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50

CALL OUT

DESCRIPTION

206A

266/266A

336A

399/406A

P

PILOT

1-P

Pilot Nat. MV

600525B

600525B

600525B

600525B

Pilot Pro. MV

600575B

600575B

600575B

600575B

2-P

Pilot Nat & Pro IID   

002003F

002003F

002003F

002003F

    3-P

Pilot Orifice Nat. MV

003901F

003901F

003901F

003901F

Pilot Orifice Pro. MV

003902F

003902F

003902F

003902F

    4-P

Pilot Orifice Nat. IID .020

003903F

003903F

003903F

003903F

Pilot Orifice Pro. IID .012

004308F

004308F

004308F

004308F

    5-P

Pilot Generator MV

600019B

600019B

600019B

600019B

6-P

Pilot MTG Bracket MV

010352F

010352F

010352F

010352F

7-P

Pilot Mounting Bracket IID 

306692

306692

306692

306692

8-P

Lighter Tube (MV Units Only)

062996

062996

062996

062996

9-P

Pilot Tube

004078F

004078F

004078F

004078F

10-P

Hi Tension Wire IID with Pilot Electrode

N/A

N/A

N/A

N/A

11-P

Pilot Shield 

010351F

010351F

010351F

010351F

R

REFRACTORY

1-R

Refractory Common Lt & Rt  

010088F

010088F

010088F

010088F

2-R

Refractory Uncommon (Front & Rear)

010089F

010090F

010091F

010092F

3-R

Refractory Retainer Kit   

010387F

010388F

010389F

010390F

S

SHEETMETAL

1-S

Jacket Top (Louvered)

010047F

010048F

010049F

010050F

2-S

Flue Collector (Units with Polymer Header)

010071F

010072F

010073F

010074F

Flue Collector (Units with Metal Header)

010075F

010076F

010077F

010078F

3-S

Door Assy

  Raypak

    Cool Dark & Warm Dark Gray

013859F

013860F

013861F

013862F

    Green

010378F

010379F

010380F

010381F

  Rheem

    Cool Dark & Warm Dark Gray

013863F

013864F

013865F

013866F

    Green

010382F

010383F

010384F

010385F

  Ruud

    Cool Dark & Warm Dark Gray  (Units mfd after 9/2012)

013859F

013860F

013861F

013862F

    Warm Dark Gray (Units manufactured prior to 9/2012)

013867F

013868F

013869F

013870F

    Green

010382F

010383F

010384F

010385F

  Jacuzzi 

N/A

016698F

N/A

016699F

14-S

Screw & Retainer

006744F

006744F

006744F

006744F

4-S

Access Panel Set (3 Pcs Units with Polymer Header)

010311F

010311F

010311F

010311F

Access Panel Set - ASME

     Access Panel Set (3 Pcs. for BR Header)

017967F

017967F

017967F

017967F

     Access Panel Set (3 Pcs. for CI Header) - prior to 12/2019

010312F

010312F

010312F

010312F

5-S

Jacket Side Panel Right

010376F

010376F

010376F

010376F

6-S

Jacket Side Panel Left

010377F

010377F

010377F

010377F

7-S

Jacket Rear Panel (2 Pcs.)

010372F

010373F

010374F

010375F

8-S

Poolstat Cover/Lock

009505

009505

009505

009505

9-S

High Limit Cover

010319F

010319F

010319F

010319F

10-S

Base Heat Shield - prior to 10/2019

010320F

010320F

010320F

010320F

11-S

Up Front Control Panel

    Green

010321F

010322F

010323F

010324F

    Cool Dark Gray

013887F

013888F

013889F

013890F

    Warm Dark Gray

013891F

013892F

013893F

013894F

12-S

High Limit Shield

010342F

010342F

010342F

010342F

13-S

Weather Shield

010325F

010326F

010327F

010328F

V

VENTING

1-V

Indoor Stack Kit (Includes inner adapter panel)

009838

009839

009840

009841

Outdoor Stack Kit (Includes inner adapter panel)

009834

009835

009836

009837

   2-V

Stack Adapter

010330F

010331F

010332F

010333F

   4-V

Outer Stack Adapter

011461F

011462F

011463F

011464F

3-V

"Pagoda" Top

    Cool Dark Gray

013883F

013884F

013885F

013886F

    Green

010334

010335

010336

010337

Atmospheric CONVERSION KITS*

Gas Conversions

Nat. to Pro. MV Pilot

004690B

004690B

004692B

004692B

Pro. to Nat. MV Pilot

010419F

010419F

010420F

010420F

Nat. to Pro. IID Pilot

**

**

**

**

Pro. to Nat. IID Pilot

**

**

**

**

** Conversion must be made with complete burner tray and gas valve (see item 1-B).

* Gas conversions are to be done only by a qualified agency.

6000.59AG_Atmospheric.indd   50

11/22/2019   9:50:40 AM

Summary of Contents for 206A

Page 1: ...injury or death Do not store or use gasoline or other flammable vapors and liquids or other combustible materials in the vicinity of this or any other appliance To do so may result in an explosion or...

Page 2: ...d for all installations See page 15 WATER CHEMISTRY Water chemistry requirements See page 5 POWER Supply voltage See page 23 for acceptable input voltages VENTING Materials See pages 11 and 14 D 2 Pow...

Page 3: ...lation 20 Heat Exchanger Reversal 20 Plumbing Diagrams 21 5 ELECTRICAL WIRING 22 Millivolt Models M suffix 22 Digital Models E suffix 22 Electrical Power Draw 23 Transformer Wiring 23 6 WIRING DIAGRAM...

Page 4: ...injury death or substantial property damage if ignored A ACAUTION Indicates the presence of hazards or unsafe practices which could cause minor personal injury or product or property damage if ignore...

Page 5: ...0 ppm 2 WATER CHEMISTRY NOTE Corrosive water voids all warranties Chemical imbalance can cause severe damage to your heater and associated equipment Maintain your water chemistry according to Table A...

Page 6: ...ON RATING PLATE THE MODEL AND SERIAL NO CAN ALSO BE FOUND INSIDE THE BEZEL ABOVE THE DISPLAY Figure 1 Rating Plate Location Be sure that you receive the number of packages indicated on the Bill of La...

Page 7: ...ied shall not attempt to fix the equipment nor attempt repairs according to these instructions A AWARNING Improper installation adjustment alteration service or maintenance may damage the equipment cr...

Page 8: ...etal with ventilated air space over 0 024 sheet metal with ventilated air space Back 4 102 Right 4 102 Left 4 102 Vent 3 76 Indoor Top 24 610 Outdoor Top Unobstructed h 1 25 mm glass fiber or mineral...

Page 9: ...side corner wall for proper outdoor venting Pagoda Top Installation 1 Insert tabs into keyhole 4 places See Figure 4 detail A 2 Snap tabs into keyholes so as not to pull out See Figure 4 detail B OUTD...

Page 10: ...on Bolt Washer Field Supplied Ea Pallet Anchor Bracket Use hole closest to unit 4 total 2 x 6 x 1 8 Pallet Anchor Bracket 4 Total Kit 011636 1 4 x 1 3 4 S S Tapcon Bolt and Washer Field Supplied NOTE...

Page 11: ...test edition of the National Fuel Gas Code U S ANSI Z223 1 or Canada CAN CSA B149 and any local codes that may have jurisdiction The most common approach is the 2 opening method with combustion air op...

Page 12: ...A Cabinet Width in mm B Flue Dia in mm C Indoor Drafthood in mm D in mm J in mm Gas Conn in Water Conn in Standard Heater w Stackless Top Indoor Draft hood 206A 199 5 58 4 20 508 6 152 61 5 8 1565 10...

Page 13: ...1 8 309 3 4 2 268 122 21 9 5 Residential Cupronickel Heat Exchanger Shipping Weights lbs kg Heater Mode BTUH Input 000 kw A Cabinet Width in mm B Flue Dia in mm C Indoor Drafthood in mm D in mm J in...

Page 14: ...stack shall be at least 5 1 5 m in vertical height above the drafthood outlet The vent cap location shall have a minimum clearance of 4 1 2 m horizontally from and in no case below unless a 4 1 2 m ho...

Page 15: ...sure A ACAUTION Do not use teflon tape on gas line pipe thread Only sealant tape or a pipe compound rated for use with natural and propane gases is recommended Apply sparingly only on male pipe ends l...

Page 16: ...Figure 15 Honeywell VR8340 Heater Models 206A 406A GAS PRESSURE ADJUSTMENT Figure 16 Robertshaw 7200 Heater Model 206A GAS PRESSURE ADJUSTMENT Figure 17 Robertshaw 7000 BDER Heater Models 266A 336A GA...

Page 17: ...4 1 1 2 2 25 95 125 473 336A 1 1 4 1 1 2 2 35 132 125 473 399 406A 1 1 4 1 1 2 2 40 151 125 473 When flow rates exceed maximum GPM an external auxiliary bypass valve is required See external bypass va...

Page 18: ...e tools to remove twist the ProTek Shield Assy or the wing nut on the stud of the ProTek Shield Assy Non warrantable damage may occur Polymer Headers Residential Models Before attaching the 2 inch uni...

Page 19: ...rnor a built in automatic bypass valve is provided in the In Out header While the Unitherm Governor responds to the changes in water temperature in the heater the internal bypass valve automatically r...

Page 20: ...side of the filter is plumbed directly to the discharge side of the filter pump 2 The outlet side of the filter is then plumbed to the inlet of the heater and 3 The outlet of the heater is plumbed to...

Page 21: ...ONAL ENGINEER Figure 31 Single Pool Heater Installation THIS DIAGRAM IS A RECOMMENDATION AND IS NOT INTENDED TO REPACE AN ENGINEERED PIPING SYSTEM BY A PROFESSIONAL ENGINEER Figure 32 Multiple Pool He...

Page 22: ...l 7 Allow for water flow through the heater and check for leaks 8 Re attach access panels to the opposite sides For instructions on reversing the heat exchanger connections on ASME models call your fa...

Page 23: ...r neutral leg of the power supply There should be no connection to the red wire for 120 VAC operation Attach a wire nut to the red wire SUPPLY SIDE RETURN or NEUTRAL HEATER 4 WIRES GROUND L1 RED BLACK...

Page 24: ...24 6 WIRING DIAGRAM MILLIVOLT 6000 59AG_Atmospheric indd 24 11 22 2019 9 50 22 AM...

Page 25: ...25 7 WIRING DIAGRAM DIGITAL 6000 59AG_Atmospheric indd 25 11 22 2019 9 50 23 AM...

Page 26: ...CREW Figure 41 Knurled Screw Location Control Adjustments Millivolt Models Thewatertemperatureiscontrolledbytheheaterthermostat on the upper front panel of the heater The control center contains an On...

Page 27: ...emperature make sure the control is in the appropriate mode POOL or SPA and push the UP or DOWN buttons By default the setpoint range is 50 104 F 10 40 C See MAX Settings on page 28 to increase the MA...

Page 28: ...P and DOWN buttons for 5 7 seconds until FAULTS CLEARED appears This operation resets the Fault History file to 0 and clears all the stored faults Fahrenheit or Celsius Refer to step one above to acce...

Page 29: ...shut PV Output Fault Pilot gas valve output is not in commanded state MV Output Fault Main gas valve output is not in commanded state LoNox Tab Fault Voltage is sensed at the Lo NOx terminal on a non...

Page 30: ...the POOL Mode Heating in the SPA Mode Remote Mode Figure 51 Remote Control Menu Remote Operation Millivolt models are not designed for operation with remote control sytem Activating the Remote To act...

Page 31: ...the heater See Figure 54 For activation of the remote control see section on page 30 3 Wire Remote Control Using Three Position Switch Pool Off Spa or Low Off High This application assumes that both...

Page 32: ...itch 2 Set the heater control to the OFF mode 3 Turn the filter pump ON and confirm that the pressure switch is closed use a multimeter to check If the pressure switch fails to close either the switch...

Page 33: ...nel Pilot Safety Millivolt Models Heaters equipped with the standing pilot millivolt system employs a pilot which act as a safety device to shut down the flow of gas to the main burners and the pilot...

Page 34: ...brace Remove rain shield 5 Remove the four 4 screws holding down the flue collector Remove the flue collector 6 Disconnect flange nuts on Inlet Outlet header remove ProTek Shield Assy bonding wire fro...

Page 35: ...y protection to avoid inhalation of airborne dust and airborne fiber particles Immersion Well Replacement Millivolt 1 Shut off water to heater and drain heat exchanger 2 Remove access panel on water c...

Page 36: ...bsection After Start Up Feel the inlet and outlet pipes Outlet pipe should be only slightly warmer than the inlet It should not be hot A AWARNING Should overheating occur or the gas supply fail to shu...

Page 37: ...osition 4 Remove heater door panel 5 Push in gas control knob slightly and turn clockwise to OFF NOTE Knob cannot be turned from PILOT to OFF unless knob is pushed in slightly Do not force 6 Wait 5 mi...

Page 38: ...ical power to the appliance 4 This appliance is equipped with an ignition device which automatically lights the pilot Do not try to light the pilot by hand 5 Remove heater door panel 6 For Honeywell v...

Page 39: ...an usual 4 The pump may have lost its prime and be running dry Check the pressure on the filter If there is no pressure then you are not moving water or your gauge is broken Try to get the pump to run...

Page 40: ...5 F and 110 F 40 C and 43 C U G inoperative Check movement by putting in hot water 110 F 43 C or higher If no movement replace Air starvation Refer to installation instructions Improper venting Follow...

Page 41: ...500mV check gas pressure Also check for insects or debris in the pilot burner If main burner fires remove jumper Replace gas valve If main burner does not fire remove jumper Remove both TH wires from...

Page 42: ...gas control Check for 24 VAC across PV MV PV terminals on PC board If voltage is okay replace gas control if not replace PC board NOTE If PC board goes into lockout reset system Lockout is used on L...

Page 43: ...istance k 261 1 199 0 153 1 118 8 93 0 73 3 58 3 51 0 If okay replace Circuit Board Sensor Failure Inspect thermister wires and connector at Terminal P1 Check resistance value of the thermister Refere...

Page 44: ...warranties must be properly tagged with a return parts tag completely filled in with the heater serial number model number etc and shipped to the Company freight prepaid If determined defective by th...

Page 45: ...HP 10 S 3 V 1 V 2 V 14 M I S I3 S 2 S 5 HP 4 HP 7 HP 6 HP I2 S 6 HP 15 HP 3 HP 7 S 3 R 4 S 17 HM 11 S 4 C 9 M 8 S 13 M 12 M 3 S 4 B 2 B 5 M 5 B 1 B 1 G 1 J 4 S 5 S 6 S 14 M 1 R 2 R 2 J 7 HP 3 B 10 M...

Page 46: ...6 C 8 HP 4 S 2 S 6 HM 3 HM 7 HM 5 HM 20 M 1 M 21 M 19 M OPTIONAL 2 HM FOR UNITS WITH ASME CAST IRON HEADERS PRIOR TO 12 2019 OPTIONAL 16 HM 15 HM 12 HM 9 HM 10 HM 2 C 6 M 11 HM 8 HM 1 M 3 C 6 C 5 HM 1...

Page 47: ...HP 12 HP 13 HP 2 HP 14 HP 8 HP 6 C 19 HP 6 M OPTIONAL HONEYWELL MILLIVOLT PILOT FOR UNITS WITH POLYMER HEADERS PRIOR TO 10 2019 6 M 17 HP 14 HP 13 HP 2 HP 10 HP 12 HP 11 HP 16 HP 1 C 1 M 6 C 19 HP 19...

Page 48: ...018000F 018001F Units manufactured from 7 2013 thru 9 2019 014926F 014927F 014928F 014929F Units manufactured prior to 7 2013 010356F 010357F 010358F 010359F 2 HP Inlet Outlet Header Complete Units m...

Page 49: ...007F 018007F 28 HM U G Bypass Assembly 017958F 017958F 017962F 017962F CALL OUT DESCRIPTION 206A 266 266A 336A 399 406A J CONTROL BOX 1 J Transformer 120 240 24V 006736F 006736F 006736F 006736F 2 J Ro...

Page 50: ...9 2012 013867F 013868F 013869F 013870F Green 010382F 010383F 010384F 010385F Jacuzzi N A 016698F N A 016699F 14 S Screw Retainer 006744F 006744F 006744F 006744F 4 S Access Panel Set 3 Pcs Units with...

Page 51: ...51 NOTE 6000 59AG_Atmospheric indd 51 11 22 2019 9 50 40 AM...

Page 52: ...6000 59AG_Atmospheric indd 52 11 22 2019 9 50 40 AM...

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