RBCBioscience MagCore HF16 Plus Training Manual Download Page 4

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INDEX

Safety Precautions

…………………………………………………………………………………………………… 1

Specification

…………………………………………………………………………………………………… 2

Accessories

…………………………………………………………………………………………………… 5

Installation

…………………………………………………………………………………………………… 6

Before Install…………………………………………………………………………………………………… 6

IQ/OQ/PQ Documents

…………………………………………………………………………………………………… 7

IQ Documents…………………………………………………………………………………………………… 7

OQ Documents…………………………………………………………………………………………………… 8

PQ Documents…………………………………………………………………………………………………… 9

System Overview

…………………………………………………………………………………………………… 10

Modulen Position Description

…………………………………………………………………………………………………… 11

Unpacking/Prepare Unpacking Tools

…………………………………………………………………………………………………… 12

Install MagCore

HF16 Plus/Super

……………………………………………………………………………………………………13

Installation settings and test…………………………………………………………………………………………………… 14

Touch Panel and User Interface

…………………………………………………………………………………………………… 15

Install MagCore® Cuvette…………………………………………………………………………………………………… 16

Install reagent cartridge…………………………………………………………………………………………………… 16

Install Tube, Tip…………………………………………………………………………………………………… 16

Emergent Stop

…………………………………………………………………………………………………… 17

Start Programs…………………………………………………………………………………………………… 18

If the test result of the optic

measurement is over detection

(MagCore

Super Only)

…………………………………………………………………………………………………… 19

Stop…………………………………………………………………………………………………… 21

Enable the barcode function

(MagCore

HF16 Plus Only)…………………………………………………………………………………………………… 21

Barcode scanning and editing

(MagCore HF16 Optional)…………………………………………………………………………………………………… 22

Optic data

(MagCore

Super Only)…………………………………………………………………………………………………… 22

Easy maintenance

…………………………………………………………………………………………………… 23

Replace O-Ring…………………………………………………………………………………………………… 23

Piston Test…………………………………………………………………………………………………… 23

Clean Piercing Needles…………………………………………………………………………………………………… 25

Reject Tip…………………………………………………………………………………………………… 25

Heater Test…………………………………………………………………………………………………… 26

Optic Test…………………………………………………………………………………………………… 26

UV sterilization

…………………………………………………………………………………………………… 27

Alarm History…………………………………………………………………………………………………… 27

System Status

…………………………………………………………………………………………………… 28

Set up the system time…………………………………………………………………………………………………… 28

Update Program

…………………………………………………………………………………………………… 29

Clean the Waste Box…………………………………………………………………………………………………… 29

Replace thermal paper

…………………………………………………………………………………………………… 30

Replace fuse…………………………………………………………………………………………………… 30

Advanced maintenance

…………………………………………………………………………………………………… 31

Disassemble the back service lid…………………………………………………………………………………………………… 33

Disassemble the top service lid…………………………………………………………………………………………………… 34

Axis directions…………………………………………………………………………………………………… 35

Replace the UV lamp…………………………………………………………………………………………………… 36

Replace LED Light…………………………………………………………………………………………………… 37

Summary of Contents for MagCore HF16 Plus

Page 1: ...MagCore Super HF16Plus EngineerInTraining manual ...

Page 2: ...Grounding or Polarization This product may be equipped with a polarized alternating current line plug a plug having one blade wider than the other This plug will fit into the power outlet only one way This is a safety feature If you are unable to insert the plug fully intotheoutlet tryreversingtheplug Iftheplugshouldstillfailtofit contactyourelectricianto replaceyourobsoleteoutlet Donotdefeatthesa...

Page 3: ... 50 60Hz Dimension W760xD710xH770 mm W27 95xD29 92xH30 31 inches NetWeight 76 5kg 168 68LB MagCoreSuper 68 5kg 151LB MagCoreHF16Plus Specification Operating Parameters OperatingEnvironment Applications Applications Applications Whole Blood DNA 200µl 400µl 1 200µl Viral Nucleic Acid DNA RNA 200µl 400µl 1 200µl FFPE Genomic DNA Forensic DNA Plasma and Circulating Cell Free DNA 1 200µl Tissue Genomic...

Page 4: ...test result of the optic measurement is over detection MagCore Super Only 19 Stop 21 Enable the barcode function MagCore HF16 Plus Only 21 Barcode scanning and editing MagCore HF16 Optional 22 Optic data MagCore Super Only 22 Easy maintenance 23 Replace O Ring 23 Piston Test 23 Clean Piercing Needles 25 Reject Tip 25 Heater Test 26 Optic Test 26 UV sterilization 27 Alarm History 27 System Status 2...

Page 5: ... lift motor of the base 56 Replace PCB 57 Replace PLC 58 Replace Power Supply 59 Replace Touch Panel 60 Replace Printer 61 Electrical control and engineering software 62 System 63 Parts 64 Main board configuration 65 Copy the engineering software to the desktop 66 Install the HMI updating software 66 Create an uploading folder 67 Install the driver 68 HMI updating 70 PLC updating 71 Position Teach...

Page 6: ...16 6 5mmO RingsX16 7 EmptyCartridgeX 10 8 SampleTube ElutionTubeX20 9 PipetteTipX20 10 MagCoreCuvetteSet 10pcs X1 11 WasteBoxX1 12 BarcodeScannerX1 MagCore SuperOnly 1 2 3 4 5 7 6 8 9 10 11 12 You can purchase Cat No MSC100 MagCore Cuvette Set X100 from the local distributor MagCore Super Only MagCore HF16 Optional ...

Page 7: ...ce clear Height Keep space clear Cooling Fans 710mm 760mm Depth Width BeforeInstall Installation Please refer to the machine size shown in the above figure to prepare an appropriate position for the machineandreservespaceforthermaldissipation ...

Page 8: ...us defect on casing Check handle No obvious defect on PMMA LOGO surface Check T rack Check Cartridge rack Check door function Function Test Check outlet voltage 110 220V Turn on machine Check 7 inch touch panel Check LED LOGO light Barcode scan function Not for HF16 Plus UV lamp Test Motor Test All Axis Test Reject Tip Test Act smoothly Heater Test RT to 60 C less than 7mins System Time Setup In S...

Page 9: ...Measurement Disable Initial check Perforate motion check Tip taking motion check Piston aspiration check Magnetic separation motion check STOP function check Abort and Reject tip Optic Test Not for HF16 Plus Empty Cuvette Place Empty Cuvette in Slot No 1 The count value in 260nm should 7000 Examination Signature Verification Signature Page 2 of 3 ...

Page 10: ...ing user s requirement The following format is an example of Performance Qualification Sample Kit Spec Result PASS FAIL 400 L Whole Blood MagCore Genomic DNA Whole Blood Kit MGB400 03 Cartridge 102 Total yield 14 g Purity OD260 280 1 8 2 0 Examination Signature Verification Signature Page 3 of 3 ...

Page 11: ...re SuperOnly TouchPanel HMI TopServiceLid BackServiceLid Coolingholes OperationArea BarcodeScanner HF16PlusOptional MainPowerSwitch andPowerOutlet BarcodeScannerPort USBPort Slots Thereare totally16slots number1 16 from leftto right 12345678910111213141516 ...

Page 12: ...11 ModulePositionDescription Liquid handling module Work platform Heating module Optic module Super Only Frame Gantry structure ...

Page 13: ...12 RBCBioscience Unpacking PrepareUnpacking Tools Ifthecargoimpacted White Red Ifthecargoupsidedown Sliver Red 2 PhillipsScrewdriver 1 HexWrench 3mm 3 Scissors ...

Page 14: ...Plus Super ProceedinstallationproceduresafterplacingMagCoreonasolidbench top 1 Usescrewdriverstoloosethescrewsasshowinthepicture 2 Removetheredfixingplates 3 Saveallthematerialsformaintenanceandshipmentinthefuture Super Only ...

Page 15: ...efertoP 23 Step3 Testheater PleaserefertoHeaterTestchapterforthe informationabouttheoperation PlaserefertoP 26 Step4 Testopticmodule MagCore SuperOnly PleaserefertoOpticTestchapterforthe informationabouttheoperation Whentheopticmoduletestisfinished please comparetheresultwiththefactorydocumentto makesurethefunctionofopticmodule PlaserefertoP 82 SystemTimeSetup Month Day Minute Current Time Year Ho...

Page 16: ...themachine Theabove figureshowsthe function listoftheoperation screenandthedescriptionofthe statusicons Start Maintenance Barcode Optics Data Start Maintena nce Barcode Oprics Data Start Barcode Maintenance Optics Executethe extractionprocess Easymaintenance andsystemsetting functions Opticsdatabrowsingand outputfunctions MagCoreSuperonly Barcodescanning editing printing functions MagCoreHF16Plus ...

Page 17: ...vetteisdirectional Itisimpossibletoput itintothewellifthedirectionisnotcorrect 2 Putthe200μlSPtipintotheW4oftheT Rack Pleaseinsertthefrontendofthecartridgeintothespace belowthefixingplateoftheCartridgeRack 1 Putthetipintothecorrespondingwellaccordingtotheleft figure 2 PuttheT Rackonthemachine PleaseinstalltheTipandTube accordingtotheinstructionsof extractionkitusermanual PleaseinserttheCartridgeRa...

Page 18: ...014 01 01 23 59 59 10 75 D2 Lamp OFF Emergency Stop Please read the security information to correctly stop the machine whenanaccidenttakesplace When an emergency situation occurs and the machineisrunning pleasepressthestopbuttonor openthedoorofthemachinetostopthemachine immediately ...

Page 19: ...Ifthereisabarcoderecordfromprevioustest processes thesystemwillaskyouwhetheror nottodeletepreviousbarcoderecord Ifthereis nobarcoderecord thesystemwillnotaskyou MagCoreSuperonly HF16Plusoptional Start Maintenance Barcode Optics Data SelectCartridgeCode Cancel 101 102 202 201 Prev Next 610 ProgramCode DNaseTreatment Yes No Back 201 ProgramCode SelectSampleVolume 200 400 Back 401 ProgramCode SelectE...

Page 20: ...ashDriveandpresstheSavebutton tosavetocurrentmeasureddata After finishingtheabovesteps pleasepressNext Step 10 7 8 9 102 ProgramCode SelectOpticMeasurementFunction Enable Disable Back PressStarttoProcess Back 201 ProgramCode Start N A 200 N A 300 Enable DNase Sample Volume Elution Buffer Elution Volume Optical Measurement ProgramCompleted OK Completed Print Data Review Data OK ProgramCompleted OK ...

Page 21: ...andthisfileare alldataobtainedfromthistest Ifthefilesavedlasttimeislost you canretrievethisfileaccordingtothe instructionsofoptictestdatachapter OK Next Step Back 10XDilution 1 Take away and store the products which are NO need to dilute 2 Place the 200ul SP tips into W4 of the products which need dilution Cancel 10XDilution Back Start Confirm the position of the tips and products Stop 10XDilution...

Page 22: ...Needles System Status Alarm History Back Prev Maintenance Disable Scanner Enable Scanner Back Duringthetestprocess pleasepresstheStop buttonifyouwanttopause PleasepresstheAbortbuttonifyouwanttoend thetest Thetestisaborting andthemachineisreturning totheoriginalposition Pleasedonotoperatethe machineduringtheprocess Themachinehasbeenstoppedandreset please presstheOKbuttontogobacktothemainmenu Stop S...

Page 23: ...etwobatchesof datainthememory Savefile InserttheUSBFlashDriveandthenpressthe Savebuttontostorethecurrentmeasured valuesaftertheUSBiconshowsinthestatus bar PleasetakeouttheUSBFlashDriveand thenyoucanperformotheroperationsafter theiconofUSBFlashDrivedisappears PleaserefertotheSystemOverviewchapterforthe informationaboutthenumbersoftheslots Start Maintenance Barcode Optics Data OpticalData Display Op...

Page 24: ...nance Barcode Optics Data Stop O Ring Next Step Syringe O Rings 1 2 3 4 Maintenance Reject Tip Piston Test UV Heater Test Replace O Ring Motor Test Next Back Maintenance Reject Tip Piston Test UV Heater Test Replace O Ring Motor Test Next Back Easymaintenanceincludesthemaintenanceitems whichneedtobedonebyusers Theseitems includesterilization clearing simpletestanderror messagereport etc Usersmustp...

Page 25: ...theachother Ifthe liquidlevelsofalltipsarenotconsistentwith eachother pleasechecktheO Ring Pleaserefer totheReplaceO Ringchapterformoreinformation C TesttheTipoftheW4 MagCoreSuperOnly 1 Pleaseputthe200μlSPTipintotheW4of T Rack 2 Pleaseadd1mlwatertotheSampleTube andputitintheW1oftheT Rack 3 PleaseselecttheTestW4Tip 4 Pleasecheckwhethertheliquidlevelsofall tipsareconsistentwitheachother Ifthe liquid...

Page 26: ...e pistons you have to press Reject Tip to remove thetipsfromthepistons PleaseselecttheRejectTipbutton CleanPiercingNeedles 2 1 1 Stop PiercingNeedles Next Step Prev Maintenance Update Program Vender Piercing Needles System Status Optic Test Alarm History Back Maintenance Reject Tip Piston Test UV Heater Test Replace O Ring Motor Test Next Back Warning ThetipsofthePiercingNeedles areextremelysharp ...

Page 27: ...mp prewarm Thescreenwillshowthemeasured valuesafterthetestisfinished Youcaninsertthe USBFlashDriveandthenpresstheSavebutton tostorethecurrentdataaftertheUSBiconshows inthestatusbar PleasetakeouttheUSBFlash Driveandthenyoucanperformotheroperations aftertheiconofUSBFlashDrivedisappears The acceptablerangeofthecountvalue 7000 HeaterTest OpticTest Maintenance Reject Tip Piston Test UV Heater Test Repl...

Page 28: ...Status Optic Test Alarm History Back Clear Save to USB AlarmMessage Back Date Time ErrorMessages Code AlarmMessage Back 0000001 ErrorCode Pleaserefertousermanualor contactyourlocalengineer Error PleasesavethedataintheUSBFlashDrive andtransfertocomputer orthedatain theUSBFlashDrivemaybeoverwritten later Filename AlarmHistory cvs UV sterilization PleaseselecttheUVbutton Pleaseselectthesterilizationt...

Page 29: ...thatyouchangedin Current Time afterthechangeisfinished SystemStatus Prev Maintenance Update Program Vender Piercing Needles System Status Optic Test Alarm History Back SystemStatus Back System Time Setup MagCore Super 201401217 01 H 201401217 01 H FFFFFFF FF 99999 99999 Hours 59 Minute 99999 Hours 59 Minute 99999 Hours 59 Minute 99999 Hours 59 Minute Modle HMI Ver UI Ver PLC Ver Optics Ver Optics ...

Page 30: ...OKtocheck whethertheUIversioniscorrect Pleasedumpthewastewhentheprogramis completed andwashthewasteboxeveryday Warning Pleaseconfirmthenameof UIversion Iftheversionisnot correct pleaseexecutethe updateprogramagain Start Updateing Yes UpdateProgram No Please go System Status to confirm the UI Version UpdateProgram OK SystemStatus Back System Time Setup MagCore Super 201401217 01 H 201401217 01 H FF...

Page 31: ...d thenclosethecoveroftheprinter If the position of the thermal paper roll is not correct the red yellow lamp will blink Please press the Feed button to confirm the installation is finished Replacethermalpaper Replacefuse 250V5A Please use the specific fuse If you use the fuse with higher specification inthemachine itmaybeburned You can purchase the Cat No MSP005 Thermal Paper from the local distri...

Page 32: ...d machine calibration Only trained engineers can perform the above operations Maintenance Advancedmaintenance Engineers recommended maintenance frequency Frequency of use Maintenance cycle Less than 20 times a month 1 Year 1 to 3 times daily Six months More than 3 times a day Three months ...

Page 33: ...32 RBCBioscience Turnoffthepowerandremovepowersocket Beforeprocessingadvancedmaintenance Caution Caution Alladvancedmaintanencemustbeperformed bytrainedEngineers ...

Page 34: ...33 Disassemble thebackservicelid Disassemble back service lid ...

Page 35: ...34 RBCBioscience Disassemblethe topservicelid Po ...

Page 36: ...35 Axisdirections V axis direction X axis direction Y axis direction C axis direction X Y V C M M axis direction ...

Page 37: ...nce ReplacetheUVlamp Open the front door 1 Switch off the power supply 2 Loosen the three screws of the protection metal sheet 4mm Hex wrench and take off the sheet 3 Replace a new lamp and lock back all the parts 2 ...

Page 38: ...he front door 1 Unplug the wire connector of the LED 2 Loosen the three or five screws on the top of the piston module 3 mm Hex wrench and take off the LED module 3 Replace a new LED light bar and lock back all the parts 1 2 3 1 ...

Page 39: ...onnect the connector 1 Loosen four screws of back service lid 2 Loosen four screws of optic service lid 2 Cut cable tie 6 places 3 Loosen three screws 4 Move the deuterium lamp to the right side 1 Open the back service lid 2 Loosen four screws of optic service lid ...

Page 40: ...he LED 2 Loosen the three screws on the top of piston module 3mm Hex wrench and take off the LED module 3 Screw off the eight screws of the acrylic nameplate at the front side 2 5mm Hex wrench 4 Screw off the four screws of the reinforced metal sheet 2 5mm Hex wrench 1 2 3 4 ...

Page 41: ...assemble the fault pistons and install new pistons 2 5mm Hex wrench 8 Screw up the four screws 2 5mm Hex wrench 9 Screw up the screws above the piston 2 5mm Hex wrench 10 Reinstall the acrylic nameplate of the piston module and the LED lamp on the machine 11 After the above steps are finished please perform Piston Test to check all processes are successful 6 7 ...

Page 42: ... eight screws of the acrylic nameplate at the front side 3mm Hex wrench and take off the LED module 4 Screw off the four screws of the reinforced metal sheet 2 5mm Hex wrench 5 Screw off the three screws of the axle core of the ejector rod 2 5mm Hex wrench 6 Take out the ejector rods downward 7 Replace new ejector rods and reinstall the ejector rod module orderly 1 2 3 4 5 6 ...

Page 43: ... Screw off the four screws of the heating module 2 mm Hex wrench 2 Pull out the temperature probe of the module 3 Remove the connection wire of the heater 4 Remove the protection switch wire of the heater 5 Take out the heating module from the bottom 6 Install a new heating module and lock back all the parts 1 2 3 4 ...

Page 44: ... 1 Open the front door 2 Screw off one screw and one nut 4mm Hex wrench Note that you can only replace one gas spring at a time 3 Screw off the screw of the front door 3mm Hex wrench 4 Replace a new gas spring and screw up the screws 2 3 ...

Page 45: ...44 RBCBioscience ReplaceDoorSensor 1 Open the front door 2 Pull out the sensor 3 Disconnect the connector ...

Page 46: ...rs Open the front door and take out the waste box cartridge rack and T rack 1 Screw off the two screws of each sensor 2 5mm Hex wrench 2 Remove the wires connected with sensors 3 Replace new sensors and screw up the screws 1 2 ...

Page 47: ...nce Replacethe sensors of C V XandYaxes 1 Remove the wires connected with sensors 2 Screw off the two screws of each sensor 2 5mm Hex wrench 3 Replace new sensors and lock back all the parts 2 1 2 1 2 1 V X Y C 2 1 ...

Page 48: ...47 Replace CoolingFans 2 Inside of cooling fans 1 Loosen four screws of back service lid 3 Loosen two screws and remove protecting net ...

Page 49: ...he connector of the X axis motor 2 Screw off the two screws of the holder of the motor 5mm Hex wrench 3 Screw off the two screws of the timing gear 1 5mm Hex wrench 4 Screw off the four screws of the motor 3mm Hex wrench 5 Replace a new X axis motor 6 Install the new X axis motor orderly on the machine ...

Page 50: ...screws of the metal sheet of the Y axis motor 3mm Hex wrench 4 Screw off the two set screws of the timing gear 2 mm Hex wrench 5 Screw off the four screws of the motor 3mm Hex wrench 6 Replace a new Y axis motor 7 Install the new Y axis motor orderly on the machine 8 Note that the belt should have always some tension when reinstalling it 9 Disassemble the Y axis fixing plate and screw off the two ...

Page 51: ...ewdriver 2 Screw off the four screws of the metal sheet of the Y axis motor 3mm Hex wrench 3 Push the metal sheet of the motor forward 4 Replace a new timing belt 5 Install the Y axis motor orderly on the machine 6 Note that the belt should be a little tight when reinstalling it 7 Disassemble the Y axis fixing plate and screw off the two screws Phillips screwdriver ...

Page 52: ... the LED 2 Loosen the three screws on the top of piston module 2 5mm Hex wrench and take off the LED module 3 Screw off the eight screws of the acrylic nameplate at the front side 2 5mm Hex wrench 4 Screw off the four screws of the reinforced metal sheet 1 5mm Hex wrench 1 2 3 4 ...

Page 53: ...nection wire of the V axis motor 6 Screw off the four screws of the motor 3mm Hex wrench 7 Screw off the three screws of the axle sleeve 2 5mm Hex wrench 8 Replace a new V axis motor 9 Install the new V axis motor orderly on the machine 5 ...

Page 54: ...er 3mm Hex wrench 3 Screw off the two screws of the driven timing gear 4mm Hex wrench 4 Screw off the four screws of the motor 3mm Hex wrench 5 Screw off the two set screws of the timing gear 1 5mm Hex wrench 6 Replace a new C axis motor 7 Install the new C axis motor orderly on the machine 8 Note that the belt should be a little tight after installation 1 1 ...

Page 55: ...Screw off the four screws of the optic lamp driver 3mm Hex wrench 3 Screw off the two screws of the driven timing gear 4mm 5mm Hex wrench 4 Screw off the four screws of the pressing metal sheet 3mm Hex wrench 5 Replace a new C axis timing belt 6 Note that the belt should be a little tight 7 Reinstall the above components orderly 4 ...

Page 56: ...bove the heating module 2mm Hex wrench 3 Screw off the two screws of the reinforced metal sheet of the motor 3mm Hex wrench 4 Screw off the two screws of the timing gear 2 5mm Hex wrench 5 Screw off the four fixation screws of the motor 2 5mm Hex wrench 6 Replace a new lift motor 7 Install the new lift motor orderly on the machine 8 Note that the belt should be a little tight after installation 2 ...

Page 57: ...ing module 2mm Hex wrench 3 Screw off the two screws of the reinforced metal sheet of the motor 3mm Hex wrench 4 Screw off the two screws of the bearings at the lateral grooves 4mm Hex wrench 5 Screw off the four fixation screws of the bearing fixation bases and move the drive module upward 3mm Hex wrench 6 Replace a new timing belt 7 Note that the belt should be a little tight 8 Install the lift ...

Page 58: ...57 Replace PCB PLC Power Switch PCB 1 Loosen four screws of top service lid 3 Loosen five screws of PCB 2 Disconnect the connector of PCB ...

Page 59: ...58 RBCBioscience ReplacePLC 3 Loosen two fixed screws of PLC 2 Disconnect the connector of PLC 1 Loosen four screws of top service lid ...

Page 60: ...59 Replace Power Supply 1 Loosen four screws of top service lid 3 Loosen four screws of power 2 Disconnect the connector of power 4 Loosen four screws ...

Page 61: ...60 RBCBioscience ReplaceTouchPanel 1 Open the front door 2 Loosen two screws 3 Remove fixed block 4 Remove the HMI ...

Page 62: ...61 ReplacePrinter 1 Open the front door 2 Loosen four screws 3 Close the front door 5 Take off the paper roll 4 Open the cover 6 Loosen three screws ...

Page 63: ...62 RBCBioscience Maintenance Electricalcontrolandengineeringsoftware ...

Page 64: ...arcode Optics Data HMI Human Machine Interface SelectProgram CartridgeCode HMIsendtheprogramtoPLC AndsendasignalthroughPCBtoallparts Main_Board OpticSpectrometer A260 A280 A320 PLCexecutetheprogramandactionstep PLC ProgrammableLogic Controller ForExample HMI Win8 Program App PLC CPU ...

Page 65: ...ts Printer Barcode Optic Spectrometer D2Lamp UVLamp HMI PLC Door XHome Up YHome VHome CHome MAxis HeaterandMagnet UpDown Temperaturesensingrod Heater YAxis DC24VPowerSupply PowerSwitch PowerCable VAxis XAxis CAxis Down I O ...

Page 66: ...65 Mainboardconfiguration ...

Page 67: ... SHF16Install ToolSoftware tothedesktop 2 Openthefolderandselect EasyDownload_ v1 83 forupdatingPLC 3 Openthefolderandselect PM_2 0 5 11 for updatingHMI 1 Open PM_2 0 5 11 folder 2 Openthefile OemKeyV3_00 txt andcopy thekeyserialnumber 3 Select PMDesignerVersion2 0 5 11 to installthesoftware 4 Inputtheserialnumberin SerialNumber Copytheengineeringsoftwaretothe desktop InstalltheHMIupdatingsoftware...

Page 68: ...ntheFiletocreatenewdata 3 Input Update attheprojectnamecolumn andpress Next 4 Selectaconnectingmethodandthenpress Next 5 Confirmthetransmissionparameterandpress Finish 6 Confirmthenewprojecthasbeencreated 7 SelectFile Exitandclosethesoftware Createanuploadingfolder ...

Page 69: ...omodify thesettings 3 Pleaseenterthe ControlPanel andselect hardwareandSound andthenselect Devicemanager 4 Select NEOHMI in OtherDevices 5 Select UpdateDriver atthe General subpage 6 Select Browsemycomputerfordriver software 7 Select Browse tosearchthe Program Files X86 inthepartitionCtofindoutthe sub folder PMDesigner Installthedriver ...

Page 70: ...69 8 Findthe V2 0 folderatthesub folder PM Designer andselect Usb folderatthe V2 0 folderandthenpress Confirm 9 Trustthesoftwareandinstallit 10 Thedriverupdatingisfinished ...

Page 71: ...ConnectHMItothecomputerbyaUSB transmissionwire 2 StartthePMDesignersoftware 3 Pressthedownloadicon 4 Selecttheprpfiletobeuploaded 5 Selectaconnectionmode 6 Begintouploadandfinishtheupdating HMIupdating AMale BMaleUSBCable ...

Page 72: ...p andreplacetheconnectionwirewith thePLC RS232communicationconnection wire 4 ConnectwithNotebook 5 PowerON 6 Openthe EasyDownload_v1 83 folderand open EasyClient software PLCupdating PLCRS232CommunicationCable Combinetwocables 1 2 Switch RUN to STOP DisconnectoriginalCableandchangeto PLCRS232 Cable 1 2 ...

Page 73: ...8 SelectaDVZfiletobeuploadedandpress Next 9 OpenCOMPort 10 Selectacommunicationmethodandclick Download tostartthedownload 11 Afterthescreenshows Download Completed pleaseselect Confirm to finishthedatatransmission Clickthe PLC xxxx dvz FileandClickthe Open ...

Page 74: ...73 12 PowerOFF 13 Reconnecttheoriginalconnectionwireand switchtheswitchto Run tofinishthe installation 14 PowerON Disconnect PLCRS232Cable andchangetooriginal Cable 3 2 3 Switch STOP to RUN 2 ...

Page 75: ...74 RBCBioscience PositionTeachingTools 200µlSPTip toolA toolB toolC PipetteTip ...

Page 76: ...aching page 4 Thewiringconfigurationoftheconnectorof themotoronthemainboard DisconnectX Y CMotorPowerCable The pre operation before calibration Start Maintenance Barcode Optics Data Prev Maintenance Update Program Vender Piercing Needles System Status Optic Test Alarm History Back X V Y C ...

Page 77: ...ndC axismotorsfromthemainboard Refertopage75 2 Putthe200μlSPTipsattheW4atthebothsidesoftheT rack 3 MovetheX axisandY axistothepositionthatthepistontakeoutthe200μlSPTip X axis calibration Movethepistondownwardtoinsertthepistoninto Movethepistontoalignwiththetip ...

Page 78: ...e andinputtheXEncodervalueshownatthetopside andthenselect LoadX EncodeCalculate 5 Select Yes toupdatethepositionoftheX axis 6 ReplugtheconnectorsofX axismotortothemainboard Inputnewvalue pulse Pressthe LoadXEncoderCalculate ...

Page 79: ... axistothepositionthatthepistontakeoutthePipetteTip andpressituntilthe pistoncompletelyinsertsintotheTip 4 Select InputYPulse andinputtheYEncodervalueshownatthetopside andthenselect LoadY EncodeCalculate 5 Select Yes toupdatethepositionoftheY axis 6 ReplugtheconnectorsofY axismotortothemainboard Y axis calibration Correct completelyinsertthepiston Wrong notcompletelyinsertthepiston ...

Page 80: ...mainboard Refertopage75 2 Select CPositionPage atthe Teachposition pagetoentertheC axiscorrectionpage 3 Inserttheteachingtool Aintotheareabelowthefixationplugofthecartridgerack C axis calibration MagcoreSuperOnly 4 1 9 2 10 3 11 4 12 5 13 6 14 7 15 8 16 Holepositions ...

Page 81: ...olB 5 Longpress LoadC1 fortwosecondsandcheckwhetherthevalueoftheCEncoderhasbeen writtenintotheCSlot01attherightside 6 7 Orderlyperformthecorrectionofthe16holepositions 8 RemovethetoolA BandCafterallcalibrationsarefinished 9 ReplugtheconnectorsofC axismotortothemainboard 1 2 19273 19273 ToolB InsertToolC InsertToolC C1 C2 C1 C2 C1 C2 CalibrateC1Position ...

Page 82: ...tics Data AutomaticOpticalMeasurement The optical module provides O D A260 and A280 measurement of individual samples O D detection range ABS 6 A320 Normalization Disposablecuvettes RBC Cuvette DeuteriumLamp ...

Page 83: ...thin Tolerance 260nm 9000 C Axis Calibration Plase refer to P 80 NG OK OpticalCalibration Flow Chart EmptyCuvetteTestofstandardcuvette 1 Placethestandardcuvetteintheattachmentpackintothecartridgerack Makesurethecuvetteisplaced strightly Wheninstallingit pleasedo notscratch theoptictestwindow ...

Page 84: ...nce Update Program Vender Piercing Needles System Status Optic Test Alarm History Back Prev Maintenance Empty Cuvette Reference Back Wavelength T olerance 260 nm 750 280 nm 1250 320 nm 1250 StandardCuvetteVaule If the value is out of tolerance adjusttheintegrationtimeasnext Wavelengh Value 260mm 10172 280mm 20006 320mm 17944 Wavelengh Value 260mm 9158 280mm 19829 320mm 18786 Wavelengh Value 260mm ...

Page 85: ...rationtime 1ms Ifthecountvaluesrelowerthantherange increasetheintegrationtime 1ms Press IntegrationTime toadjustthetime andpress Finishtocompletetheadjustment 3 Press Update tofinishtheadjustment 4 NotethatEmptycuvettetestshouldbe performedafterchangeintegrationtime Adjustintegrationtime Wavelengh Tolerance 260mm 750 280mm 1250 320mm 1250 ...

Page 86: ...o performdetection 6 Afterdetection removetheliquidinthe cuvettebyusingthepipet Centrifugebriefly andremovetheresidueliquid Put60μL standardsolutionintothecuvette The replacementshouldbecompletewithin5min Preparestandardsolutionaccordingtothe datasheetaccompanywiththeStandard ReferenceSet 7 Placethecuvettewithstandardsolutionback intothesamewellofcartridgerack Press Start tocontinuethesample detec...

Page 87: ...86 RBCBioscience ...

Page 88: ... sensor 6 Y_SoftLimt Causes Manual Y JOG operation exceeds the distance of the software Solutions 1 Alarm Reset 2 Manual Y JOG operation 7 Y_SoftLimt Causes Manual Y JOG operation exceeds the distance of the software Solutions 1 Alarm Reset 2 Manual Y JOG operation 8 Y_Encode no change Causes No signal response from the Encoder Solutions 1 Replace the cable connected to the Encoder 2 Replace the m...

Page 89: ... Solutions 1 Replace the cable connected to the Encoder 2 Replace the motor module 14 V_Position Over 60 Pulse Causes The position command coordinate greatly differ from the Encoder coordinate Solutions 1 Check whether the terminal of the PLC Y00 Cable has dropped off 2 Replace the cable connected to the power of the motor 3 Replace the main board 4 Replace the motor module 15 V_Home Sensor Fail C...

Page 90: ...ped off 2 Replace the optical communication cable 3 Replace the PLC RS232 optical communication cable 4 Replace the optical module 27 Y_ Motor Hit Hard stop Causes When performing the motor initial the motor collides with hard stop Solutions 1 Check whether the terminal of the PLC Y00 Cable has dropped off 2 Replace the cable connected to the power of the motor 28 V_ Motor Hit Hard stop Causes Whe...

Page 91: ...ower of the motor 3 Replace the main board 4 Replace the motor module 20 X_Home Sensor Fail Causes When performing the motor initial the Home sensor has no response and the motor collides with hard stop Solutions 1 Check whether the cable has dropped off 2 Replace the sensor 21 C_SoftLimt Causes Manual C JOG operation exceeds the distance of the software Solutions 1 Alarm Reset 2 Manual C JOG oper...

Page 92: ...dropped off 2 Replace the cable connected to the power of the motor HMI Communication Error Causes HMI PLC or the temperature controller has no response Solutions 1 Check whether the main board has damaged 2 Check whether the PLC RS485 and HMI R 485 Cable has dropped off 3 Replace new main board 4 Replace new PLC 5 Replace new HMI Code No Content Causes and solutions ...

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