QUALITYFRY iQ 640 User Manual Download Page 7

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e n

1. IMPORTANT GENERAL
INFORMATION

2. WARRANTY, SAFETY AND
INSTALLATION

3. DIAGRAM

4. FIRE EXTINGUISHING SYSTEM
(FES)

5. WHAT TO DO IN CASE OF FIRE

6. DESCRIPTION OF THE
EQUIPMENT

7. HANDLING AND SETTINGS

8. PRODUCT INPUTS

9. PRODUCT OUTPUTS

10. MAINTENANCE iQ 640 FES
CARROUSEL

11. MAINTENANCE FIRE
EXTINGUISHING SYSTEM (FES)

12. FINDING FAULTS AND BASIC
SOLUTIONS

13. DECLARATION OF
CONFORMITY

Summary of Contents for iQ 640

Page 1: ...1 e n FES CARROUSEL E N iQ 640 MODEL U S E R S M A N U A L F I R E E X T I N G U I S H I N G S Y S T E M F E S...

Page 2: ...I S M A N U A L R E F E R S T O T H E F O L L O W I N G M O D E L S i Q 6 4 0 F E S C A R R O U S E L P L E A S E C A R E F U L L Y R E A D T H E S E I N S T R U C T I O N S F O R T H E B E S T P E R...

Page 3: ...I S U A L U S E R M A N U A L 2 0 V I D E O S F I N D A L L T H E E X P L A N A T O R Y V I D E O S O N O U R Y O U T U B E C H A N N E L A N D R E F E R T O I T A S O F T E N A S N E C E S S A R Y i...

Page 4: ...4 Q U A L I T Y F R Y iQ 640 FES CARROUSEL IMAGE See de iQ 640 FES CARROUSEL OPEN...

Page 5: ...producing or translating to another language any part whatsoever of this document without the prior written consent of QUALITYFRY S L is prohibited QUALITYFRY S L reserves the right to include the imp...

Page 6: ...G e n e r a l i n d e x...

Page 7: ...FES 5 WHAT TO DO IN CASE OF FIRE 6 DESCRIPTION OF THE EQUIPMENT 7 HANDLING AND SETTINGS 13 68 24 70 8 82 8 PRODUCT INPUTS 9 PRODUCT OUTPUTS 10 MAINTENANCE iQ 640 FES CARROUSEL 11 MAINTENANCE FIRE EXT...

Page 8: ...8 Q U A L I T Y F R Y IMPORTANT GENERAL INFORMATION...

Page 9: ...s optimal operation The contents of this instruction manual must be known by all the people in charge of its operation This manual must be kept in a safe place only being available to authorised perso...

Page 10: ...r adult supervision Users are warned that technical maintenance and repairs must be performed by a technical servicing agent authorized by QUALITYFRY using original QUALITYFRY spare parts QUALITYFRY i...

Page 11: ...l that operating staff attend a tutorial and receive instructions on safety periodically or as appropriate these should be given by qualified staff who are endorsed by QUALITYFRY Incorrect installatio...

Page 12: ...NING Death serious injury irreversible Imminent potential danger RISK OF BURNS Serious injury reversible Potential danger ATTENTION Minor injury reversible Potential danger NOTICE Property damage Pote...

Page 13: ...thout the prior authorisation of the manufacturer will invalidate the warranty and exempt the manufacturer of all product liabilities W h a t i s c o v e r e d This warranty covers all defects in work...

Page 14: ...tyfry com click on contact and fill in the form In the Comment field request the desired service It is important that you provide the model series number of the machine and a description of the proble...

Page 15: ...scribed in your QUALITYFRY service and owner s manual Damage due to shipping Removal changes or damage to the rating plate Changes to the settings and calibrations after thirty 30 days from the date o...

Page 16: ...tly by the client due to the installation of any parts that are not approved by the manufacturer Installation must comply with all national and regional laws and regulations and meet the local standar...

Page 17: ...lystyrene and the parts located on top of the fryer Filter kit Bucket funnel filter and hose see Figure 1 Once the above mentioned parts have been removed remove the outer box to access the machine se...

Page 18: ...the fryer from inside the unit Once the fryer case is out of the unit remove the polystyrene positioners which are located behind the fryer Also remove the additional polystyrene found in the filter b...

Page 19: ...e machine is exposed allowing it to be worked on easily Once the fryer unit is on the work surface insert the fryer and lower the extractor dock over the case so that fumes do not escape while frying...

Page 20: ...appliance slowly and carefully and ensure it does not tip over Finally ensure that your centre of gravity is balanced When placing the appliance on the supporting surface you should ensure the followi...

Page 21: ...open or touch until the interior has decreased in temperature Outside the unit the door of the appliance and the upper part of the unit can get hot while the fryer is in operation Therefore care shou...

Page 22: ...t should not be removed until it reaches an appropriate temperature for it to be handled less than 40 C or 104 F Care should be taken when removing the product output tray since this can have juices i...

Page 23: ...to the skin Risk of chemical burns or irritation to skin eyes and the respiratory system due to contact with chemical cleaning products and their fumes Do not heat the appliance if there are chemical...

Page 24: ...2 4 Q U A L I T Y F R Y Diagram 7 16 8 17 24 23 21 1 3 2 4 12 13 14 15 18 19 20 22 28 29 30 6 25 26 35 31 32 33 34 10 36 37 38 40 39 9...

Page 25: ...VENTER 14 HEATING COIL 15 FILTER BOX 16 VENTER COUPLING 17 FRYER 18 PRODUCT INPUT SUPPORT HATCH MOTOR 19 HATCH 20 CARROUSEL PRODUCT INPUT 21 FILTER BOX 22 FILTER BOX DOOR 23 CHARCOAL FILTER 24 METALL...

Page 26: ...perfect for type F K l fires resulting from the use of vegetable or animal oils and fats with cooking appliances In order to achieve the maximum performance of the equipment the personal safety of st...

Page 27: ...2 7 e n FIRE EXTINGUISHING SYSTEM FES What to do in case of fire What to do after a fire What to do before using your equipment after a fire User Responsibility and General Recommendations...

Page 28: ...ishing container consists of the cylinder extinguishing agent CLASS F the pneumatically actuated valve and the pressure gauge Detection Line The detection line basically consists of the detection tube...

Page 29: ...2 CYLINDER SUPPORT 3 VALVE SAFETY SEAL 4 DISCHARGE HOSE 5 DIFFUSER OR NOZZLE 6 DETECTION TUBE 6 MM 7 MANUAL BUTTON 8 DETECTION LINE PRESSURE GAUGE 9 DISCHARGE LINE PRESSURE GAUGE 10 MANUALLY ACTIVATE...

Page 30: ...de the system also has a manual override or triggering device for activation if necessary The extinguishing agent based on foaming agent with low PH is especially recommended for extinguishing fires g...

Page 31: ...sed position to the Open position Otherwise the Fire Extinguishing System will not work In the initial start up phase of the equipment a certified fire extinguishing system installer shall activate th...

Page 32: ...ied activation is essential for the Fire Extinguishing System to function correctly and for the System s warranty to be valid for all purposes Any tampering with the System by an unauthorised agent wi...

Page 33: ...nt contained inside the cylinder will discharge on the critical areas where the diffuser is placed duct inlet 4 Power or fuel supplies will be disconnected to prevent further outbreaks of fire 5 The e...

Page 34: ...automatically Automatic detection is achieved by means of a sensor tube that acts when it comes into contact with flames or heat This causes the automatic discharge of the extinguishing agent in the...

Page 35: ...he manual system ONLY in the event of fire and failure of the automatic system If the system needs to be activated manually proceed as follows FIRE EXTINGUISHING SYSTEM FES Press the manual activation...

Page 36: ...ng as recommended by QualityFry in the User Manual If there is hot grease on the surfaces to be cleaned do not use water Water may produce aggressive vapours and or splashing Call your supplier to inf...

Page 37: ...porates an automatic mechanism for disconnecting the electrical resistance and a safety thermostat which prevents the risk of catching fire In the event that for some reason a fire is detected and the...

Page 38: ...vice provided this does not pose a risk to people The steps to follow would be Remove the yellow safety seal by pulling it and press the red button firmly to activate the extinguishing system The Qual...

Page 39: ...may occur The surfaces of the discharged agent should be cleaned as soon as possible The wet chemicals form a foam structure that combines with the grease Be sure to clean this foam from all parts tha...

Page 40: ...agent which does not contain caustic soda or potash 2 Clean containers or utensils that have been in contact with the extinguishing agent thoroughly with a sponge or cloth and then dispose of them 3 A...

Page 41: ...nual or automatic activation in order to provide data for the replacement of an element and subsequent activation of the system 2 Ensure that the system has been recharged with original Extincise Manu...

Page 42: ...iodic system maintenance plan See procedure on page 80 to Ensure the reliability and proper functioning of the system Prevent serious damage Follow the recommendations of the manufacturer or authorise...

Page 43: ...the fire detection line and system equipment 2 When carrying out any cleaning maintenance etc it is important to ensure that it does not affect the proper functioning of the system or its components P...

Page 44: ...l must never be stored in hazardous areas Keep them in a safe place 5 Check that the ventilation system is operated during pre heating cooking and cooling of your equipment This will prevent the extin...

Page 45: ...personnel not authorised by QUALITYFRY to maintain refill or repair the Fire Extinguishing System 10 Remember to inform all staff of ignition hazards in the kitchen hot surfaces flames accumulated gre...

Page 46: ...4 6 Q U A L I T Y F R Y Description of the equipment i Q 6 4 0 F E S C A R R O U S E L D E S C R I P T I O N O F T H E E Q U I P M E N T...

Page 47: ...ors although it can also be used outdoors as long as certain precautions are taken against weather factors such as rain wind and direct sunlight i Q 6 4 0 F E S C A R R O U S E L Description of the eq...

Page 48: ...on and a protection system against power surges and derivations For optimal performance two important factors are recommended 1 Place the machine as far away as possible from heat sources such as oven...

Page 49: ...adjustable Hatch motor assembly Electric and electronic box Condense assembly Filter box Scoop motor assembly Fryer scoop motor coupling unblocking Condensation drum Components that comprise the frye...

Page 50: ...rameters 2 U P O R D O W N K E Y This key is used to raise or lower the parameters on the fryer s menu 4 D i s p l a y This is a touchscreen and on it you can select the different programs and functio...

Page 51: ...5 1 e n 1 2 3 4 Description of the equipment...

Page 52: ...for information you will be able to access the QR codes and see the help videos for staff on how to set and or carry out maintenance of your iQ 640 FES CARROUSEL fryer 3 B u t t o n Pressing the Powe...

Page 53: ...5 3 e n 1 3 2 Description of the equipment...

Page 54: ...3 O I L L E V E L If this icon appears there is a low oil level Add 0 5 litres and wait 2 to 3 minutes 6 S M A L L O R L A R G E P O R T I O N S In this icon you can view the type of production in whi...

Page 55: ...5 5 e n 2 7 1 Description of the equipment 3 4 5 6...

Page 56: ...yer with 5 5 litres of oil It is advised to use the oils recommended by QualityFry After pouring the oil into the fryer we then press the ON button one the screen iQ 640 FES CARROUSEL has a 5 touchscr...

Page 57: ...d temperature to adapt to your needs To set the fryer on the main screen of the display we will find the Menu button within which we can find the following options Data Delete data Programs memory Set...

Page 58: ...to which the machine is connected To access this function we must press on the Menu screen and then press Data It shows the temperature of the two 2 probes one for the temperature and the other for t...

Page 59: ...we must press on the Menu screen and then press Delete data If you press the Menu button on the screen the delete confirmation panel will appear Only the partial counter will be reset If we press Esc...

Page 60: ...erent programs One accesses this function by pressing on Menu and then pressing Programs memory On this screen we can set the following Excellent quality Temperature Program and Time Excellent quality...

Page 61: ...press on the or symbols to increase or decrease the desired temperature 3 P R O G R A M Shows us the program for which we wish to change the frying time from 1 up to 8 We press the or symbols to sele...

Page 62: ...of the machine s probes To access it we must press Menu and then press Settings on the screen Here we will have the following options Settings Handling and settings E XPL ANATORY VIDEO This QR code ta...

Page 63: ...oustic warning that product is coming out Drum condensation drum Oil float oil level indicator when cold Hatch fryer product input hatch Level probe probe 2 indicates the oil level when it is hot 2 D...

Page 64: ...desired production type for the fryer Individual Large 1 Scoop rotation 1SR Large 2SR 2SR and Continuous Production Handling and settings E XPL ANATORY VIDEO This QR code takes you to the explanatory...

Page 65: ...e input hopper When it is selected the display will show two 2 portions of 200 gr 2 l a r g e 1 s r The meaning of 1SR is 1 Scoop Rotation which indicates the number of rotations made by the product e...

Page 66: ...iQ 640 FES CARROUSEL has one type of input the continuous production hopper which is ideal for frying products on high demand as for example potato chips P R O D U C T I N P U T S Product Inputs Stand...

Page 67: ...s at a time 2 in the frying chamber and 4 in the carousel hopper Its large capacity for high demand products facilitates the operator s work as they only have to insert in each compartment the product...

Page 68: ...ted to the door it was designed to store continuous productions which makes it ideal for having ready made fried products for serving several orders Its size allows you to pick up the food in a simple...

Page 69: ...6 9 e n Product outputs...

Page 70: ...ecommended at the beginning of the day or with the oil at a temperature of less than 40 C The following steps must be followed for filtering the oil E XPL ANATORY VIDEO This QR code takes you to the e...

Page 71: ...ey Check the level of the filtered oil and if necessary fill up to 5 5 litres with new oil To see the oil in the fryer turn on the machine the hatch will open automatically if you have enabled the sen...

Page 72: ...e previous step oil filtering to clean the outside and inside of the fryer follow the following steps Clean the exterior and interior of the appliance Clean the product input hopper This part can be r...

Page 73: ...N K To empty the condensation tank follow these steps It is recommended to empty the condensation chamber daily or when it is full Turn the tap to open and empty the drum The full canister message may...

Page 74: ...e extraction coupling raise the coupling and tighten the wheel again so that it stays up Pull the handle located in the lower left part of the appliance to release the fryer case and to remove it from...

Page 75: ...by pulling it towards the inside of the fryer vat Take the basket at both ends and pull upward to remove it from the fryer vat Carefully pull the heating unit upwards to take it out of the tank Wash o...

Page 76: ...guir los siguientes pasos To wash the input assembly follow these steps Push right and then pull upwards to remove the hopper or carousel Pull up on the opening hatch It is important when reassembling...

Page 77: ...7 7 e n E XPL ANATORY VIDEO This QR code takes you to the explanatory video about weekly maintenance Maintenance...

Page 78: ...l box in the right hand part of the unit This part can be washed in the sink or in the dishwasher With the clips open pull the door to the filters outwards The metal filter should only be removed for...

Page 79: ...appliance as explained in the above steps To clean the gas extraction pipe remove the fryer from the appliance as explained in the above steps Once the gas extraction pipe has been cleaned it must be...

Page 80: ...ntenance when it coincides with bimonthly maintenance as the gas extraction elbow must be removed first Then remove the 1 fitting into which the extraction elbow is inserted Remove the left side cover...

Page 81: ...e joints can be replaced when performing weekly maintenance or when cleaning the frying vat Washing Frying Vat Section 4 R e p l a c i n g t h e a c t i v e c a r b o n f i l t e r It is recommended t...

Page 82: ...sed approved company and be performed according to existing regulations complying with the requirements of government and or local authorities as well as other regulatory bodies The following maintena...

Page 83: ...fighting personnel Handling of the systems shall be carried out in accordance with the instructions described in the fire protection regulations standards In case of deficiencies or irregularities in...

Page 84: ...er of any maintenance performed should be kept for reference The register must be completed with the information below Revision date Revision frequency weekly monthly quarterly etc Name of the person...

Page 85: ...ed and clean with paper or a cloth 3 Inspect the entire system for signs of corrosion 4 Check whether the pressure reading on the pressure gauge s is in the green zone approx 16 bar at an ambient temp...

Page 86: ...of the extinguishing agent The gauge pressure of the valve should be in the green zone approx 16 bar at an ambient temperature of 21 C b The proper fastening of the extinguishing canister holder c Th...

Page 87: ...on tube is clear of obstacles for proper detection b The detection tube fittings c The connections of the detection tube to the cylinder and to the manual push button d Tube connection fittings tees e...

Page 88: ...rely connected to the container and the discharge pipes b The discharge tube fittings c The connecting fittings to ensure that there are no loose elements d The diffusers for possible dirt or grease c...

Page 89: ...8 9 e n Never use corrosive or alkaline cleaning agents as they may cause corrosion of the diffusers MAINTENANCE FIRE EXTINGUISHING SYSTEM...

Page 90: ...ablished in accordance with the harshness of the conditions of use of the tube In any case it is recommended that the sensor tube is replaced at least every 5 years following the manufacturer s recomm...

Page 91: ...e carried out in accordance with existing regulations and the requirements of the government and or local authorities and must be performed by qualified trained and authorised personnel Resealing cons...

Page 92: ...s inside the heating unit The float is not working Contact Technical Support THE OIL OVERFLOWS FROM THE VAT Too much oil has been added to the machine Remove the excess oil until you reach 5 5 litres...

Page 93: ...ture of the frying programme are not correct Select the suitable frying time and or temperature for the food that you are going to fry There is a greater amount of food than recommended for the small...

Page 94: ...re you have read the manual first Use personal protective equipment anti gloves for work with steel and sheet metal protective gloves or utensils against chemical agents or heat resistant gloves for w...

Page 95: ...d turn on the machine The carousel still does not turn Contact Technical Support The input hatch does not open Contact Technical Support FAN 1 ICON ON THE SCREEN The fan located on the top left of the...

Page 96: ...the vat with exactly 5 5 litres of oil The thermostat is disconnected Reset the thermostat by pressing the button located on the right side of the resistor Bad connection between the angled cable and...

Page 97: ...ating unit I have already added 0 5 litres of oil waited the suggested time and the low oil level message is still displayed Contact Technical Support CHANGE FILTER The carbon filter needs to be chang...

Page 98: ...levels indicated in the standards EN 55014 1 2006 A1 2009 A2 2011 EN 55014 1 2015 EN 55014 2 2017 This document contains privately owned information protected under intellectual property laws All rig...

Page 99: ...Supplier or Installer Signature Installation date Customer Signature Installation date Equipment serial number Equipment serial number...

Page 100: ...W W W q u a l i t y f r y c o m M A S A T 0 7 R e v 0 2...

Page 101: ......

Page 102: ...w w w q u a l i t y f r y c o m C Albasanz 12 Planta 1 28037 Madrid Spain 34 913 759 567 AUTOMATIC SMART COOKING...

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