler The side to be used is easily recognisable because it has a hole in the middle At the bottom fit the holes in the side on the pins p of the boiler ...

Page 48: ... back of the boiler Fasten the panel at the top with the two screws provided Assemble the two rubbers k in the pack of bolts and screws on the manual refill tank e definitive installation with reference to the diagram showing the minimum requirements Refer to the minimum clearances for the choice of model in the boiler installation diagrams ...

Page 49: ...he probe on the probe as follows slide the plastic hood p off the probe s screw the probe s onto the thread f on the pipe T Checkthatthegasket g isontheintakeofpipe T Ifthisisnotpresent youneedtorequestit Pipe T shouldnotbeassembled without the gasket ATTENTION Fastenonthelambdaprobewithcare Next insert the probe pipe on the smoke outlet pipe of the boiler as shown in the figure T Pipediameter100 ...

Page 50: ... probe and connect it to the boiler connector Connect the piston pin of the probe on the connector at the top of the boiler h connect the pressure gauge pipe to the pressure outlet Connect the transparent pipe from the top part of the boiler to the pressure connector ...

Page 51: ...nection between tank and boiler i hydraulic connection between tank and water mains supply return sanitary filling l hydraulic feed of boiler and check for leaks k assembly of aesthetics unit of boiler m assembly of trolley drawer if easyclean kit is present n assembly of aesthetic unit of tank o hydraulic connection between the tank and water mains a Positioning on the ground lifting or slide Ope...

Page 52: ...ust lift the tank and place it on the ground REFILLTANK MANUALTANK Same procedure as for the Refill tank b Put the choice of tank Refill or manual in the installation area and with reference to the definitive measurements recommended above see page 22 REFILLTANK MANUALTANK ...

Page 53: ...ore connecting the tank to the boiler Take the left side S and put it next to the tank The side to be used is easily recognisable because it has two holes in the middle At the base of the panel are two holes x to be put on the references y at the base of the structure of the tank Fasten the panel at the top with the two screws provided position v ASSEMBLYOFSIDEPANEL REFILLTANK ...

Page 54: ...52 y x S v 52 7 INSTALLATION AND ASSEMBLY OFTANK Install the hydraulic kit accessory Follow the instructions in the circulator kit for installation ASSEMBLYOFSIDEPANEL MANUALTANK ...

Page 55: ...on of the tank to the boiler After installing the circulator kit simply remove the two flexible pipes in the pellet tank and connect them to the two pipes in the boiler Remove the flexible pipes Find the gasket k provided Identify the flexible pipe with red marking u and connect it to the relative one of the boiler using gasket k ...

Page 56: ...STALLATION AND ASSEMBLY OFTANK e mechanical connection between tank and boiler Put the tank and boiler in their definitive position Next connect the tank to the boiler with the four screws x already mounted on the boiler ...

Page 57: ...ed Reproduction is prohibited f insertion of spark plug Locate the spark plug loosely fitted in the tank and insert it fully and fasten it in place with the screw provided as shown in the figure DETAILOFFASTENINGOFSPARKPLUG MANUALTANK DETAILOFFASTENINGOFSPARKPLUG REFILLTANK ...

Page 58: ...l and hydraulic installation Connectthecableofthecontrolpanel n totheprintedcircuitboardpos o andthe capillaryof the pressure gauge m tothe hydraulic kit Attention It is not possible to assemble the instrument panel P until the sides of the tank have been assembled Put it down on the ground for time being CENTRALPANELWITHCONTROLPANELANDPRESSUREGAUGE manualtank ELECTRICALCONNECTIONOFCONTROLPANEL ma...

Page 59: ...ical Dept All rights reserved Reproduction is prohibited Refill tank Connection of control panel POSITIONFORELECTRICALCONNECTIONOFCONTROLPANEL refilltank ELECTRICALCONNECTIONOFCONTROLPANEL refilltank CENTRALPANELWITHCONTROLPANELANDPRESSUREGAUGE refill tank ...

Page 60: ...raulic unit accessory kit b Screw theT fitting to the hydraulic unit accessory kit Manual tank Refill tank CONNECTIONOFPRESSUREGAUGETOHYDRAULICKIT manualtank CONNECTIONOFPRESSUREGAUGETOHYDRAULIC KIT refilltank C PRESSUREGAUGECAPILLARY R FITTINGMOUNTEDONTHEHYDRAULICUNIT ACCESSORY KIT T FITTINGMOUNTEDONTHECAPILLARYPRESSUREGAUGE ...

Page 61: ...ston pins of the boiler The connection of the piston pin on the boiler is recognisably different see image below It is necessary to put the piston pin in the socket and to turn the locking ring clockwise until it is stops The connections are not the same and cannot therefore be inverted Do not apply unnecessary force PINCABLESFROMTANKTOBECONNECTEDTO BOILER PISTONPIN PISTONPINCONNECTORATBACKOFBOILE...

Page 62: ...ILITY OF SPECIALISED HYDRAULICTECHNICIAN l hydraulic supply to boiler and checking for leaks RESPONSIBILITY OF SPECIALISED HYDRAULICTECHNICIAN k assembly of aesthetics unit of boiler After completing steps i and l assemble the aesthetics unit of the boiler For convenience the panels are identified with the numbers in the picture BOILERAESTHETICSUNIT ...

Page 63: ...o inthesideonthepins p of the boiler At the top of the panel instead insert the two flaps h in the gaps detail t and fasten them on with the two screws When installing the side of the boiler make sure the pin on side x engages in slot f at the back of the boiler NOTE If the accessory kit automatic ash outlet is not present leave the cable for connecting the micro switch in the panel ASSEMBLYOFLEFT...

Page 64: ...LY OF BOILER AESTHETICS UNIT After fastening the left panel on the boiler locate the top cover 7 and feed the pins s above the two side panels of the boiler into the fittings v at the base of cover 7 ASSEMBLYOFTOPCOVEROFBOILER ...

Page 65: ...hispoint locatethetwotopdoors 1 and 2 andfastenthemontotheboiler Doors 1 and 2 arealreadyfittedwithhinges Fasten the two hinges z onto the structure of the boiler using the holes g and screws provided in the package of the manual refill tank ASSEMBLYOFTOPDOORSOFBOILER Tools Screwerwithcrossinsert a orPhillipsscrewdriver b ...

Page 66: ...asyclean kit is not available repeat this procedure for the two bottom doors 3 and 4 In this case too doors 3 and 4 are already fitted with hinges Fasten the two hinges n onto the structure of the boiler at the point of the holes m ASSEMBLYOFBOTTOMDOOROFBOILER ...

Page 67: ...esent assemble the trolley drawer Complete the assembly of the automatic ash outlet kit by inserting the trolley To facilitate the operation at least for the first few times remove the door z FIGURE A of the trolley to permit better visibility Adjust the foot p of the trolley to tilt it very slightly FIGURE B FIGUREB FIGUREA ...

Page 68: ... the two protruding augers FIGURE 2 Use one hand to lift handle i and another to push the trolley towards the boiler Lower handle i to secure the trolley onto the structure CHECK The auger intake should protrude about 13 mm further out than the intake of the trolley FIGURE 3 Re assemble the top door z of the trolley n assembly of aesthetic unit of tank FIGURE1 FIGURE2 FIGURE3 ...

Page 69: ...67 10 ASSEMBLY OF AESTHETICS UNIT OF REFILLTANK Technical Dept All rights reserved Reproduction is prohibited Refill tank For convenience the panels are identified with the numbers in the picture REFILLTANKAESTHETICSUNIT ...

Page 70: ... 68 10 ASSEMBLY OF AESTHETICS UNIT OF REFILLTANK Locate the right side panel 11 and insert the holes y at the base of the panel on the pins k on the structure of the tank ASSEMBLYOFRIGHT HANDSIDEPANEL REFILLTANK ...

Page 71: ...linstrumentpanel E withcontrolpanelandpressuregaugehasalreadybeenconnectedtothehydraulickitandprintedcircuit board see dedicated pages Once the right panel has been mounted it can be assembled on the structure of the tank by engaging parts g in holes f HOWTO INSERT INSTRUMENT PANEL E ASSEMBLYOFCENTRALPANEL REFILLTANK A INSERT B PUSHDOWN ...

Page 72: ...HETICS UNIT OF REFILLTANK The top panel 9 has the same fastening system as central panel E Insert the hooks g in the holes f on the structure of the tank Use screw y provided to secure the top of the panel 9 ASSEMBLYOFTOPPANEL REFILLTANK ...

Page 73: ...reserved Reproduction is prohibited The bottom door A is already fitted with hinges detail t to be fastened onto the structure of the tank using the holes present detail u and the screws provided IMPORTANT Door 8 should be positioned with the lock s to the right ASSEMBLYOFDOOR REFILLTANK ...

Page 74: ...ANK Inordertofastencover 12 alreadyfittedwithhinges detail t itisnecessarytofastenitfirsttotheholes u inthestructureofthetank with the screws provided then engage the ring on piston x on pin z Repeat this procedure for the second piston ASSEMBLYOFDOOR REFILLTANK ...

Page 75: ...10 73 11 ASSEMBLY OF AESTHETICS UNIT OF MANUALTANK Technical Dept All rights reserved Reproduction is prohibited MANUALTANK For convenience the panels are identified with the numbers in the picture MANUALTANKAESTHETICSUNIT ...

Page 76: ...cture of the tank Thecentralinstrumentpanel p withcontrolpanelandpressuregaugehasalreadybeenconnectedtothehydraulickitandprintedcircuit board see dedicated pages After assembling also the right panel with holes s it is possible to install it on the structure of the tank by engaging the parts t ASSEMBLYOFRIGHT HANDSIDEPANEL MANUALTANK ASSEMBLYOFCENTRALPANEL MANUALTANK ...

Page 77: ...n the structure of the tank Use screw y provided to secure the top of the panel 10 At this point locate the two bottom doors 8 and 9 and fasten them onto the structure of the tank Doors 8 and 9 are already fitted with hinges Fasten the two hinges t onto the structure of the tank at the point of the holes u Doors 8 and 9 should be assembled with the ground part on the outside ASSEMBLYOFTOPPANEL MAN...

Page 78: ...ail t attach it first to the holes detail u on the structure of the tank with the screws provided and then engage the ring of the piston x on pin z Repeat the procedure for the second piston o hydraulic connection between the tank and water mains RESPONSIBILITY OF A SPECIALIST TECHNICIAN See part 2 It is advisable to connect the tank and system with flexible pipes ASSEMBLYOFCOVER MANUALTANK ASSEMB...

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