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ratiotherm Oskar-10, Manual

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TU_D_Oskar°-10-2021-04-wi - Irrtümer und Änderungen aller Angaben, Bilder und Zeichnungen bleiben vorbehalten. 

Die Einhaltung der allgemein gültigen und anerkannten Regeln der Technik und evtl. örtlicher Vorschriften sind unbedingt einzuhalten! 

ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal. 

Mounting reducer sets for assemblies TWK or heating circuit DN 25 and DN 32

65 mm

90 mm

65 mm

95 mm

180 mm

ARS 2

DN 40 > DN 25

ARS 3

DN 40 > DN 32

Special attachment set (ABSS2) for solar station assembly DN 40 > DN 25

Special mounting set with drainage

 

 

Components supplied loose for on-site installation

Mounted on the memory connections 8 and 9 

Insulating shells

MOUNTING REDUCTION SET / SPECIAL MOUNTING SET

COMPONENTS

Summary of Contents for Oskar-10

Page 1: ...Technical file Oskar 10...

Page 2: ...data 12 Oskar 10 1 5 12 Technical data 14 Oskar WPS 10 1 5 14 Technical data 16 Oskar 10 5 0 16 Technical data 18 Oskar WPS 10 5 0 18 Storage tank insulation 20 2 piece 750 1000 1300 20 4 piece 2000...

Page 3: ...00 2 stage 44 TWKK 300 3 stage 45 TWKK 400 4 stage 46 Calculation of the hot water output 47 Simultaneity table 48 Heat meter 49 Optional retrofitTWK S 70 90 50 Optional retrofitTWK S 100 cascades 51...

Page 4: ...ature differences should be avoided as they destroy the strati fication of the storage water the stratification of the storage water When selecting condensing boilers particular attention must be paid...

Page 5: ...ication of storage water of different temperatures Universal use as it is not bound to any system and is basically compatible with all heat generators heat consumption systems and associated control s...

Page 6: ...for information purposes The instructions must be supplied with the Oskar 10 when it is sold The technical documentation can also be downloaded in PDF format from our homepage We accept no liability f...

Page 7: ...ncluding children with reduced physical sensory or mental capabilities It is also not to be operated by persons with a lack of experience and or knowledge unless they are supervised by a person respon...

Page 8: ...ecifications must be observed CAUTION DANGER OF SCALDING Safety valve and blow out pipe The water volume increases during the heating process Therefore never close the blow out pipe of the safety valv...

Page 9: ...n DIN 4753 Wassererw rmungsanlagen f r Trink und Betriebswasser Unfallverh tungsvorschriften VGB 20 Unfallverh tungsvorschriften Energieeinsparverordnung EnEV Verordnung ber energiesparenden W rmeschu...

Page 10: ...allation commissioning or dismantling of the system may only be carried out by a specialist with specific knowledge required for the activities at this system By personnel we mean all persons who work...

Page 11: ...o ensure safe installation the responsible installer must ensure that the personnel have the necessary qualifications and receive the necessary training the personnel have read and understood the oper...

Page 12: ...0 mm Weight without insulation approx 140 155 220 285 470 550 kg Tilting dimension max 1 850 2 220 2 080 2 260 2 200 2 650 mm Dimensional tolerances 10 10 10 10 10 10 mm Operating overpressure max 3 3...

Page 13: ...iertes Fachpersonal LOADING AND UNLOADING CONNECTIONS Loading connections standard Connections 1 2 3 10 DN 25 RAG 1 Connections 4 5 6 7 8 9 DN 25 flat sealing flange and union nut 1 Oskar 10 1 5 125 m...

Page 14: ...0 mm Weight without insulation approx 140 155 220 285 470 550 kg Tilting dimension max 1 850 2 220 2 080 2 260 2 200 2 650 mm Dimensional tolerances 10 10 10 10 10 10 mm Operating overpressure max 3 3...

Page 15: ...iertes Fachpersonal Loading connections standard Connections 1 2 3 10 DN 25 RAG 1 Connections 4 5 6 7 8 9 DN 25 flat sealing flange and union nut 1 Oskar 10 1 5 125 mm 125 mm 125 mm 125 mm 125 mm 4 5...

Page 16: ...kg Tilting dimension max 2 260 2 200 2 650 mm Dimensional tolerances 10 10 10 mm Operating overpressure max 3 3 3 bar Operating temperature max 95 95 95 C Pressure loss Oskar 45 45 45 mbar Pressure l...

Page 17: ...achpersonal Loading connections standard Connections 1 2 3 4 5 6 7 10 DN 40 RAG 1 Connections 8 9 DN 25 RAG 1 Oskar 10 1 5 125 mm 125 mm 125 mm 125 mm 125 mm 4 5 6 7 8 9 125 mm 125 mm 125 mm 3 2 1 10...

Page 18: ...kg Tilting dimension max 2 260 2 200 2 650 mm Dimensional tolerances 10 10 10 mm Operating overpressure max 3 3 3 bar Operating temperature max 95 95 95 C Pressure loss Oskar 45 45 45 mbar Pressure l...

Page 19: ...achpersonal Loading connections standard Connections 1 2 3 4 5 6 7 10 DN 40 RAG 1 Connections 8 9 DN 25 RAG 1 Oskar 10 1 5 125 mm 125 mm 125 mm 125 mm 125 mm 4 5 6 7 8 9 125 mm 125 mm 125 mm 3 2 1 10...

Page 20: ...ften sind unbedingt einzuhalten ACHTUNG Installation Verdrahtung nur durch autorisiertes Fachpersonal Insulating jacket front Insulating jacket rear Lid insulation fleece Floor insulation fleece Cover...

Page 21: ...e insulation thickness 100mm 2 x PS panels basalt grey glossy with cover foil 2105 x 1890 mm 1 x PS lid basalt grey with cover foil 1204 x 30 mm 2 x Fleece insulation cover 1006 x 65 mm 1 x Fleece ins...

Page 22: ...unbedingt einzuhalten ACHTUNG Installation Verdrahtung nur durch autorisiertes Fachpersonal 4 PIECE 2000 3000 4000 STORAGETANK INSULATION Deckel Isolier Vlies Floor insulation fleece Cover plate with...

Page 23: ...dhesive rosette d 28 x 110 mm 2 x Carton 2100 x 380 x 1340 mm Parts list thermal insulation Oskar 4000 litres Fleece insulation thickness 120 mm 4 x PS panels basalt grey glossy with cover foil 2550 x...

Page 24: ...r to fit Unpack the insulation and check for damage and completeness as per the according to the enclosed parts list Align the storage tank with a spirit level The following insulation steps can also...

Page 25: ...ns of a toothed lock The insulating segments are secured by the spring and can no longer come apart Insert additional fleece strips in the edge area of the storage tank Only for storage tank sizes 200...

Page 26: ...en ACHTUNG Installation Verdrahtung nur durch autorisiertes Fachpersonal The foot edges at the front and back with the decorative strips by means of Velcro fasteners Protective film can now be removed...

Page 27: ...ed position Notch Inner nut Loosen with socket spanner Retaining nut remove Adjusting head pull off Stuffing box re seal with open end spanner According to DIN 1988 and EnEV 10 ball valves must be mai...

Page 28: ...124 Oskar 3000l 1 5 Oskar 4000l 1 5 209 169 151 128 119 111 151 128 119 111 Oskar 2000l 1 5 150 122 111 101 Oskar 1300l 266 195 167 132 119 106 167 132 119 106 Oskar 400l 336 219 180 133 117 102 180...

Page 29: ...f the heating circuit as otherwise you will not be able to reach it later Add on distributor 1 for max 3 assemblies Add on distributor 2 for max 4 assemblies DHW station Heating circuit Solar station...

Page 30: ...es Fachpersonal Add on distributor ABV 1 for Oskar 10 1 5 for mounting 3 assemblies TWK HK1 LT HT SOK Speicheranschl sse Oskar 10 1 5 6 4 5 7 8 9 4 5 6 7 8 TWK HK NT oder HT SOK 125mm 6 x berwurfmu er...

Page 31: ...Verdrahtung nur durch autorisiertes Fachpersonal Mounting reducer sets for assemblies TWK or heating circuit DN 25 and DN 32 65 mm 90 mm 65 mm 95 mm 180 mm ARS 2 DN 40 DN 25 ARS 3 DN 40 DN 32 Special...

Page 32: ...t to right A Turbine flow sensor Cold water connection B Hot water connection C Circulation connection D Forward E Return OV I II III 0 20 40 60 80 100 120 C 0 20 40 60 80 100 120 C 4 5 3 Tiefe 280 mm...

Page 33: ...tallation Verdrahtung nur durch autorisiertes Fachpersonal Attention The lock nut for the O ring seal of the sensing element must be be professionally tightened so that the sensor cannot be pushed out...

Page 34: ...iquid alternately through the heat exchanger For high maintenance applications we recommend on site installed CIP connections valves to simplify maintenance For best cleaning results the flow rate of...

Page 35: ...1 Connection cold water RAG 2 Flow turbine 3 Connection hot water RIG 1 4 Plate heat exchanger PHE 5 PHE manual ventilation heating water side 6 Circulation connection RAG 7 Insulation box WT unit 8...

Page 36: ...13 11 10 8 3 4 1 7 flow direction 6 2 1 6 1 Connection cold water RAG 2 Flow switch 3 Connection hot water RIG 1 4 Plate heat exchanger PHE 5 PHE manual ventilation heating water side 6 Zirkulationsa...

Page 37: ...cher Druckverlust Brauchwarmwasser W rmetauscher 75 kW Druckverlust Sekund rseite l min Druckverlust Sekund rseite l min Druckverlust Sekund rseite bar Druckverlust Sekund rseite bar Druckverlust Brau...

Page 38: ...nsure the depth If necessary make sensor extensions in a contact safe manner in accordance with VDE regulations S1 rUVR rZR for domestic hot water forTWK Table p 39 S2 rUVR rZR for hot water for TWK T...

Page 39: ...l min Tap duration Tap quantity 7 min 175 Liter From diagram Sensor position S1 approx 25 cm from the top of the immersion sleeve boiler switch on point minimum standby volume for DHW heating Sensor...

Page 40: ...m 0 8 l min Media temperature 0 90 C ambient temperature 0 70 C Nominal pressure PN 16 Nominal size DN 20 Process connection G 1 external thread Transducer Hall Effect Sensor Output signal square wave...

Page 41: ...maximum torque When tightening the union nut on the turbine body of the unit hold against it The VTY can be damaged if not held against it Tighten the two union nuts holding them against the turbine b...

Page 42: ...g nur durch autorisiertes Fachpersonal GND Masse Signalausgang PWM 0 10 V Steuerleitung PWM Spannungsversorgung 230V L PE N ATTENTION The 2 wire cable is for connecting the PWM control line A16PWM The...

Page 43: ...ension 1 230 V 10 15 50 60 Hz System temperature 10 C bis 95 C nicht gefrierend Circulation station components 1 Ball valve connection RIG 2 Circulation pump WILO Para Z BZ 15 7 50 Suitable for 1 2 fa...

Page 44: ...120 C 0 20 40 60 80 100 120 C A Z A Z Wilo Wilo 2 1 1 1 1 4 1 1 1 1 berwurfmutter 1 1 4 0 20 40 60 80 100 120 C A Z 1 ca 350 mm HEAT OUTPUT 239 292 206 235 kW Heating water inlet D D 70 70 60 60 C He...

Page 45: ...216 111 169 l min Weight approx 125 kg CONNECTIONS cool Water connection A A DN 32 RAG 1 Water meter screw connection hot Water connection B B DN 40 RIG 1 Circulation connection C C DN 25 RIG 1 Heatin...

Page 46: ...kg CONNECTIONS cool Water connection A A DN 40 RAG 1 Water meter screw connection hot Water connection B B DN 50 RIG 2 Circulation connection C C DN 25 RIG 1 Heating water flow D D DN 50 RAG 2 Heatin...

Page 47: ...r n 3 Design assumptions To fill a bathtub with 200 litres of mixed water of 40 C 80 litres of cold water of 10 C 120 litres of hot water of 60 C in 12 minutes a heat output of approx 35 kW heat quant...

Page 48: ...2 Shares mM Shares m1 Cold water mass kg h1 Cold water temperature C m2 Hot water mass kg h2 Hot water temperature C Mixed water mass kg hM Mixed water temperature C Central water heating systems acco...

Page 49: ...be mounted directly immersed in a chock or ball valve for example Installation instructions see picture Insert the O ring into the installation point using the enclosed installation aid pin Place the...

Page 50: ...mpact drinking water station BL180 When doing so be sure to follow the manufacturer s operating and installation instructions supplied with the unit The use and the various displays are explained in t...

Page 51: ...f necessary a heat meter can be retrofitted in the compact drinking water station BL180 When doing so be sure to follow the manufacturer s operating and installation instructions supplied with the uni...

Page 52: ...ion Verdrahtung nur durch autorisiertes Fachpersonal SINGLE LINE PUMP UNCONTROLLED HEATING CIRCUIT HEATING CIRCUITS 0 20 40 60 80 100 120 C 2 3 1 410 mm Single line pump 1 Thermometer with built in ba...

Page 53: ...80 100 120 C 2 4 3 1 125 mm 410 mm Controlled heating circuit FK 1 Thermometer with built in ball valve 2 Circulating pump BL 180 3 Gravity brake with manual setting 4 Drei Wege Mischventil mit Antrie...

Page 54: ...sonal 0 20 40 60 80 100 120 0 20 40 60 80 100 120 4 5 2 3 4 2 1 3 b 270 mm h 650 mm 1 Retrieval station ALST 25 1 Connection RIG 1 DN25 2 Motorised Globe Valve with Servomotor 3 Circulating pump lengt...

Page 55: ...drahtung nur durch autorisiertes Fachpersonal 0 20 40 60 80 100 120 C 0 20 40 60 80 100 120 C 0 20 40 60 80 100 120 C 0 20 40 60 80 100 120 C OV I II III Prim rkreis Sekund rkreis 2 4 5 6 3 1 3 1 125...

Page 56: ...0 20 40 60 80 100 120 C 0 20 40 60 80 100 120 C Prim rkreis Sekund rkreis 125 mm 3 5 4 1 2 District heating transfer station 1 Plate heat exchanger 2 Ball valve with built in thermometer 3 Gravity br...

Page 57: ...er Angaben Bilder und Zeichnungen bleiben vorbehalten Die Einhaltung der allgemein g ltigen und anerkannten Regeln der Technik und evtl rtlicher Vorschriften sind unbedingt einzuhalten ACHTUNG Install...

Page 58: ...eeve for WT sensor S9 10 Gravity brake with manual setting 11 Ball valve with integrated thermometer 12 Immersion sleeve for solar return sensor S12 Attach the pipes of the solar circuit to the upper...

Page 59: ...Regeln der Technik und evtl rtlicher Vorschriften sind unbedingt einzuhalten ACHTUNG Installation Verdrahtung nur durch autorisiertes Fachpersonal Primary pumps SOK 6 16 SOK 16 40 SOK 40 60 Heat excha...

Page 60: ...t switches on the right hand side must be set to Automatic the LEDs of the two solar pumps now start flashing Primary pump collector circuit In the Outputs menu of the controller set the 0 10V output...

Page 61: ...0 0 12 0 14 0 Low flow system m 20 22 5 25 27 5 V primary l min 8 3 9 4 10 4 11 5 V secondary l min 7 1 8 0 8 9 9 7 Power range max kW 16 0 18 0 20 0 22 0 Low flow system m 30 32 5 35 37 5 V primary l...

Page 62: ...logy If maintenance is required it must be proven in the case of a warranty claim that the maintenance was carried out properly and professionally If defects in the material workmanship or performance...

Page 63: ...1 rZR16x2 Heat pumps of the series WP MAX and WP GRID comply with the relevant essential requirements of the EC Directives This declaration loses its validity if the device is modified if the change i...

Page 64: ...ratiotherm GmbH Co KG Wellheimer Stra e 34 91795 Dollnstein Direktkontakt T 49 0 8422 9977 20 technik ratiotherm de www ratiotherm de Here you find us...

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