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Model Q4P07 

Installation, Operation and Maintenance

 

Rev. 12/26/2013 

Q4P07-IOM-Q.doc

 

18) Check the layout of the lift in the bay.  If 

anchoring the lift, this is the last chance to 
make adjustments.  Adjust the position of the 
runways so the distance from power side 
jack rail to idler side jack rail is the same at 
the front and the rear and the diagonal 
measurements from the front tip of one rail to 
rear tip of the opposite rail are within 1/4”, 

Fig 12.

 

Fig 12 – 

Final Runway Positioning 

 

19) Center cross beam bolts with slots in runway 

and tighten. (Be careful not to move 
runways.) 
 

20) Reassembly the lock ladder and top cap to 

column.  Note: the lock ladder is offset from 
the center of the threaded rod, and orientate 
per 

Fig 13

 
 

Fig 13

 – 

Locking Ladder Orientation 

 

21) Adjust the lock ladder so about 2” remains 

sticking out of the top.  Tighten both bolts as 
shown in 

Fig 14

 when ladder is properly 

orientated. Note: When adjusting the lock 
ladder it may be necessary to loosen or 

remove the bolts holding the top cap to the 
column so the bottom nut can be adjusted. 

 

Fig 14 – Lock Ladder Assembly 

                    

 

Fig 11 – Cable Jam Nut 

 

22) Secure the cables to the top of the column 

with the nut and jam nut provided, 

Fig 11

23) Repeat for the remaining three columns. 

A

NCHORING 

(O

PTIONAL

NOTE: Lift must be anchored in place if slope 
is grater then 1/8” per 1 foot. 

24) The anchor bolts must be installed at least 8” 

from any crack, edge, or expansion joint. 

25) Use a concrete hammer drill with a 3/4 inch 

carbide bit. Tip diameter should conform to 
ANSI Standard B94.12-1977 (.775 to .787). 
Do not use excessively worn bits or bits 
which have been incorrectly sharpened. A 
core bit may be necessary if an obstruction is 
encountered. 

Never substitute with shorter 

anchor.

 

26) Drill the anchor holes using the base plate as 

a template. Drill through the floor if possible 
or to a depth of 5 inches minimum. 

27) Vacuum dust from the hole for proper holding 

power. 

28) Shim columns to plumb using the shims 

provided or steel washers.  DO NOT shim 
more than 1/2" at any given point. Use a level 
no less than 24” in length to plumb columns. 

29) Assemble washer and nut to anchor with nut 

just below impact section of bolt.  Drive 
anchor into hole until nut and washer contact 
base.  Tighten anchor bolts and recheck 
column for plumb.  Re-shim as required.   

Summary of Contents for Q4P07

Page 1: ...d Lift Models Q4P07 7 000 lb Capacity 200 Cabel Street P O Box 3972 Louisville Kentucky 40201 3972 Email sales qualitylifts com Web site www qualitylifts com Office 877 771 5438 502 583 5438 Fax 502 5...

Page 2: ...ht of Runway Top at Top Lock Position allow 2 3 8 of clearance above top vehicle for lock release 68 1 8 Clear Height Underneath Runway top lock position 63 J Length Base Plate to Base Plate 165 13 9...

Page 3: ...Model Q4P07 Installation Operation and Maintenance 3 Rev 12 26 2013 Q4P07 IOM Q doc Fig 2 Drive Under Height On Locks...

Page 4: ...ocal or state requirements Failure by purchaser to provide the recommended mounting surface could result in unsatisfactory lift performance property damage or personal injury LOCATION This lift has be...

Page 5: ...nent Packing List ITEM QTY LIFT DESCRIPTION 1 1 IDLER RUNWAY ASS Y 2 1 POWER RUNWAY ASS Y 3 1 POWER COLUMN ASS Y 4 3 IDLER COLUMN ASS Y 5 2 ENTRANCE RAMP 6 2 CROSS BEAM ASS Y 7 1 POWER UNIT 8 2 FRONT...

Page 6: ...the cross beams on the runway per Fig 5 below Place cardboard between the runway and cross beam Slide the column over the ends of the slide blocks on the cross beam Repeat for each column 7 With help...

Page 7: ...M 13 At the rear of the power runway continue routing cables 3 4 to the front of the power runway sheaves Fig 9 14 At the front of the power runway continue routing cable 3 around the sheave and out t...

Page 8: ...e adjusted Fig 14 Lock Ladder Assembly Fig 11 Cable Jam Nut 22 Secure the cables to the top of the column with the nut and jam nut provided Fig 11 23 Repeat for the remaining three columns ANCHORING O...

Page 9: ...Power Unit 32 For installs on the front of the column Fig 16 rout the power unit supply line to the bulkhead shown below Attach the 90 degree fitting at a slight angle downward and secure the hose to...

Page 10: ...40 Raise lift to working height and lower lift onto locks Attach the mechanical lock bar to both cross beams using the hairpin cotter pins make sure the lock bar is positioned onto the saddle hook ins...

Page 11: ...13 Q4P07 IOM Q doc 49 Complete the Installation Checklist Warranty Validation questionnaire with the owner Review the terms of the warranty registration card and return the card and a copy for the que...

Page 12: ...pection and Maintenance and the employer shall insure that the lift inspectors are qualified and that they are adequately trained in the inspection of the lift The Owner Employer shall establish proce...

Page 13: ...nt to fully lower the lift to release hydraulic pressure on the system LOSS OF POWER If for any reason the lift will not raise off the locks or the locks will not retract consult factory authorized pe...

Page 14: ...form MOBILITY KIT Q4P09CS 1 This set of four casters when attached to the cross beams of an unloaded lift Fig 27 pick the lift up and allow it to be rolled to a different location Fig 27 Mobility Kit...

Page 15: ...IMPORTANT Replace all worn damaged or broken parts with parts approved by Challenger Lifts Inc or with parts meeting Challenger Lifts Inc specifications Contact your local Challenger Lifts Parts Distr...

Page 16: ...Model Q4P07 Installation Operation and Maintenance 16 Rev 12 26 2013 Q4P07 IOM Q doc Parts Breakdown Fig A General Layout...

Page 17: ...1 STRAIGHT HYD FITTING 15 TCS3 5 03 00 1 HYDRAULIC CYLINDER ASSEMBLY 16 JSZ5 5 10 06 2 M14x1 5 BULKHEAD NUT 17 JSZ5 5 10 05 2 M14 BULKHEAD FITTING 18 B40082 1 CLEVIS PIN 19 B40126 1 1 8 x 1 Lg COTTER...

Page 18: ...ER SIDE FRONT CABLE Cable 1 103 1 8 34 TCS3 5 01 03 00 4 LOCK LADDER 35 MR6 005 4 M20 NUT 36 Q4P09 004 4 M20 LOCK NUT 37 VS10 40 17 8 M12 x 35mm Lg HEX FLG HD CAP SCREW 38 X10 038 8 M12 WASHER 39 X10...

Page 19: ...IN ASSEMBLY RUNWAY 48 B31188 4 M8 x 16mm Lg HEX LOCKING FLG HD CAP SCREW 49 TCS3 5 07 03 2 RUNWAY SHEAVE SPACER TALL 50 TCS3 5 07 02 2 RUNWAY SHEAVE SPACER SHORT Replace all worn damaged or broken par...

Page 20: ...Model Q4P07 Installation Operation and Maintenance 20 Rev 12 26 2013 Q4P07 IOM Q doc PARTS BREAKDOWN continued Fig D Cross Beams...

Page 21: ...G 71 TCS3 5 10 00A 1 LOCK ROD BAR 72 TCS3 5 04 10 00A 2 MECHANICAL LOCK COUPLER 73 GJY12 3 1 HAIRPIN COTTER PIN 74 TCS3 5 04 04 00A 1 MECHANICAL LOCK RELEASE HANDLE 75 TCS3 5 05 04 1 LOCK COUPLER PIVO...

Page 22: ...________ ZIP ___________ CUSTOMER INFORMATION COMPANY NAME _______________________________________________ CONTACT _____________________________________________________ PHONE NUMBER __________________...

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