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QubicaAMF XLi Pinspotter Motor and Gearbox Manual

400-088-038

35

Revision F

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Summary of Contents for XLi

Page 1: ...tor and Gearbox Manual P N 400 088 038 Rev F QubicaAMF Worldwide L L C Technical Support International 804 569 1000 Domestic 866 460 QAMF 7263 Copyright 2017 QubicaAMF Worldwide LLC 8100 AMF Dr Mechan...

Page 2: ......

Page 3: ...e for inadvertent omissions or errors that may appear in this document Trademark Notices All trademarks and trade names mentioned in this manual are the property of their respective owners QubicaAMF d...

Page 4: ......

Page 5: ...Changes Change No ECR No Rev A 12 0316 Rev B 13 0091 Rev C 13 0132 Rev D 15 0130 Rev E 15 0251 Rev F List of Effective Pages Page Change No Effective Date All Original 1 10 2013 20 30 31 Rev B 3 8 201...

Page 6: ......

Page 7: ...Parts List 11 088 004 50X Exploded View Diagram 12 088 004 50X Parts List 13 1 3 7 Repair Parts and Kits 14 1 3 8 Oil Seal Replacement 15 1 3 9 Disassembly of the Front End Gearbox 15 1 3 10 Assembly...

Page 8: ...ributor Drive Shaft 31 3 3 7 Oil Seal Replacement Elevator Drive Shaft 32 3 3 8 Oil Filling 33 3 3 9 Detecting Back End Gearbox Problems 34 3 3 10 Separating the Gearbox and Motor 34 Back End Gearbox...

Page 9: ...a single output This gearbox is available in two different gear ratios for use with 50 hertz or 60 hertz motors The procedures for both gearboxes are identical although the two types have unique gear...

Page 10: ...emove the solid pipe plug on top of the gearbox This was installed for shipping only 2 Verify that the gearbox oil level is visible in the built in sight glass It is important that the oil level is no...

Page 11: ...sweep motor and gearbox with a cloth dampened with a water based cleaner 10 Check the gearbox for any signs of oil leakage Repair as needed 11 Check for loose bolts 6 holding the gearbox flange to th...

Page 12: ...Table Gearbox Perform this procedure every 100 000 frames in conjunction with servicing the table drive motor Tools Required Cranking Tool 2 x 4 approximately 2 3 feet long Flat Blade Screwdriver Spr...

Page 13: ...citor and electrical box must be toward the front of the gearbox sight glass side 20 Install and tighten the three bolts and nuts securing the table motor to the gearbox 21 Rotate the gearbox output s...

Page 14: ...speed draining Secure the funnel in place as needed while the gearbox is draining Allow the gearbox to drain completely 5 Inspect the waste oil for metal filings Significant quantities indicate excess...

Page 15: ...anti fretting sleeve if applicable for damage or excessive wear Replace as necessary On gearboxes manufactured on or after 08 01 2009 those with serial numbers of 080109 X and newer see below the worm...

Page 16: ...view drawing is provided for part identification only Most individual parts are not for sale Certain subassemblies such as gear and bearing assemblies and seal kits are for sale as indicated on the fo...

Page 17: ...X 1 6 16 Spec Shim 4 22 X 5 38 X 002 1 17 Spec Shim 4 22 X 5 38 X 005 2 18 O Ring 155 or Eq 1 19 Spec Gear INTG HEL RH 12T 1 19 Spec Gear INTG HEL RH 14T 1 20 Spec Gear Worm 38 1 1 21 Spec Cap closed...

Page 18: ...ng is provided for part identification only Most individual parts are not for sale Certain subassemblies such as gear and bearing assemblies and seal kits are for sale as indicated on the following pa...

Page 19: ...1 16 GR5 5 16NC X 1 Hex Cap Screw 6 17 4 22 X 5 38 X 002 Shim 1 18 4 22 X 5 38 X 005 Shim 2 19 155 O Ring 1 20 RH 12T INTG HEL Gear 1 21 38 1 Worm Gear 1 22 Closed Cap 1 23 6304 KOYO 6304 Ball Bearing...

Page 20: ...earbox 088 004 50X Exploded View This exploded view drawing is provided for part identification only Most individual parts are not for sale Certain subassemblies such as gear and bearing assemblies an...

Page 21: ...21A Gear 14 Tooth 50 Hz Gearbox 1 21B Gear 12 Tooth 60 Hz Gearbox 1 22 Worm Gear 38 1 1 23 End Cap 1 24 Bearing 1 25 O Ring 1 26 Screw Hex NC x 4 27 Key 1 x 3 16 Square 1 28 Retaining Ring 1 29 Pipe P...

Page 22: ...003 647 60 HZ 090 003 648 The assembly contains a helical gear and integral shaft a worm gear and bearings It must be matched with the gearbox s frequency rating and comes assembled Front End Gearbox...

Page 23: ...ews to 120 in lbs on the output mounting 1 3 9 Disassembly of the Front End Gearbox Remove components as described Do not attempt to remove gears or bearings from shafts 1 Remove the motor gearbox ass...

Page 24: ...and the lip of the oil seal Make sure that the spring loaded lip of the seal is facing towards the gearbox Apply Loctite Gasket Sealer 2 to the outer diameter of the seal before it is placed on the s...

Page 25: ...0 172 for 50 Hz machines and 088 000 173 for 60 Hz machines consisting of a gearbox and an encoder equipped drive motor The front end motors have a brake as well as provisions for disengaging the brak...

Page 26: ...motor top Be careful of the motor plug wires allowing the motor enclosure to hang 7 Using compressed air blow the dust dirt from the top of the motor and encoder 8 Holding the motor enclosure with br...

Page 27: ...y removing the three socket head screws that secure it see the drawing on page 15 These screws can be accessed through holes in the top of the brake housing The hexagonal hub used for manually crankin...

Page 28: ...ning the two set screws on each of the hubs Then using a flat blade screwdriver pry between the top and bottom brake hub to slide the top one off the shaft Remove the remaining brake hub and key You m...

Page 29: ...rts and a table listing the part numbers Item Part Number Description 1A 088 000 115 50 Hertz Motor motor only 1B 088 000 116 60 Hertz Motor motor only 2 088 000 028 Encoder Disc 3 088 000 029 Encoder...

Page 30: ...R Rebuilt Front End Motor 60 Hz 2 3 5 1 Rotor Replacement Refer to the Drawing on the Previous Page for Component Identification Tool List Nut Driver 2 Phillips Screwdriver Rubber Mallet Flat Blade Sc...

Page 31: ...or s wiring 14 There is a wave spring that will either remain in the recess on the inside of the upper end bell if it is leave it there or could have stuck to the upper bearing of the rotor assembly w...

Page 32: ...and brake assembly Slide the motor wires through the slit in the enclosure and seat the enclosure against the end bell You will need to align the splined hub with the brake spline correctly for it to...

Page 33: ...ors as well as right hand odd and left hand even versions for each gear ratio for a total of 4 different models The gearbox s three output shafts turn at different speeds to operate the Distributor th...

Page 34: ...otter Check the oil level before putting into service The oil level has been verified before shipping and should not need to be adjusted Caution Do not operate the gearbox with the solid pipe plug ins...

Page 35: ...faces of the motor and gearbox with a cloth dampened with a water based cleaner 9 Check the gearbox for any signs of oil leakage Repair or replace as needed 10 Check the coupling for looseness on the...

Page 36: ...ne 7 Perform a visual check of the gearbox looking for leakage and or inappropriate oil level 8 Unscrew and remove the upper vent plug and its washer with a 17mm open wrench 9 Position a funnel below...

Page 37: ...6 9 length 1 6 x 8 x 175 mm 3 Insert the screwdriver end between the oil seal lip and the input worm shaft Take care to not damage the oil seal seat on the worm shaft 4 Use the screwdriver as a lever...

Page 38: ...between the oil seal lip and the output shaft Take care not to damage the oil seal seat on the shaft 5 Use the screwdriver as a lever and use the PBL drive shaft as a fulcrum to remove the oil seal f...

Page 39: ...ss x 0 2 tip width x 5 length 1 x 5 5 x 125 mm 3 Insert the screwdriver tip between the oil seal lip and the output shaft Take care to not damage the oil seal seat on the shaft 4 Use the screwdriver a...

Page 40: ...width x 6 9 length 1 6 x 8 x 175 mm 4 Insert the screwdriver tip between the oil seal lip and the output shaft Take care to not damage the oil seal seat on the shaft 5 Use the screwdriver as a lever a...

Page 41: ...ber oil 3 Pour oil into gearbox using a funnel through the hole where the vent plug was until the oil level reaches the red dot of the sight glass 4 Place plug washer onto the threaded opening in the...

Page 42: ...vement without resistance indicates gear wear Excessive Noise A certain amount of noise is inherent in gearbox assemblies and is normal Excessive noise such as grinding or popping sounds coming from a...

Page 43: ...Manual 400 088 038 35 Revision F Exploded view drawing provided for part identification only Most individual parts are not for sale Certain subassemblies and kits are for sale as indicated on the foll...

Page 44: ...t Input Worm 1 17 Oil Seal Input Shaft 1 18 Retaining Ring Internal Input Shaft 2 19 Bearing Ball Elevator Shaft 1 20 Shaft Elevator Drive 1 21 Retaining Ring Extra Small Elevator Shaft 1 22 Gear Beve...

Page 45: ...levator Shaft Seal Tool 088 004 659 Input Shaft Seal Tool 088 004 660 PBL Distributor Shaft Seal Tool Coupling Kit 612 088 219 This kit includes the following Coupling Assembly Coupling Installation D...

Page 46: ...ck End 090 003 766 flat plug When replacing a drive motor ensure that the model used matches the frequency and voltage of the electrical power that is being supplied to the pinspotter The same model o...

Page 47: ...t be completely removed because of the wiring connections Take care to prevent damaging the motor s wiring 7 There is a wave spring that will either remain in the recess on the inside of the upper end...

Page 48: ...earing is seated within the recess Use the mallet to seat the bearing if necessary 13 With both the upper and lower end bells firmly against the motor frame and being careful not to pinch any of the m...

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