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4.  INSTALLATION

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WARNING:

 This unit contains refractory ceramic 

fiber (RCF) insulation in the combustion chamber. RCF, 

as manufactured, does not contain respirable crystalline 

silica. However, following sustained exposure to very 

high temperatures (>2192°F), the RCF can transform 

into crystalline silica (cristabolite). The International 

Agency  for  Research  on  Cancer  (IARC)  has  classified 

the inhalation of crystalline silica (cristabolite) as 

carcinogenic to humans.
When removing the burners or heat exchangers, take 

precautions to avoid creating airborne dust and avoid 

inhaling airborne fibers. When cleaning spills, use wet 

sweeping  or  High  Efficiency  Particulate  Air  (HEPA) 

filtered vacuum to minimize airborne dust. Use feasible 

engineering controls such as local exhaust ventilation 

or dust collecting systems to minimize airborne dust. 

Wear appropriate personal protective equipment 

including gloves, safety glasses with side shields, and 

appropriate  NIOSH  certified  respiratory  protection, 

to avoid inhalation of airborne dust and airborne fiber 

particles.

IMPORTANT NOTICE:

 These instructions are intended 

only  for  the  use  by  qualified  personnel,  specifically 

trained and experienced in the installation of this type 

of heating equipment and related system components. 

Installation and service personnel may be required by 

some states to be licensed. If your state is such, be sure 

your contractor bears the appropriate license. Persons 

not qualified shall not attempt to fix the equipment nor 

attempt repairs according to these instructions.

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WARNING:

 Improper installation, adjustment, 

alteration, service or maintenance may damage the 

equipment, create a hazard resulting in asphyxiation, 

explosion or fire, and will void the warranty.

NOTE:

 The heater should not be located in an area 

where possible water leakage will result in damage to 

the area adjacent to the heater or to the structure. When 

such locations cannot be avoided, it is recommended 

that a suitable drain pan, with adequate drainage, be 

installed under the heater. The pan must not restrict 

combustion air flow.

Installation Codes

Installation  must  be  in  accordance  with  local  codes,  or, 

in  the  absence  of  local  codes,  with  the  latest  edition  of 

the National Fuel Gas Code, ANSI Z223.1/NFPA54 and 

National Electrical Code, ANSI/NFPA 70, and for Canada, 

the  latest  edition  of  CAN/CSA-B149  Installation  Codes, 

and  Canadian  Electrical  Code,  CSA  C22.1  Part  1  and 

Part 2.

Clearances

All Heaters

For  indoor  and  outdoor  clearances  from  combustible 

surfaces, see the chart below.

Location

Indoor Installation

Top *

30" (762 mm) Drafthood

Front

Alcove (Open)

Vent

6" (152 mm)

Floor **

0"

Back

6" (152 mm)

Right Side

12" (305 mm) Water Side

Left Side

6" (152 mm) Opposite Water Side

Location

Outdoor Installation

Top *

Unobstructed (Outdoor Stack)

Top ***

36" (914 mm) (Stackless Top)

Floor

0"

Back

6" (152 mm)

Right Side

12" (305 mm) Water Side

Left Side

6" (152 mm) Opposite Water Side

* Clearance from top of vent terminal

 

** Do not install on carpeting

 

*** Clearance from top of heater

Table B. 

Minimum Clearances from Combustible Surfaces

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Summary of Contents for 206A

Page 1: ...injury or death Do not store or use gasoline or other flammable vapors and liquids or other combustible materials in the vicinity of this or any other appliance To do so may result in an explosion or...

Page 2: ...d for all installations See page 15 WATER CHEMISTRY Water chemistry requirements See page 5 POWER Supply voltage See page 23 for acceptable input voltages VENTING Materials See pages 11 and 14 D 2 Pow...

Page 3: ...lation 20 Heat Exchanger Reversal 20 Plumbing Diagrams 21 5 ELECTRICAL WIRING 22 Millivolt Models M suffix 22 Digital Models E suffix 22 Electrical Power Draw 23 Transformer Wiring 23 6 WIRING DIAGRAM...

Page 4: ...injury death or substantial property damage if ignored A ACAUTION Indicates the presence of hazards or unsafe practices which could cause minor personal injury or product or property damage if ignore...

Page 5: ...0 ppm 2 WATER CHEMISTRY NOTE Corrosive water voids all warranties Chemical imbalance can cause severe damage to your heater and associated equipment Maintain your water chemistry according to Table A...

Page 6: ...ON RATING PLATE THE MODEL AND SERIAL NO CAN ALSO BE FOUND INSIDE THE BEZEL ABOVE THE DISPLAY Figure 1 Rating Plate Location Be sure that you receive the number of packages indicated on the Bill of La...

Page 7: ...ied shall not attempt to fix the equipment nor attempt repairs according to these instructions A AWARNING Improper installation adjustment alteration service or maintenance may damage the equipment cr...

Page 8: ...etal with ventilated air space over 0 024 sheet metal with ventilated air space Back 4 102 Right 4 102 Left 4 102 Vent 3 76 Indoor Top 24 610 Outdoor Top Unobstructed h 1 25 mm glass fiber or mineral...

Page 9: ...side corner wall for proper outdoor venting Pagoda Top Installation 1 Insert tabs into keyhole 4 places See Figure 4 detail A 2 Snap tabs into keyholes so as not to pull out See Figure 4 detail B OUTD...

Page 10: ...on Bolt Washer Field Supplied Ea Pallet Anchor Bracket Use hole closest to unit 4 total 2 x 6 x 1 8 Pallet Anchor Bracket 4 Total Kit 011636 1 4 x 1 3 4 S S Tapcon Bolt and Washer Field Supplied NOTE...

Page 11: ...test edition of the National Fuel Gas Code U S ANSI Z223 1 or Canada CAN CSA B149 and any local codes that may have jurisdiction The most common approach is the 2 opening method with combustion air op...

Page 12: ...A Cabinet Width in mm B Flue Dia in mm C Indoor Drafthood in mm D in mm J in mm Gas Conn in Water Conn in Standard Heater w Stackless Top Indoor Draft hood 206A 199 5 58 4 20 508 6 152 61 5 8 1565 10...

Page 13: ...1 8 309 3 4 2 268 122 21 9 5 Residential Cupronickel Heat Exchanger Shipping Weights lbs kg Heater Mode BTUH Input 000 kw A Cabinet Width in mm B Flue Dia in mm C Indoor Drafthood in mm D in mm J in...

Page 14: ...stack shall be at least 5 1 5 m in vertical height above the drafthood outlet The vent cap location shall have a minimum clearance of 4 1 2 m horizontally from and in no case below unless a 4 1 2 m ho...

Page 15: ...sure A ACAUTION Do not use teflon tape on gas line pipe thread Only sealant tape or a pipe compound rated for use with natural and propane gases is recommended Apply sparingly only on male pipe ends l...

Page 16: ...Figure 15 Honeywell VR8340 Heater Models 206A 406A GAS PRESSURE ADJUSTMENT Figure 16 Robertshaw 7200 Heater Model 206A GAS PRESSURE ADJUSTMENT Figure 17 Robertshaw 7000 BDER Heater Models 266A 336A GA...

Page 17: ...4 1 1 2 2 25 95 125 473 336A 1 1 4 1 1 2 2 35 132 125 473 399 406A 1 1 4 1 1 2 2 40 151 125 473 When flow rates exceed maximum GPM an external auxiliary bypass valve is required See external bypass va...

Page 18: ...e tools to remove twist the ProTek Shield Assy or the wing nut on the stud of the ProTek Shield Assy Non warrantable damage may occur Polymer Headers Residential Models Before attaching the 2 inch uni...

Page 19: ...rnor a built in automatic bypass valve is provided in the In Out header While the Unitherm Governor responds to the changes in water temperature in the heater the internal bypass valve automatically r...

Page 20: ...side of the filter is plumbed directly to the discharge side of the filter pump 2 The outlet side of the filter is then plumbed to the inlet of the heater and 3 The outlet of the heater is plumbed to...

Page 21: ...ONAL ENGINEER Figure 31 Single Pool Heater Installation THIS DIAGRAM IS A RECOMMENDATION AND IS NOT INTENDED TO REPACE AN ENGINEERED PIPING SYSTEM BY A PROFESSIONAL ENGINEER Figure 32 Multiple Pool He...

Page 22: ...l 7 Allow for water flow through the heater and check for leaks 8 Re attach access panels to the opposite sides For instructions on reversing the heat exchanger connections on ASME models call your fa...

Page 23: ...r neutral leg of the power supply There should be no connection to the red wire for 120 VAC operation Attach a wire nut to the red wire SUPPLY SIDE RETURN or NEUTRAL HEATER 4 WIRES GROUND L1 RED BLACK...

Page 24: ...24 6 WIRING DIAGRAM MILLIVOLT 6000 59AG_Atmospheric indd 24 11 22 2019 9 50 22 AM...

Page 25: ...25 7 WIRING DIAGRAM DIGITAL 6000 59AG_Atmospheric indd 25 11 22 2019 9 50 23 AM...

Page 26: ...CREW Figure 41 Knurled Screw Location Control Adjustments Millivolt Models Thewatertemperatureiscontrolledbytheheaterthermostat on the upper front panel of the heater The control center contains an On...

Page 27: ...emperature make sure the control is in the appropriate mode POOL or SPA and push the UP or DOWN buttons By default the setpoint range is 50 104 F 10 40 C See MAX Settings on page 28 to increase the MA...

Page 28: ...P and DOWN buttons for 5 7 seconds until FAULTS CLEARED appears This operation resets the Fault History file to 0 and clears all the stored faults Fahrenheit or Celsius Refer to step one above to acce...

Page 29: ...shut PV Output Fault Pilot gas valve output is not in commanded state MV Output Fault Main gas valve output is not in commanded state LoNox Tab Fault Voltage is sensed at the Lo NOx terminal on a non...

Page 30: ...the POOL Mode Heating in the SPA Mode Remote Mode Figure 51 Remote Control Menu Remote Operation Millivolt models are not designed for operation with remote control sytem Activating the Remote To act...

Page 31: ...the heater See Figure 54 For activation of the remote control see section on page 30 3 Wire Remote Control Using Three Position Switch Pool Off Spa or Low Off High This application assumes that both...

Page 32: ...itch 2 Set the heater control to the OFF mode 3 Turn the filter pump ON and confirm that the pressure switch is closed use a multimeter to check If the pressure switch fails to close either the switch...

Page 33: ...nel Pilot Safety Millivolt Models Heaters equipped with the standing pilot millivolt system employs a pilot which act as a safety device to shut down the flow of gas to the main burners and the pilot...

Page 34: ...brace Remove rain shield 5 Remove the four 4 screws holding down the flue collector Remove the flue collector 6 Disconnect flange nuts on Inlet Outlet header remove ProTek Shield Assy bonding wire fro...

Page 35: ...y protection to avoid inhalation of airborne dust and airborne fiber particles Immersion Well Replacement Millivolt 1 Shut off water to heater and drain heat exchanger 2 Remove access panel on water c...

Page 36: ...bsection After Start Up Feel the inlet and outlet pipes Outlet pipe should be only slightly warmer than the inlet It should not be hot A AWARNING Should overheating occur or the gas supply fail to shu...

Page 37: ...osition 4 Remove heater door panel 5 Push in gas control knob slightly and turn clockwise to OFF NOTE Knob cannot be turned from PILOT to OFF unless knob is pushed in slightly Do not force 6 Wait 5 mi...

Page 38: ...ical power to the appliance 4 This appliance is equipped with an ignition device which automatically lights the pilot Do not try to light the pilot by hand 5 Remove heater door panel 6 For Honeywell v...

Page 39: ...an usual 4 The pump may have lost its prime and be running dry Check the pressure on the filter If there is no pressure then you are not moving water or your gauge is broken Try to get the pump to run...

Page 40: ...5 F and 110 F 40 C and 43 C U G inoperative Check movement by putting in hot water 110 F 43 C or higher If no movement replace Air starvation Refer to installation instructions Improper venting Follow...

Page 41: ...500mV check gas pressure Also check for insects or debris in the pilot burner If main burner fires remove jumper Replace gas valve If main burner does not fire remove jumper Remove both TH wires from...

Page 42: ...gas control Check for 24 VAC across PV MV PV terminals on PC board If voltage is okay replace gas control if not replace PC board NOTE If PC board goes into lockout reset system Lockout is used on L...

Page 43: ...istance k 261 1 199 0 153 1 118 8 93 0 73 3 58 3 51 0 If okay replace Circuit Board Sensor Failure Inspect thermister wires and connector at Terminal P1 Check resistance value of the thermister Refere...

Page 44: ...warranties must be properly tagged with a return parts tag completely filled in with the heater serial number model number etc and shipped to the Company freight prepaid If determined defective by th...

Page 45: ...HP 10 S 3 V 1 V 2 V 14 M I S I3 S 2 S 5 HP 4 HP 7 HP 6 HP I2 S 6 HP 15 HP 3 HP 7 S 3 R 4 S 17 HM 11 S 4 C 9 M 8 S 13 M 12 M 3 S 4 B 2 B 5 M 5 B 1 B 1 G 1 J 4 S 5 S 6 S 14 M 1 R 2 R 2 J 7 HP 3 B 10 M...

Page 46: ...6 C 8 HP 4 S 2 S 6 HM 3 HM 7 HM 5 HM 20 M 1 M 21 M 19 M OPTIONAL 2 HM FOR UNITS WITH ASME CAST IRON HEADERS PRIOR TO 12 2019 OPTIONAL 16 HM 15 HM 12 HM 9 HM 10 HM 2 C 6 M 11 HM 8 HM 1 M 3 C 6 C 5 HM 1...

Page 47: ...HP 12 HP 13 HP 2 HP 14 HP 8 HP 6 C 19 HP 6 M OPTIONAL HONEYWELL MILLIVOLT PILOT FOR UNITS WITH POLYMER HEADERS PRIOR TO 10 2019 6 M 17 HP 14 HP 13 HP 2 HP 10 HP 12 HP 11 HP 16 HP 1 C 1 M 6 C 19 HP 19...

Page 48: ...018000F 018001F Units manufactured from 7 2013 thru 9 2019 014926F 014927F 014928F 014929F Units manufactured prior to 7 2013 010356F 010357F 010358F 010359F 2 HP Inlet Outlet Header Complete Units m...

Page 49: ...007F 018007F 28 HM U G Bypass Assembly 017958F 017958F 017962F 017962F CALL OUT DESCRIPTION 206A 266 266A 336A 399 406A J CONTROL BOX 1 J Transformer 120 240 24V 006736F 006736F 006736F 006736F 2 J Ro...

Page 50: ...9 2012 013867F 013868F 013869F 013870F Green 010382F 010383F 010384F 010385F Jacuzzi N A 016698F N A 016699F 14 S Screw Retainer 006744F 006744F 006744F 006744F 4 S Access Panel Set 3 Pcs Units with...

Page 51: ...51 NOTE 6000 59AG_Atmospheric indd 51 11 22 2019 9 50 40 AM...

Page 52: ...6000 59AG_Atmospheric indd 52 11 22 2019 9 50 40 AM...

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