Drive Motor Control
Installation Instructions
Tools:
•
•
•
•
•
•
10mm T-Handle Wrench
10mm Deep Well Socket w/Ratchet
(optional)
10mm Nut Driver
(optional)
13mm Wrench
Phillips Screwdriver
Impact Drill
Parts:
•
•
•
•
•
•
•
M8 x 20mm Flanged Hex Bolt (x4) -
DMC
M6 Hex Nut (x3) -
Junction Box
M6 Flat Washer (x3) -
Junction Box
M6 Lock Washer -
Junction Box
M8 Hex Nut (x2) -
Power/Ground Posts
M8 Flat Washer (x2) -
Power/Ground Posts
M8 Lock Washer (x2) -
Power/Ground Posts
Installing the Drive Motor Control
IMPORTANT: Turn off power & remove key.
1.
Locate Drive Motor Control and route the red and black
power cables under the top of frame and up to the
power/ground posts (Fig. A)
Tilt top of DMC toward unit and guide it under the PCB
Board bracket. Bring DMC up and into the unit until the
(4) mounting holes line up (Fig. B).
Hand start the screw then use the drill and 10mm socket
with extension to tighten the (4) M8 x 20mm mounting
bolts (2 per side) until the DMC is secured to the frame
(Fig. C & D).
Locate the (3) motor cables (yellow, blue, green) and
route them to the yellow junction box. Slide each one
onto the post with the matching color (Fig. E).
Tighten each cable to junction box using 10mm T-
Handle and a M6 Hex Nut, Flat Washer and Lock
Washer (Fig. F).
IMPORTANT: Ensure that all nuts are tight. Look for
stripped posts and nuts.
QC INSPECTION:
Steps 3 - 5 must be checked and
verified by Quality Control.
2.
3.
4.
5.
Junction Box
Cover
6.
Phillips
Screwdriver
7.
Install junction
(Fig. G).
box
cover
using
Phillips
screwdriver
G
D e n v e r G l ob a l P r o d uc t s 1 000 E as t P o we l l D r. | Li nc ol nt o n , N C 2 8 09 2 U. S . A
© 2 0 1 4 D e n v e r G lo b a l P r o du c t s | RATO A l l r ig ht s r es e rv e d .
Junction
Box
10mm
T-Handle
or
Nut Driver
M6 Nut, Flat
Washer &
Lock Washer
(x3)
F
Motor Wiring
Junction
Box
Wiring
From
DMC
E
(2) Mounting
Holes On
Right Side
DMC
10mm Socket
and Drill
D
(2) Mounting
Holes On
Left Side
DMC
10mm Socket
and Drill
C
PCB
Board
Bracket
DMC
B
Black & Red
Power Cables
Drive Motor
Control
A
Summary of Contents for MPV-7100
Page 1: ...Raven 7100 Service Manual ...
Page 2: ...12v Battery Exchange ...
Page 4: ...12 Volt Relay Exchange ...
Page 6: ...48 Volt Battery Pack Removal ...
Page 8: ...Blade Motor Controllers ...
Page 11: ...Carburetor Replacement ...
Page 16: ...Contactor Fuse Replacement ...
Page 21: ...Drive Motor Controller Replacement ...
Page 27: ...Gas Gauge Check Replacement ...
Page 30: ...Oil Separator Replacement ...
Page 33: ...PCB Replacement ...