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18

TROUBLE-SHOOTING

 

 

Note:    The services of inspection and maintenance for the items in parens in "Countermeasures" shall be submitted to the 

official staff qualified for the portable fire fighting pumps or to our special agents. 

 

ENGINE

 

Condition 

Cause / Remedy 

Excessive suction of fuel 

Possibility of auto choke irregularity. Turn the throttle fully to the "SLOW" 
side, and perform startup operation again. 

  Possibility of irregularity in the carburetor float and needle valve. 

 

Fuel system 

Irregular fuel 

Confirm that gasoline becomes old or is mixed with water.       
If necessary, replace it with new one. 

Ignition plug 

Confirm that the ignition plug is loosened, the electrode becomes dirty or 
that the gap is 0.7 mm or more. 
If necessary, clean the plug, adjust the gap, and retighten securely. 

Irregular magnet 

  Possibility of irregularity in the flywheel magneto coil, CDI coil unit and 

ignition coil. 

 

Confirm that there in no disconnection.   
If necessary, perform correct connection according to the wiring diagram. 

Open the fuse box on the operation panel, and confirm that the fuse blows 
out or not.   
If it blows out, replace it with a new one. 

Electric system 

Others 

Set the main switch to "RUN", and confirm that LED of Rabbit monitor 
battery voltage display goes on.   
If it is on, charge the battery (only in (S) specification). 

Dif

ficult st

artup 

Decompressor 

Confirm that the decompressor is not loosened.  If loosened, tighten it 
securely. 
If the recoil starter is hard to pull, push the decompressor. 

Excessive or irregular fuel 

Refer to "Difficult startup, Electric system". 

Insufficient fuel suction 

Confirm that the fuel tank cap air orifice and fuel passage is not clogged.   
If clogged, clean it. 

Irregular rot

a

tion 

Ignition plug 

Refer to "Difficult startup, Electric system". 

Worn-out parts 

  Possibility of wear in the cylinder, piston and piston ring. 

 

Knocking 

  Possibility of cylinder overheating and knocking because of irregularity 

in the cooling system. 

 

Abnormal noise 

Partial operation 

Partial operation may occur because of irregular explosion if gasoline is old 
and the ignition plug is irregular. 
Refer to "Difficult startup, Fuel system, Electric system". 

  Possibility of excessive carbon accumulation on the cylinder head and 

piston head. 

 

  Possibility of clogging in the muffler inside and exhaust port. 

 

  Possibility of clogging in the cooling water passage. 

 

Abnormal overheating 

of cylinder head 

 

  Possibility of irregular ignition period of the ignition plug. 

 

 

Summary of Contents for P455SM

Page 1: ...PORTABLE FIRE FIGHTING PUMP P455 P476 P555 P572S INSTRUCTION MANUAL WARNING BE SURE TO READ THIS MANUAL BEFORE OPERATION S M S M S M...

Page 2: ......

Page 3: ...ion and maintenance of the pump please contact the maintenance shops or special dealers who have been qualified for maintenance of the portable fire fighting pumps This instruction manual is intended...

Page 4: ...get fire 1 Perform operation at a place 3 m or more off any inflammables 2 Never perform operation on dry grass If it is inevitable remove dry grass under the muffler 3 When you take off battery cap...

Page 5: ...n of the discharge valve Scattering of stones and explosion etc Attention 1 Pay full attention to stones or other foreign matters which may cause physical risk during water discharge 2 Never suck or d...

Page 6: ...ge turbine pump Suction port dia mm Nominal 75 fire fighting screw type fitting JIS B 9912 Discharge port dia mm Nominal 65 fire fighting screw type fitting JIS B 9912 Rated pressure MPa kg cm2 0 55 5...

Page 7: ...ge turbine pump Suction port dia mm Nominal 75 fire fighting screw type fitting JIS B 9912 Discharge port dia mm Nominal 65 fire fighting screw type fitting JIS B 9912 Rated pressure MPa kg cm2 0 55 5...

Page 8: ...e turbine pump Suction port dia mm Nominal 75 fire fighting screw type fitting JIS B 9912 Discharge port dia mm Nominal 65 fire fighting screw type fitting JIS B 9912 Rated pressure MPa kg cm2 0 70 7...

Page 9: ...stage turbine pump Suction port dia mm Nominal 75 fire fighting screw type fitting JIS B 9912 Discharge port dia mm Nominal 65 fire fighting screw type fitting JIS B 9912 Rated pressure MPa kg cm2 0...

Page 10: ...terminal Detach the liquid port plug nearest to the terminal of the battery and mount the battery liquid level sensor Exhaust Manifold Cylinder Drain Cock Ignition Plug Cover Vacuum Pump Air Exhaust...

Page 11: ...When carrying the pump be sure to hold it correctly with the carrying handle 3 Set the pump as near as possible to a water suction level so as to minimize suction height Place the pump as level as pos...

Page 12: ...full 4 Never start and stop the engine repeatedly without water suction Fuel mixture remaining unburnt may cause explosion after fire 2 Water discharge 1 After engine startup set the water suction le...

Page 13: ...t the water feeding pressure of the master pump so that the compound pressure gauge of the slave pump in operation will read 0 05 to 0 1 MPa max 0 6 MPa The slave pump will not run if the compound pre...

Page 14: ...erflow bottle Refer to the photo of the next page for overflow bottle 5 Attach the suction port cap and cover the pump before storage Notes 1 Incomplete water drain may cause damage due to freezing or...

Page 15: ...s drained completely release your hand from the knob 4 Dispose of drained fuel in the bottle Wipe out spilt fuel if any with waste cloth Enough care should be taken of disposal of the waste cloth 5 Re...

Page 16: ...e battery discharges much Be sure to check the battery level PUMP 1 Water Suction Port Strainer After the pump is operated for water containing alga clear the alga of the water suction strainer 2 Vacu...

Page 17: ...ock opens LED goes on Close drain cock except in drain ON LED goes on if cooling water pressure is low Insufficient engine cooling water may cause over heating Increase water pressure by setting throt...

Page 18: ...electricity 4 Check the electrolyte level from time to time Put distilled water into the battery up to the maximum liquid level if the electrolyte level is below the level 3 Battery Charging 1 Clean...

Page 19: ...e pressure does not become negative confirm that the suction port cap drain cock etc are tightly closed and repeat the procedure mentioned before 3 Cover the cooling water discharge port with your pal...

Page 20: ...h a new one Electric system Others Set the main switch to RUN and confirm that LED of Rabbit monitor battery voltage display goes on If it is on charge the battery only in S specification Difficult st...

Page 21: ...elt Confirm that the water suction pipe is regularly tightened and that the water suction portion is regularly placed in water If not tighten the water suction pipe regularly and immerse the water suc...

Page 22: ...AGRAM S WIRING DIAGRAM Notes 1 This pump is equipped the fuse but pay attention to correct connection with and terminals of battery 2 In connection with the battery start with In disconnection start w...

Page 23: ...21 M WIRING DIAGRAM...

Page 24: ...L82900940 1 2013 03 50K...

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