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PUMP

 

Condition

 

Cause/Remedy

 

Water suction becomes impossible when difference in height between pump and suction level 
exceeds 9 m.    Place the pump so as to minimize the difference.

 

Confirm that there is no clogging in the water suction pipe strainer, rattan basket, water suction pipe 
inside and water suction port strainer. If clogged, remove foreign materials.

 

  Compound 

pressure 

  Gauge 

indicates 

  Negative 

pressure.

 

Water suction may be impossible if there is an air pocket in the water suction pipe.    Confirm that the 
water suction pipe is arranged regularly.

 

Confirm that the water discharge valve and muffler drain cock are closed. If not, close.

 

Confirm that the vacuum pump strainer cap is regularly closed and that the strainer is not clogged.   
If clogged, clean and tighten the cap securely.

 

Confirm that the V-belt is extended or broken. 
Refer to P. 14 "MAINTENANCE, Adjustment and Replacement of Vacuum Pump Driving V-belt".

 

Confirm that the water suction pipe is regularly tightened, and that the water suction portion is regularly 
placed in water. 
If not, tighten the water suction pipe regularly, and immerse the water suction part completely in 
water.

 

  Possibility of leakage in the pump sealing and piping. 

 

Impossibility of water suction

 

 

 

Compound pressure gauge does not 

  indicate 

negative 

pressure.

 

  Possibility of failure in the vacuum pump. 

 

If the nozzle diameter is too large, water discharge pressure cannot reach a specified level. Check 
the specification of the nozzle. Replace it with a new one, if necessary.

 

Pump

 

Confirm that the water suction pipe strainer, rattan basket, water suction pipe inside, and water suction 
port strainer are not clogged. 
--- Refer to "Impossibility of water suction".

 

Insuf

ficient water 

 

discharge pressure

 

Engine

 

Confirm that the engine operates regularly. 
--- Refer to "Irregular rotation".

 

Confirm that there are foreign materials in the labyrinth.    If there are, remove them.

 

Pump

 

Confirm that the pump does not freeze. 
--- Refer to "Cautions in Cold Weather".

 

Impossibility of 

 pump 

rot

a

tion

 

Engine

 

  Possibility of Engine Seizure 

 

 

Summary of Contents for P455SM

Page 1: ...PORTABLE FIRE FIGHTING PUMP P455 P476 P555 P572S INSTRUCTION MANUAL WARNING BE SURE TO READ THIS MANUAL BEFORE OPERATION S M S M S M...

Page 2: ......

Page 3: ...ion and maintenance of the pump please contact the maintenance shops or special dealers who have been qualified for maintenance of the portable fire fighting pumps This instruction manual is intended...

Page 4: ...get fire 1 Perform operation at a place 3 m or more off any inflammables 2 Never perform operation on dry grass If it is inevitable remove dry grass under the muffler 3 When you take off battery cap...

Page 5: ...n of the discharge valve Scattering of stones and explosion etc Attention 1 Pay full attention to stones or other foreign matters which may cause physical risk during water discharge 2 Never suck or d...

Page 6: ...ge turbine pump Suction port dia mm Nominal 75 fire fighting screw type fitting JIS B 9912 Discharge port dia mm Nominal 65 fire fighting screw type fitting JIS B 9912 Rated pressure MPa kg cm2 0 55 5...

Page 7: ...ge turbine pump Suction port dia mm Nominal 75 fire fighting screw type fitting JIS B 9912 Discharge port dia mm Nominal 65 fire fighting screw type fitting JIS B 9912 Rated pressure MPa kg cm2 0 55 5...

Page 8: ...e turbine pump Suction port dia mm Nominal 75 fire fighting screw type fitting JIS B 9912 Discharge port dia mm Nominal 65 fire fighting screw type fitting JIS B 9912 Rated pressure MPa kg cm2 0 70 7...

Page 9: ...stage turbine pump Suction port dia mm Nominal 75 fire fighting screw type fitting JIS B 9912 Discharge port dia mm Nominal 65 fire fighting screw type fitting JIS B 9912 Rated pressure MPa kg cm2 0...

Page 10: ...terminal Detach the liquid port plug nearest to the terminal of the battery and mount the battery liquid level sensor Exhaust Manifold Cylinder Drain Cock Ignition Plug Cover Vacuum Pump Air Exhaust...

Page 11: ...When carrying the pump be sure to hold it correctly with the carrying handle 3 Set the pump as near as possible to a water suction level so as to minimize suction height Place the pump as level as pos...

Page 12: ...full 4 Never start and stop the engine repeatedly without water suction Fuel mixture remaining unburnt may cause explosion after fire 2 Water discharge 1 After engine startup set the water suction le...

Page 13: ...t the water feeding pressure of the master pump so that the compound pressure gauge of the slave pump in operation will read 0 05 to 0 1 MPa max 0 6 MPa The slave pump will not run if the compound pre...

Page 14: ...erflow bottle Refer to the photo of the next page for overflow bottle 5 Attach the suction port cap and cover the pump before storage Notes 1 Incomplete water drain may cause damage due to freezing or...

Page 15: ...s drained completely release your hand from the knob 4 Dispose of drained fuel in the bottle Wipe out spilt fuel if any with waste cloth Enough care should be taken of disposal of the waste cloth 5 Re...

Page 16: ...e battery discharges much Be sure to check the battery level PUMP 1 Water Suction Port Strainer After the pump is operated for water containing alga clear the alga of the water suction strainer 2 Vacu...

Page 17: ...ock opens LED goes on Close drain cock except in drain ON LED goes on if cooling water pressure is low Insufficient engine cooling water may cause over heating Increase water pressure by setting throt...

Page 18: ...electricity 4 Check the electrolyte level from time to time Put distilled water into the battery up to the maximum liquid level if the electrolyte level is below the level 3 Battery Charging 1 Clean...

Page 19: ...e pressure does not become negative confirm that the suction port cap drain cock etc are tightly closed and repeat the procedure mentioned before 3 Cover the cooling water discharge port with your pal...

Page 20: ...h a new one Electric system Others Set the main switch to RUN and confirm that LED of Rabbit monitor battery voltage display goes on If it is on charge the battery only in S specification Difficult st...

Page 21: ...elt Confirm that the water suction pipe is regularly tightened and that the water suction portion is regularly placed in water If not tighten the water suction pipe regularly and immerse the water suc...

Page 22: ...AGRAM S WIRING DIAGRAM Notes 1 This pump is equipped the fuse but pay attention to correct connection with and terminals of battery 2 In connection with the battery start with In disconnection start w...

Page 23: ...21 M WIRING DIAGRAM...

Page 24: ...L82900940 1 2013 03 50K...

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