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Model Q4P07 

Installation, Operation and Maintenance

 

12 

Rev. 12/26/2013 

Q4P07-IOM-Q.doc

 

(Normally Open)

M

FIELD

CONECTIONS

FOR SINGLE PHASE

 

Fig 22 – NON STANDARD 230V WIRING DIAGRAM

 

 

O

PERATION 

P

ROCEDURE

 

S

AFETY 

N

OTICES AND 

D

ECALS

 

This product is furnished with graphic safety 
warning labels, which are reproduced on page 
3 of these instructions.  Do not remove or 
deface these warning labels, or allow them to 
be removed or defaced. For your safety, and 
the safety of others, read and understand all of 
the safety notices and decals included. 

O

WNER

/E

MPLOYER 

R

ESPONSIBILITIES

 

This lift has been designed and constructed according to 
ANSI/ALI ALCTV-2011 standard. The standard applies to lift 
manufactures, as well as to owners and employers. The 
owner/employer’s responsibilities as prescribed by ANSI/ALI 
ALOIM-2008, are summarized below.  For exact wording 
refer to the actual standard provided with this manual in the 
literature pack. 

The Owner/Employer shall 

insure that lift 

operators are qualified and that they are trained in 
the safe use and operation of the lift using the 
manufacturer’s operating instructions; ALI/SM 93 -
1, ALI Lifting it Right safety manual; ALI/ST-90 ALI 
Safety Tips card; ANSI/ALI ALOIM-2008, American 
National Standard for Automotive Lifts-Safety 
Requirements for Operation, Inspection and 
Maintenance; ALI/WL Series, ALI Uniform Warning 
Label Decals/Placards; and in case of frame 
engaging lifts, ALI/LP-GUIDE, Vehicle Lifting 
Points/Quick Reference Guide for Frame Engaging 
Lifts. 

The Owner/Employer shall

 establish procedures 

to periodically inspect the lift in accordance with 
the lift manufacturer’s instructions or ANSI/ALI 
ALOIM-2008, American National Standard for 
Automotive Lifts-Safety Requirements for 
Operation, Inspection and Maintenance; and the 
employer shall insure that the lift inspectors are 
qualified and that they are adequately trained in 
the inspection of the lift. 

The Owner/Employer shall

 establish procedures 

to periodically maintain the lift in accordance with 
the lift manufacturer’s instructions or ANSI/ALIOIM-
2008, American National Standard for Automotive  

 

 

Lifts-Safety Requirements for Operation, 
Inspection and Maintenance; and the employer 
shall insure that the lift maintenance personnel are 
qualified and that they are adequately trained in 
the maintenance of the lift. 

The Owner/Employer shall

 maintain the periodic 

inspection and maintenance records 
recommended by the manufacturer or ANSI/ALI 
ALOIM-2008, American National Standard for 
Automotive Lifts-Safety Requirements for 
Operation, Inspection and Maintenance. 

The Owner/Employer shall

 display the lift 

manufacturer’s operating instructions; ALI/SM 93 -
1, ALI Lifting it Right safety manual; ALI/ST-90 ALI 
Safety Tips card; ANSI/ALI ALOIM-2008, American 
National Standard for Automotive Lifts-Safety 
Requirements for Operation, Inspection and 
Maintenance; and in the case of frame engaging 
lift, ALI/LP-GUIDE, Vehicle Lifting Points/Quick 
Reference Guide for Frame Engaging Lifts; in a 
conspicuous location in the lift area convenient to 
the operator. 

IMPORTANT

 

SAFETY

 

INSTRUCTIONS

 

When using your garage equipment, basic safety 
precautions should always be followed, including 
the following: 

1.  Read all instructions. 

2.  Care must be taken as burns can occur from 

touching hot parts. 

3.  To reduce the risk of fire, do not operate 

equipment in the vicinity of open containers of 
flammable liquids (gasoline). 

4.  Keep hair, loose clothing, fingers, and all parts 

of body away from moving parts. 

5.  Use only as described in this manual.  Use 

only manufacturer’s recommended 
attachments. 

6. 

ALWAYS WEAR SAFETY GLASSES. 

 

Everyday eyeglasses only have impact 
resistant lenses, they are not safety glasses. 

 

Summary of Contents for Q4P07

Page 1: ...d Lift Models Q4P07 7 000 lb Capacity 200 Cabel Street P O Box 3972 Louisville Kentucky 40201 3972 Email sales qualitylifts com Web site www qualitylifts com Office 877 771 5438 502 583 5438 Fax 502 5...

Page 2: ...ht of Runway Top at Top Lock Position allow 2 3 8 of clearance above top vehicle for lock release 68 1 8 Clear Height Underneath Runway top lock position 63 J Length Base Plate to Base Plate 165 13 9...

Page 3: ...Model Q4P07 Installation Operation and Maintenance 3 Rev 12 26 2013 Q4P07 IOM Q doc Fig 2 Drive Under Height On Locks...

Page 4: ...ocal or state requirements Failure by purchaser to provide the recommended mounting surface could result in unsatisfactory lift performance property damage or personal injury LOCATION This lift has be...

Page 5: ...nent Packing List ITEM QTY LIFT DESCRIPTION 1 1 IDLER RUNWAY ASS Y 2 1 POWER RUNWAY ASS Y 3 1 POWER COLUMN ASS Y 4 3 IDLER COLUMN ASS Y 5 2 ENTRANCE RAMP 6 2 CROSS BEAM ASS Y 7 1 POWER UNIT 8 2 FRONT...

Page 6: ...the cross beams on the runway per Fig 5 below Place cardboard between the runway and cross beam Slide the column over the ends of the slide blocks on the cross beam Repeat for each column 7 With help...

Page 7: ...M 13 At the rear of the power runway continue routing cables 3 4 to the front of the power runway sheaves Fig 9 14 At the front of the power runway continue routing cable 3 around the sheave and out t...

Page 8: ...e adjusted Fig 14 Lock Ladder Assembly Fig 11 Cable Jam Nut 22 Secure the cables to the top of the column with the nut and jam nut provided Fig 11 23 Repeat for the remaining three columns ANCHORING O...

Page 9: ...Power Unit 32 For installs on the front of the column Fig 16 rout the power unit supply line to the bulkhead shown below Attach the 90 degree fitting at a slight angle downward and secure the hose to...

Page 10: ...40 Raise lift to working height and lower lift onto locks Attach the mechanical lock bar to both cross beams using the hairpin cotter pins make sure the lock bar is positioned onto the saddle hook ins...

Page 11: ...13 Q4P07 IOM Q doc 49 Complete the Installation Checklist Warranty Validation questionnaire with the owner Review the terms of the warranty registration card and return the card and a copy for the que...

Page 12: ...pection and Maintenance and the employer shall insure that the lift inspectors are qualified and that they are adequately trained in the inspection of the lift The Owner Employer shall establish proce...

Page 13: ...nt to fully lower the lift to release hydraulic pressure on the system LOSS OF POWER If for any reason the lift will not raise off the locks or the locks will not retract consult factory authorized pe...

Page 14: ...form MOBILITY KIT Q4P09CS 1 This set of four casters when attached to the cross beams of an unloaded lift Fig 27 pick the lift up and allow it to be rolled to a different location Fig 27 Mobility Kit...

Page 15: ...IMPORTANT Replace all worn damaged or broken parts with parts approved by Challenger Lifts Inc or with parts meeting Challenger Lifts Inc specifications Contact your local Challenger Lifts Parts Distr...

Page 16: ...Model Q4P07 Installation Operation and Maintenance 16 Rev 12 26 2013 Q4P07 IOM Q doc Parts Breakdown Fig A General Layout...

Page 17: ...1 STRAIGHT HYD FITTING 15 TCS3 5 03 00 1 HYDRAULIC CYLINDER ASSEMBLY 16 JSZ5 5 10 06 2 M14x1 5 BULKHEAD NUT 17 JSZ5 5 10 05 2 M14 BULKHEAD FITTING 18 B40082 1 CLEVIS PIN 19 B40126 1 1 8 x 1 Lg COTTER...

Page 18: ...ER SIDE FRONT CABLE Cable 1 103 1 8 34 TCS3 5 01 03 00 4 LOCK LADDER 35 MR6 005 4 M20 NUT 36 Q4P09 004 4 M20 LOCK NUT 37 VS10 40 17 8 M12 x 35mm Lg HEX FLG HD CAP SCREW 38 X10 038 8 M12 WASHER 39 X10...

Page 19: ...IN ASSEMBLY RUNWAY 48 B31188 4 M8 x 16mm Lg HEX LOCKING FLG HD CAP SCREW 49 TCS3 5 07 03 2 RUNWAY SHEAVE SPACER TALL 50 TCS3 5 07 02 2 RUNWAY SHEAVE SPACER SHORT Replace all worn damaged or broken par...

Page 20: ...Model Q4P07 Installation Operation and Maintenance 20 Rev 12 26 2013 Q4P07 IOM Q doc PARTS BREAKDOWN continued Fig D Cross Beams...

Page 21: ...G 71 TCS3 5 10 00A 1 LOCK ROD BAR 72 TCS3 5 04 10 00A 2 MECHANICAL LOCK COUPLER 73 GJY12 3 1 HAIRPIN COTTER PIN 74 TCS3 5 04 04 00A 1 MECHANICAL LOCK RELEASE HANDLE 75 TCS3 5 05 04 1 LOCK COUPLER PIVO...

Page 22: ...________ ZIP ___________ CUSTOMER INFORMATION COMPANY NAME _______________________________________________ CONTACT _____________________________________________________ PHONE NUMBER __________________...

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