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A

A

CAUTION:

 

Elevated  water temperature can be 

hazardous. The  U.S. Consumer Product Safety 

Commission has these guidelines:

1.  Spa water temperatures should never exceed 104°F 

(40°C).  A temperature of 100°F (38°C) is considered 

safe for a healthy adult. Special caution is suggested 

for young children.

2.  Drinking of alcoholic beverages before or during spa 

or hot tub use can cause drowsiness which could 

lead to unconsciousness and subsequently result in 

drowning.

3.  Pregnant Women Beware!  Soaking in water over 

102°F (39°C) can cause fetal damage during the first 

three months of pregnancy resulting in the birth of a 

brain-damaged or deformed child. Pregnant women 

should stick to the 100°F (38°C) maximum rule. 

4.  Before entering the spa or hot tub, users should 

check the water temperature with an accurate 

thermometer; spa or hot tub thermostats may err 

in regulating water temperatures by as much as 4°F 

(2.2°C).

5.  Persons with a medical history of heart disease, 

circulatory problems, diabetes, or blood pressure 

problems should obtain a physician’s advice before 

using pools or hot tubs.

6.  Persons taking medications which induce 

drowsiness, such as tranquilizers, antihistamines, 

or anticoagulants, should not use spas or hot tubs.

A

A

CAUTION:

 Propane gas is heavier than air and will 

settle on the ground. Since propane can accumulate in 

confined  areas,  extra  care  should  be  exercised  when 

lighting propane heaters.

Table A.  Pool Water Chemistry

Recommended Level(s)

Fiberglass Pools

Fiberglass Spas

Other Pool and Spa Types

Water Temperature

68-88°F (20-31°C)

89-104°F (31-40°C)

68-104°F (20-40°C)

pH

7.3-7.4

7.3-7.4

7.6-7.8

Total Alkalinity (ppm)

120-150

120-150

80-120

Calcium Hardness (ppm)

200-300

150-200

200-400

Salt (ppm)

4500 Maximum

4500 Maximum

4500 Maximum

Free Chlorine (ppm)*

2-3

2-3

2-3

Total Dissolved Solids (ppm)

3000 Maximum**

3000 Maximum**

3000 Maximum**

*Free Chlorine 

MUST NOT EXCEED 5 ppm!

**In saltwater chlorinated pools, the total TDS can be as high as 6000 ppm.

2.  WATER CHEMISTRY

NOTE:

 Corrosive water voids all warranties.

Chemical imbalance can cause severe damage to your 

heater  and  associated  equipment.  Maintain  your  water 

chemistry  according  to 

Table A

.  If  the  mineral  content 

and dissolved solids in the water become too high, scale 

forms inside the heat exchanger tubes, reducing heater 

efficiency and damaging the heater. If the pH drops below 

7.2, this will cause corrosion of the heat exchanger and 

severely damage the heater. 

Heat exchanger damage 

resulting from chemical imbalance is not covered by 

the warranty.

For your health and the protection of your pool equipment, 

it is essential that your water be chemically balanced. The 

following  levels  must  be  used  as  a  guide  for  balanced 

water.

A

A

CAUTION:

 Free chlorine must not exceed 5 ppm 

which can damage the heater and is not covered under 

warranty.

• 

Occasional chemical shock dosing of the pool or spa 

water  should  not  damage  the  heater  providing  the 

water is balanced.

• 

Automatic  chemical  dosing  devices  and  salt 

chlorinators  are  usually  more  efficient  in  heated 

water, unless controlled, they can lead to excessive 

chlorine level which can damage your heater.

• 

Check valve should be installed between the heater 

outlet  and  a  chlorinator  or  other  chemical  dosing 

device.

• 

Further  advice  should  be  obtained  from  your  pool 

or  spa  builder,  accredited  pool  shop,  or  chemical 

supplier for the correct levels for your water.

Automatic Chlorinators 

and Chemical Feeders

All chemicals must be introduced and completely diluted 

into the pool or spa water before being circulated through 

the  heater.  Do  not  place  sanitizing  chemicals  in  the 

skimmer.  High  chemical  concentrations  will  result  when 

the pump is not running (e.g. overnight).
Chlorinators  must  feed  downstream  of  the  heater  and 

have an anti-siphoning device to prevent chemical backup 

into the heater when the pump is shut off. 

See 

"Plumbing Diagrams" on page 21

.

NOTE:

 High chemical concentrates from feeders and 

chlorinators that are out of adjustment will cause rapid 

corrosion to the heat exchanger. Such damage is not 

covered under the warranty.

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Summary of Contents for 206A

Page 1: ...injury or death Do not store or use gasoline or other flammable vapors and liquids or other combustible materials in the vicinity of this or any other appliance To do so may result in an explosion or...

Page 2: ...d for all installations See page 15 WATER CHEMISTRY Water chemistry requirements See page 5 POWER Supply voltage See page 23 for acceptable input voltages VENTING Materials See pages 11 and 14 D 2 Pow...

Page 3: ...lation 20 Heat Exchanger Reversal 20 Plumbing Diagrams 21 5 ELECTRICAL WIRING 22 Millivolt Models M suffix 22 Digital Models E suffix 22 Electrical Power Draw 23 Transformer Wiring 23 6 WIRING DIAGRAM...

Page 4: ...injury death or substantial property damage if ignored A ACAUTION Indicates the presence of hazards or unsafe practices which could cause minor personal injury or product or property damage if ignore...

Page 5: ...0 ppm 2 WATER CHEMISTRY NOTE Corrosive water voids all warranties Chemical imbalance can cause severe damage to your heater and associated equipment Maintain your water chemistry according to Table A...

Page 6: ...ON RATING PLATE THE MODEL AND SERIAL NO CAN ALSO BE FOUND INSIDE THE BEZEL ABOVE THE DISPLAY Figure 1 Rating Plate Location Be sure that you receive the number of packages indicated on the Bill of La...

Page 7: ...ied shall not attempt to fix the equipment nor attempt repairs according to these instructions A AWARNING Improper installation adjustment alteration service or maintenance may damage the equipment cr...

Page 8: ...etal with ventilated air space over 0 024 sheet metal with ventilated air space Back 4 102 Right 4 102 Left 4 102 Vent 3 76 Indoor Top 24 610 Outdoor Top Unobstructed h 1 25 mm glass fiber or mineral...

Page 9: ...side corner wall for proper outdoor venting Pagoda Top Installation 1 Insert tabs into keyhole 4 places See Figure 4 detail A 2 Snap tabs into keyholes so as not to pull out See Figure 4 detail B OUTD...

Page 10: ...on Bolt Washer Field Supplied Ea Pallet Anchor Bracket Use hole closest to unit 4 total 2 x 6 x 1 8 Pallet Anchor Bracket 4 Total Kit 011636 1 4 x 1 3 4 S S Tapcon Bolt and Washer Field Supplied NOTE...

Page 11: ...test edition of the National Fuel Gas Code U S ANSI Z223 1 or Canada CAN CSA B149 and any local codes that may have jurisdiction The most common approach is the 2 opening method with combustion air op...

Page 12: ...A Cabinet Width in mm B Flue Dia in mm C Indoor Drafthood in mm D in mm J in mm Gas Conn in Water Conn in Standard Heater w Stackless Top Indoor Draft hood 206A 199 5 58 4 20 508 6 152 61 5 8 1565 10...

Page 13: ...1 8 309 3 4 2 268 122 21 9 5 Residential Cupronickel Heat Exchanger Shipping Weights lbs kg Heater Mode BTUH Input 000 kw A Cabinet Width in mm B Flue Dia in mm C Indoor Drafthood in mm D in mm J in...

Page 14: ...stack shall be at least 5 1 5 m in vertical height above the drafthood outlet The vent cap location shall have a minimum clearance of 4 1 2 m horizontally from and in no case below unless a 4 1 2 m ho...

Page 15: ...sure A ACAUTION Do not use teflon tape on gas line pipe thread Only sealant tape or a pipe compound rated for use with natural and propane gases is recommended Apply sparingly only on male pipe ends l...

Page 16: ...Figure 15 Honeywell VR8340 Heater Models 206A 406A GAS PRESSURE ADJUSTMENT Figure 16 Robertshaw 7200 Heater Model 206A GAS PRESSURE ADJUSTMENT Figure 17 Robertshaw 7000 BDER Heater Models 266A 336A GA...

Page 17: ...4 1 1 2 2 25 95 125 473 336A 1 1 4 1 1 2 2 35 132 125 473 399 406A 1 1 4 1 1 2 2 40 151 125 473 When flow rates exceed maximum GPM an external auxiliary bypass valve is required See external bypass va...

Page 18: ...e tools to remove twist the ProTek Shield Assy or the wing nut on the stud of the ProTek Shield Assy Non warrantable damage may occur Polymer Headers Residential Models Before attaching the 2 inch uni...

Page 19: ...rnor a built in automatic bypass valve is provided in the In Out header While the Unitherm Governor responds to the changes in water temperature in the heater the internal bypass valve automatically r...

Page 20: ...side of the filter is plumbed directly to the discharge side of the filter pump 2 The outlet side of the filter is then plumbed to the inlet of the heater and 3 The outlet of the heater is plumbed to...

Page 21: ...ONAL ENGINEER Figure 31 Single Pool Heater Installation THIS DIAGRAM IS A RECOMMENDATION AND IS NOT INTENDED TO REPACE AN ENGINEERED PIPING SYSTEM BY A PROFESSIONAL ENGINEER Figure 32 Multiple Pool He...

Page 22: ...l 7 Allow for water flow through the heater and check for leaks 8 Re attach access panels to the opposite sides For instructions on reversing the heat exchanger connections on ASME models call your fa...

Page 23: ...r neutral leg of the power supply There should be no connection to the red wire for 120 VAC operation Attach a wire nut to the red wire SUPPLY SIDE RETURN or NEUTRAL HEATER 4 WIRES GROUND L1 RED BLACK...

Page 24: ...24 6 WIRING DIAGRAM MILLIVOLT 6000 59AG_Atmospheric indd 24 11 22 2019 9 50 22 AM...

Page 25: ...25 7 WIRING DIAGRAM DIGITAL 6000 59AG_Atmospheric indd 25 11 22 2019 9 50 23 AM...

Page 26: ...CREW Figure 41 Knurled Screw Location Control Adjustments Millivolt Models Thewatertemperatureiscontrolledbytheheaterthermostat on the upper front panel of the heater The control center contains an On...

Page 27: ...emperature make sure the control is in the appropriate mode POOL or SPA and push the UP or DOWN buttons By default the setpoint range is 50 104 F 10 40 C See MAX Settings on page 28 to increase the MA...

Page 28: ...P and DOWN buttons for 5 7 seconds until FAULTS CLEARED appears This operation resets the Fault History file to 0 and clears all the stored faults Fahrenheit or Celsius Refer to step one above to acce...

Page 29: ...shut PV Output Fault Pilot gas valve output is not in commanded state MV Output Fault Main gas valve output is not in commanded state LoNox Tab Fault Voltage is sensed at the Lo NOx terminal on a non...

Page 30: ...the POOL Mode Heating in the SPA Mode Remote Mode Figure 51 Remote Control Menu Remote Operation Millivolt models are not designed for operation with remote control sytem Activating the Remote To act...

Page 31: ...the heater See Figure 54 For activation of the remote control see section on page 30 3 Wire Remote Control Using Three Position Switch Pool Off Spa or Low Off High This application assumes that both...

Page 32: ...itch 2 Set the heater control to the OFF mode 3 Turn the filter pump ON and confirm that the pressure switch is closed use a multimeter to check If the pressure switch fails to close either the switch...

Page 33: ...nel Pilot Safety Millivolt Models Heaters equipped with the standing pilot millivolt system employs a pilot which act as a safety device to shut down the flow of gas to the main burners and the pilot...

Page 34: ...brace Remove rain shield 5 Remove the four 4 screws holding down the flue collector Remove the flue collector 6 Disconnect flange nuts on Inlet Outlet header remove ProTek Shield Assy bonding wire fro...

Page 35: ...y protection to avoid inhalation of airborne dust and airborne fiber particles Immersion Well Replacement Millivolt 1 Shut off water to heater and drain heat exchanger 2 Remove access panel on water c...

Page 36: ...bsection After Start Up Feel the inlet and outlet pipes Outlet pipe should be only slightly warmer than the inlet It should not be hot A AWARNING Should overheating occur or the gas supply fail to shu...

Page 37: ...osition 4 Remove heater door panel 5 Push in gas control knob slightly and turn clockwise to OFF NOTE Knob cannot be turned from PILOT to OFF unless knob is pushed in slightly Do not force 6 Wait 5 mi...

Page 38: ...ical power to the appliance 4 This appliance is equipped with an ignition device which automatically lights the pilot Do not try to light the pilot by hand 5 Remove heater door panel 6 For Honeywell v...

Page 39: ...an usual 4 The pump may have lost its prime and be running dry Check the pressure on the filter If there is no pressure then you are not moving water or your gauge is broken Try to get the pump to run...

Page 40: ...5 F and 110 F 40 C and 43 C U G inoperative Check movement by putting in hot water 110 F 43 C or higher If no movement replace Air starvation Refer to installation instructions Improper venting Follow...

Page 41: ...500mV check gas pressure Also check for insects or debris in the pilot burner If main burner fires remove jumper Replace gas valve If main burner does not fire remove jumper Remove both TH wires from...

Page 42: ...gas control Check for 24 VAC across PV MV PV terminals on PC board If voltage is okay replace gas control if not replace PC board NOTE If PC board goes into lockout reset system Lockout is used on L...

Page 43: ...istance k 261 1 199 0 153 1 118 8 93 0 73 3 58 3 51 0 If okay replace Circuit Board Sensor Failure Inspect thermister wires and connector at Terminal P1 Check resistance value of the thermister Refere...

Page 44: ...warranties must be properly tagged with a return parts tag completely filled in with the heater serial number model number etc and shipped to the Company freight prepaid If determined defective by th...

Page 45: ...HP 10 S 3 V 1 V 2 V 14 M I S I3 S 2 S 5 HP 4 HP 7 HP 6 HP I2 S 6 HP 15 HP 3 HP 7 S 3 R 4 S 17 HM 11 S 4 C 9 M 8 S 13 M 12 M 3 S 4 B 2 B 5 M 5 B 1 B 1 G 1 J 4 S 5 S 6 S 14 M 1 R 2 R 2 J 7 HP 3 B 10 M...

Page 46: ...6 C 8 HP 4 S 2 S 6 HM 3 HM 7 HM 5 HM 20 M 1 M 21 M 19 M OPTIONAL 2 HM FOR UNITS WITH ASME CAST IRON HEADERS PRIOR TO 12 2019 OPTIONAL 16 HM 15 HM 12 HM 9 HM 10 HM 2 C 6 M 11 HM 8 HM 1 M 3 C 6 C 5 HM 1...

Page 47: ...HP 12 HP 13 HP 2 HP 14 HP 8 HP 6 C 19 HP 6 M OPTIONAL HONEYWELL MILLIVOLT PILOT FOR UNITS WITH POLYMER HEADERS PRIOR TO 10 2019 6 M 17 HP 14 HP 13 HP 2 HP 10 HP 12 HP 11 HP 16 HP 1 C 1 M 6 C 19 HP 19...

Page 48: ...018000F 018001F Units manufactured from 7 2013 thru 9 2019 014926F 014927F 014928F 014929F Units manufactured prior to 7 2013 010356F 010357F 010358F 010359F 2 HP Inlet Outlet Header Complete Units m...

Page 49: ...007F 018007F 28 HM U G Bypass Assembly 017958F 017958F 017962F 017962F CALL OUT DESCRIPTION 206A 266 266A 336A 399 406A J CONTROL BOX 1 J Transformer 120 240 24V 006736F 006736F 006736F 006736F 2 J Ro...

Page 50: ...9 2012 013867F 013868F 013869F 013870F Green 010382F 010383F 010384F 010385F Jacuzzi N A 016698F N A 016699F 14 S Screw Retainer 006744F 006744F 006744F 006744F 4 S Access Panel Set 3 Pcs Units with...

Page 51: ...51 NOTE 6000 59AG_Atmospheric indd 51 11 22 2019 9 50 40 AM...

Page 52: ...6000 59AG_Atmospheric indd 52 11 22 2019 9 50 40 AM...

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