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   ReChargX

 RX411

 

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V1.00 - 2016.05.03

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ReChargX™ RX411 Instructions

For refilling the Dell 593-BBKC (CVXGF/2RMPM) and 

593-BBKD (P7RMX/PVTHG) toner cartridges

Dell 593-BBKC & 593-BBKD toner cartridge

ReChargX™ RX411 premium print toner refill kit

Tools needed to properly refill your cartridge using the 

ReChargX™ RX411 toner refill kit.

ReChargX™ RX411 Instructions: Overview

The Dell 593-BBKC (CVXGF/2RMPM) and 593-

BBKD (P7RMX/PVTHG) are the cartridges frequently 

found in the following Dell printer models (and all 

other machines using the same “engine”):

               E310dw 

E514dw

               E515dn 

E515dw

The Dell 593-BBKC (CVXGF/2RMPM) Standard-

Yield and 593-BBKD (P7RMX/PVTHG) High-Yield 

cartridges are easy to refill using our ReChargX™ 

RX411 premium print toner refill kit.

Included in the ReChargX™

  

RX411 Kit

•  ReChargX™ RX411 instructions

•  ReChargX™ RX411 premium print toner

•  ReChargX™ RX411 reset gear & spring

•  ReChargX™ RX411 toner hopper plug

•  Residual toner bag

•  Reminder labels (2)

•  Toner bottle funnel spout

•  “Toner grabber” cloth

• 

Work surface protector/newsprint

Required Tools

The toner refill process requires the use of the 

following tools (which, if you need them, are available 

in our 

ReChargX™ Brother tool kit

):

•  Small phillips-head screwdriver

• 

Small flat-blade screwdriver

Summary of Contents for RX411

Page 1: ... CVXGF 2RMPM and 593 BBKD P7RMX PVTHG are the cartridges frequently found in the following Dell printer models and all other machines using the same engine E310dw E514dw E515dn E515dw The Dell 593 BBKC CVXGF 2RMPM Standard Yield and 593 BBKD P7RMX PVTHG High Yield cartridges are easy to refill using our ReChargX RX411 premium print toner refill kit Included in the ReChargX RX411 Kit ReChargX RX411...

Page 2: ...attached Position the assembly on your work surface so the handle on the front of the toner cartridge A is facing you and the green or blue tab B is on the left hand side Figure 2 Step 3 Separate the toner cartridge from the drum unit assembly Press and hold down the green or blue tab A located on the left hand side of the unit while lifting up on the handle of the front of the toner cartridge wit...

Page 3: ...r again being careful not to touch the roller with your fingers and tape the other edge of the paper to the bottom of the cartridge Figure 5 2 Step 6 Remove the cartridge end cap Position the cartridge on your work surface so the black plastic end cap which covers the internal gears of the cartridge is facing upward and the handle of the cartridge is on the right hand side Figure 6 1 You now have ...

Page 4: ...tridge would still appear to the printer as being empty resulting in a false toner low or toner empty message Although the starter standard yield and high yield toner cartridges are fundamentally the same each requires a slightly different process to reset the page counting mechanism Skip forward to the appropriate page for the reset procedures specific to your cartridge If you are working on a st...

Page 5: ... will be removing to be replaced with the new components which came with the RX411 toner refill kit to convert your cartridge into a high yield cartridge are the drive gear A actuator gear B and toner hopper plug C Step 7a Remove the drive gear To prepare for the resetting of the starter toner cartridge and its conversion into the equivalent of the high yield cartridge we start by removing the dri...

Page 6: ...ponents Figure 8 1 shows the gear end of the standard yield toner cartridge with the end cap removed The components you will be removing to be replaced with the new components which came with the RX411 toner refill kit to convert your cartridge into a high yield cartridge are the drive gear A actuator gear B reset gear C reset spring D and toner hopper plug E which is located under the reset gear ...

Page 7: ... B E Step 8c Remove the drive gear With the reset gear removed we will now remove the drive gear A from the gear train Before Figure 8 3 After Figure 8 4 Step 8d Remove the actuator gear With the drive gear removed we will now remove the actuator gear B from its post Before Figure 8 4 After Figure 8 5 Step 8e Remove the toner hopper plug With the drive reset and actuator gears out of the way we no...

Page 8: ...r Preparing the high yield cartridge for refilling and resetting A B C D Remove the components Figure 9 1 shows the gear end of the high yield toner cartridge with the end cap removed The parts you will be working with are the drive gear A actuator gear B reset gear C reset spring D and toner hopper plug E which is located under the reset gear and not visible in this view Step 9a Remove the reset ...

Page 9: ... Remove the drive gear With the reset gear out of the way we will now remove the drive gear A from the cartridge gear train Before Figure 9 3 After Figure 9 4 Step 9d Remove the actuator gear With the drive gear removed we will now remove the actuator gear B Before Figure 9 4 After Figure 9 5 Step 9e Remove the toner hopper plug With the reset spring and the reset drive and actuator gears out of t...

Page 10: ...toner that remains in the hopper Failure to remove the remaining toner will result in splotching smudging hazing and other print defects Note This step does not need to be performed on subsequent refills when fresh ReChargX toner is being added to the existing ReChargX toner Insert the toner hopper opening end of the cartridge into the plastic zip top bag which is included in the ReChargX RX411 to...

Page 11: ...toner hopper Pour the toner slowly RESIST ALL TEMPTATION TO SQUEEZE THE BOTTLE to increase the flow of toner The likelihood of toner escaping under pressure greatly increases when the bottle is squeezed while filling the cartridge If the toner stops flowing return the bottle to the upright position and restart the filling process Fill the cartridge until the hopper appears to be full Any toner rem...

Page 12: ...ement toner hopper plug to seal properly the area around the toner hopper opening must be cleaned with the toner grabber cloth before the plug is inserted Figure 13 Step 14 Insert the toner hopper plug Now that the area around the toner hopper opening is clean place the replacement plug E over the hopper hole Figure 14 1 Press firmly on the plug to ensure the plug is seated firmly in the hopper ho...

Page 13: ...toner low or out message Use your fingers to turn the actuator gear B in a clockwise motion 2 3 times so the middle opening attached to the post appears as a D when facing toward you Figure 15 Step 16 Install the drive gear With the actuator gear in place we will now install the drive gear A into the gear train Figure 16 Step 17 Install the reset gear With the drive gear in place we will now insta...

Page 14: ...rtridge verify your cartridge looks the same as Figure 19 Step 19 Secure the end cap to the cartridge Now that you have verified the gears and springs have been added to the cartridge and are in proper orientation lower the end cap over the gear train and secure it in place with the two small phillips head screws highlighted by the arrows Figure 20 Step 20 Remove the protective paper In the final ...

Page 15: ... whopping 51 04 in your pocket for only a few minutes work End of ReChargX RX411 Instructions TonerRefillKits com technical support and customer 100 satisfaction pledge Our number one goal is to earn your long term business If you are not 100 satisfied with every aspect of your interaction with our company our web site ordering process delivery process refilling process instructions tools componen...

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